Marking and adsorbing integrated executing mechanism for steel plate machining
By designing a marking and adsorption integrated actuator with a pneumatic marking machine and adsorption unit in steel plate processing, the production capacity problems caused by independent equipment for handling and marking in steel plate processing are solved, and high efficiency is achieved under non-working surfaces Marking and adsorption of multi-size sheets improve production efficiency and logistics efficiency.
Patent Information
- Application Number
- CN202420280553.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-05
- Publication Date
- 2025-01-17
- Estimated Expiration
- 2034-02-05
AI Technical Summary
In steel plate processing, the handling and marking of steel plates are independent equipment, resulting in low logistics turnover efficiency and affecting production capacity. Marking using laser cutting machine tools will occupy the cutting process time and affect production capacity.
Design a marking and adsorption integrated actuator for steel plate processing, integrates a pneumatic marking machine and adsorption unit on the mounting frame, has marking and adsorption functions, and can mark under non-working surfaces to avoid occupying the cutting process time. And adapt to the adsorption and handling of sheets of different sizes.
The steel plate marking that does not take up the cutting process time is realized, which ensures the marking quality, meets the use needs in different scenarios, and improves production efficiency and logistics efficiency.
Smart Images

Figure CN222359452U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of mechanical equipment, in particular to a marking and adsorption integrated actuator for steel plate processing. Background Art
[0002] In steel plate processing operations, steel plate handling and marking are independent equipment. Generally, magnets are used to adsorb and transport steel plates. If the product needs to be marked (assigned with an identification code), the steel plate needs to be circulated and transported to another device for marking. The logistics turnover efficiency of the entire process is low, affecting production capacity. As for marking, the laser head in the laser cutting machine is currently used to mark the steel plate. The steel plate is adsorbed by a magnet and then transported to the laser cutting machine for marking by the laser head. The disadvantage of this method is that it takes up a long time for cutting processing, affecting production capacity. In order to avoid occupying the cutting process and affecting production capacity, some production companies often directly adopt the form of manual centralized marking of steel plates. However, manual centralized marking has low logistics efficiency, low marking efficiency, and the marking quality is affected by manual labor, which occupies a large amount of human resources. Utility Model Content
[0003] Based on this, it is necessary to address the technical problem that the current steel plate transportation and marking equipment are independent devices, use magnets to adsorb and transport the steel plates, and use the laser head in the laser cutting machine to mark the steel plates, which takes up a long time in the cutting process and affects production capacity. The utility model provides an integrated marking and adsorption actuator for steel plate processing.
[0004] The utility model proposes an integrated marking and adsorption actuator for steel plate processing, which includes a mounting frame, a pneumatic marking machine for marking the steel plate, and an adsorption unit for adsorbing and transporting the steel plate. The pneumatic marking machine and the adsorption unit are both installed at the bottom of the mounting frame.
[0005] The actuator of the utility model integrates the pneumatic marking machine and the adsorption unit on the mounting frame, and has both marking and adsorption functions. It can not only adsorb, sort and transport steel plates, but also mark the steel plates. Since laser, flame, plasma and other machine tools are often used in the manufacture of steel plates, these machine tools generally have double-table operations. By using the pneumatic marking machine of the actuator of the utility model, steel plates can be marked under non-working surfaces, without occupying the cutting process time, and the marking quality can be guaranteed. The utility model achieves the function of not occupying the cutting process time, marking and adsorbing plates of different sizes, and meeting the use needs in various scenarios.
[0006] As a further improvement of the above solution of the present invention, the adsorption unit includes two adsorption parts, which are arranged on both sides of the pneumatic marking machine. The distance between the two adsorption parts is adjustable and the distance between the two adsorption parts and the mounting frame is adjustable.
[0007] As a further improvement of the above solution of the present invention, the adsorption unit further includes two cylinders, both of which are mounted on a mounting frame, and the two adsorption members are respectively mounted on the telescopic ends of the two cylinders.
[0008] As a further improvement of the above-mentioned solution of the utility model, the telescopic end of each cylinder is connected to a telescopic rod, a buffer spring is mounted on the telescopic rod, an adsorption piece is installed at the bottom of the telescopic rod, and both ends of the buffer spring are respectively connected to the adsorption piece and the telescopic end of the cylinder.
[0009] As a further improvement of the above solution of the present invention, a pressure sensor is provided between the adsorption member and the telescopic rod.
[0010] As a further improvement of the above-mentioned scheme of the present invention, the adsorption unit also includes a servo motor and a screw rod. The servo motor is installed on the top of the mounting frame. The screw rod is rotatably installed on the top of the mounting frame and connected to the output end of the servo motor. Two threaded segments with opposite thread directions are provided on the screw rod, and moving blocks are screwed on the two threaded segments. The two moving blocks are both connected to the top of the mounting frame in a sliding manner; the two cylinders are respectively connected to the two moving blocks.
[0011] As a further improvement of the above solution of the present invention, the marking needle of the pneumatic marking machine is located at the geometric center of the mounting frame, and a distance measuring sensor is installed on the pneumatic marking machine.
[0012] As a further improvement of the above solution of the present invention, the adsorption member adopts a magnetic member or a vacuum suction cup.
[0013] As a further improvement of the above solution of the utility model, the integrated marking and adsorption actuator for steel plate processing further includes a longitudinal moving module, the longitudinal moving module is vertically arranged, and the mounting frame is mounted on a slider of the longitudinal moving module.
[0014] As a further improvement of the above solution of the utility model, the integrated marking and adsorption actuator for steel plate processing further includes a transverse moving module, and the top of the longitudinal moving module is installed on the slider of the transverse moving module and is driven to move by the transverse moving module.
[0015] Compared with the prior art, the present invention has the following beneficial effects:
[0016] 1. The actuator of this utility model integrates a pneumatic marking machine and an adsorption unit on a mounting frame, possessing both marking and adsorption functions. It can adsorb, sort, and transport steel plates, as well as mark them. Since steel plate manufacturing often uses laser, flame, plasma, and other machine tools, which are generally double-table operations, the pneumatic marking machine of this utility model's actuator can mark steel plates on non-table surfaces, eliminating the need to occupy cutting time while ensuring marking quality. This utility model achieves the functionality of marking and adsorbing different sized plates without occupying cutting time, meeting the needs of various usage scenarios.
[0017] 2. The adsorption unit of the actuator of this utility model is equipped with two adsorption components. The two adsorption components can be used individually or in combination. Since the size and shape of the boards on site are different, during adsorption, sorting and handling: for small-sized boards, one adsorption component is used for adsorption; for large-sized boards, the distance between the two adsorption components is adjusted before adsorption is performed; thus satisfying the adsorption and handling of boards of different sizes.
[0018] 3. The marking needle of the pneumatic marking machine has a conical structure. The relative coordinates of the marking needle need to be determined before each marking. The utility model installs the marking needle at the geometric center of the mounting frame. After the first teaching, there is no need to conduct a second teaching relative to the equipment when replacing it due to damage, which saves time and avoids secondary teaching of the product. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a structural diagram of an integrated marking and adsorption actuator for steel plate processing proposed in an embodiment of the utility model;
[0020] Figure 2 for Figure 1 Enlarged schematic diagram of point A in the middle.
[0021] Figure numerals: 1. Mounting frame; 2. Pneumatic marking machine; 201. Marking needle; 202. Distance measuring sensor; 3. Adsorption unit; 301. Adsorption part; 302. Cylinder; 303. Buffer spring; 304. Pressure sensor; 305. Servo motor; 306. Screw; 4. Longitudinal moving module; 5. Horizontal moving module. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0023] It should be noted that when a component is referred to as being "mounted on" another component, it may be directly on the other component or there may be a central component. When a component is considered to be "set on" another component, it may be directly set on the other component or there may be a central component. When a component is considered to be "fixed to" another component, it may be directly fixed to the other component or there may be a central component.
[0024] Unless otherwise defined, all technical and scientific terms used herein have the same meanings as those commonly understood by those skilled in the art to which this invention pertains. The terms used herein in the specification of this invention are for the purpose of describing specific embodiments only and are not intended to limit this invention. The term "or / and" as used herein includes any and all combinations of one or more of the associated listed items.
[0025] This embodiment addresses the technical problem that currently steel plate transportation and marking are independent equipment, magnets are used to adsorb and transport steel plates, and the laser head in the laser cutting machine is used to mark the steel plates, which takes up the cutting process time and affects production capacity. An integrated marking and adsorption actuator for steel plate processing is provided, which has both marking and adsorption functions. It can not only adsorb, sort and transport steel plates, but also mark steel plates. Since laser, flame, plasma and other machine tools are often used in the manufacture of steel plates, these machine tools generally have double-table operations. Using the actuator of this embodiment, steel plates can be marked under non-working surfaces, which no longer takes up the cutting process time and can also ensure the marking quality.
[0026] Reference Figure 1 、 Figure 2 The marking and adsorption integrated actuator for steel plate processing in this embodiment includes a mounting frame 1, a pneumatic marking machine 2, and an adsorption unit 3. It may also include a longitudinal moving module 4 and a transverse moving module 5.
[0027] Both ends of the transverse moving module 5 are installed on the ground through support frames, and the transverse moving module 5 is located above the machine tool.
[0028] The longitudinal moving module 4 is arranged vertically, and the top of the longitudinal moving module 4 is connected to the slider of the transverse moving module 5. In this way, the longitudinal moving module 4 can be driven to move back and forth horizontally above the machine tool by the transverse moving module 5.
[0029] The mounting frame 1 is mounted on the slider of the longitudinal moving module 4. The mounting frame 1 can move horizontally following the horizontal movement of the longitudinal moving module 4. At the same time, the longitudinal moving module 4 can also drive the mounting frame 1 to move up and down in the vertical direction.
[0030] The pneumatic marking machine 2 is mounted on the bottom of the mounting bracket 1. In this embodiment, the pneumatic marking machine 2 can use sliding marking, laser, or plasma methods. A distance sensor 202 is provided on the pneumatic marking machine 2.
[0031] Through the above structural design, the horizontal moving module 5 drives the vertical moving module 4 to move to the position of the steel plate to be marked. When the vertical moving module 4 drives the mounting frame 1 to move downward, the pneumatic marking machine 2 follows the mounting frame 1 to move downward. The distance between the marking needle 201 of the pneumatic marking machine 2 and the steel plate to be marked is detected by the distance sensor 202, thereby ensuring that the pneumatic marking machine 2 accurately reaches the designated work position and ensures the marking quality.
[0032] The adsorption unit 3 is also installed at the bottom of the mounting frame 1. In this embodiment, the adsorption unit 3 includes two adsorption components 301, and may also include two cylinders 302, a servo motor 305, and a lead screw 306. The servo motor 305 is installed on the top of the mounting frame 1, and the lead screw 306 is rotatably installed on the top of the mounting frame 1 and connected to the output end of the servo motor 305. The servo motor 305 can drive the lead screw 306 to rotate. The lead screw 306 has two threaded sections with opposite thread directions, and each threaded section is screwed with a moving block. Both moving blocks are slidably installed on the mounting frame 1. When the servo motor 305 drives the lead screw 306 to rotate forward or in the opposite direction, the lead screw 306 drives the two moving blocks to move closer or further apart from each other. The two cylinders 302 are respectively fixed on the two moving blocks, and the telescopic ends of the two cylinders 302 are connected to telescopic rods, on which buffer springs 303 are fitted. Two suction components 301 are respectively connected to the bottom of two telescopic rods, and a pressure sensor 304 is provided between the suction component 301 and the telescopic rod. The two ends of the buffer spring 303 are respectively connected to the corresponding suction component 301 and the telescopic end of the cylinder 302. In this embodiment, the suction component 301 adopts an existing frame-type magnetic suction component adapted to the sheet material structure. The frame-type structure contains multiple cylindrical magnets forming a magnetic suction group, each of which can be individually magnetized. Since the sheet material sizes vary on-site, a magnetic suction device suitable for the sheet material's frame needs to be selected based on the sheet material's size and shape during gripping. Of course, in other embodiments, the suction component 301 can also be a vacuum suction cup.
[0033] With the above-described structural arrangement, when steel plates need to be adsorbed, sorted, and transported, a magnetic magnet suitable for the frame is pre-selected based on the plate's size and shape, ensuring that the magnet does not interfere with other adjacent plates. Cylinder 302 then extends to magnetically capture the plate. Due to the varying sizes and shapes of the plates on site, small plates are adsorbed by one of the magnetic elements; larger plates are adsorbed by increasing the distance between the two magnetic elements, thus accommodating the different sizes of plates. To effectively protect the magnetic elements and detect whether they have been adsorbed during the adsorption process, when the plate has deformed to a certain extent and the adsorbent 301 approaches, a distance sensor 202 detects the distance to prevent collision. Simultaneously, a buffer spring 303 acts as a buffer for the adsorbent 301 during contact, protecting the magnetic attraction. When the magnetic element lifts from the plate, a pressure sensor 304 detects whether the magnetic element has been adsorbed.
[0034] Next, the working principle of this embodiment will be explained:
[0035] Marking function: When the pneumatic marking machine 2 stops at the designated position, the two cylinders 302 retract to avoid the position, and the pneumatic marking machine 2 starts marking; after marking is completed, the machine tool performs cutting and other processing on the sheet material;
[0036] Adsorption, sorting and handling function: After the machine tool completes processing of the sheet material, it selects a magnetic magnet suitable for the frame according to the shape of the sheet material so that the magnet will not interfere with other sheets next to the sheet material being sucked. The cylinder 302 extends to magnetically absorb the sheet material, and then the longitudinal moving module 4 drives the mounting frame 1 to move upward, and the transverse moving module 5 drives the longitudinal moving module 4 to move, driving the sheet material to move to the next process;
[0037] Protection and detection function: During the adsorption process, when the sheet material is deformed to a certain extent, when the adsorption part 301 approaches for adsorption, the distance measuring sensor 202 detects the distance to prevent collision. At the same time, the buffer spring 303 also acts as a buffer when in contact with the adsorption part 301, which protects the magnetic attraction. When the magnetic attraction adsorbs the sheet material, the pressure sensor 304 detects whether the magnetic attraction has attracted the sheet material.
[0038] The technical features of the above-mentioned embodiments can be combined arbitrarily. In order to make the description concise, not all possible combinations of the technical features in the above-mentioned embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
[0039] The above-described embodiments merely represent several implementations of the present invention. While the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the utility model patent. It should be noted that a person skilled in the art would be able to make various modifications and improvements without departing from the concept of the present invention, and these modifications and improvements fall within the scope of protection of the present invention. Therefore, the scope of protection of the present utility model patent shall be determined by the appended claims.
Claims
1. A marking and adsorption integrated actuator for steel plate processing, characterized in that: It comprises a mounting frame (1), a pneumatic marking machine (2) for marking a steel plate, and an adsorption unit (3) for adsorbing and transporting the steel plate. The pneumatic marking machine (2) and the adsorption unit (3) are both mounted at the bottom of the mounting frame (1).
2. The integrated marking and adsorption actuator for steel plate processing according to claim 1, characterized in that: The adsorption unit (3) comprises two adsorption members (301), which are arranged on both sides of the pneumatic marking machine (2), the distance between the two adsorption members (301) is adjustable, and the distance between the two adsorption members (301) and the mounting frame (1) is adjustable.
3. The integrated marking and adsorption actuator for steel plate processing according to claim 2, characterized in that: The adsorption unit (3) further comprises two cylinders (302), both of which are mounted on the mounting frame (1), and the two adsorption members (301) are respectively mounted on the telescopic ends of the two cylinders (302).
4. The integrated marking and adsorption actuator for steel plate processing according to claim 3 is characterized in that: The telescopic end of each cylinder (302) is connected to a telescopic rod, a buffer spring (303) is sleeved on the telescopic rod, the adsorption member (301) is installed at the bottom of the telescopic rod, and the two ends of the buffer spring (303) are respectively connected to the adsorption member (301) and the telescopic end of the cylinder (302).
5. The integrated marking and adsorption actuator for steel plate processing according to claim 4, characterized in that: A pressure sensor (304) is provided between the adsorption member (301) and the telescopic rod.
6. The integrated marking and adsorption actuator for steel plate processing according to claim 3, characterized in that: The adsorption unit (3) further comprises a servo motor (305) and a screw (306), wherein the servo motor (305) is mounted on the top of the mounting frame (1), the screw (306) is rotatably mounted on the top of the mounting frame (1) and is connected to the output end of the servo motor (305), the screw (306) is provided with two threaded sections with opposite thread directions, and moving blocks are screwed onto the two threaded sections, and the two moving blocks are both connected to the top of the mounting frame (1) in a sliding manner; and the two cylinders (302) are respectively connected to the two moving blocks.
7. The integrated marking and adsorption actuator for steel plate processing according to claim 1, characterized in that: The marking needle (201) of the pneumatic marking machine (2) is located at the geometric center of the mounting frame (1), and a distance measuring sensor (202) is installed on the pneumatic marking machine (2).
8. The integrated marking and adsorption actuator for steel plate processing according to claim 2, characterized in that: The adsorption member (301) is a magnetic adsorption member or a vacuum suction cup.
9. The integrated marking and adsorption actuator for steel plate processing according to claim 1, characterized in that: The integrated marking and adsorption actuator for steel plate processing further comprises a longitudinal moving module (4), the longitudinal moving module (4) is arranged vertically, and the mounting frame (1) is mounted on a slider of the longitudinal moving module (4).
10. The integrated marking and adsorption actuator for steel plate processing according to claim 1, characterized in that: The integrated marking and adsorption actuator for steel plate processing also includes a transverse moving module (5). The top end of the longitudinal moving module (4) is mounted on a slider of the transverse moving module (5) and is driven to move by the transverse moving module (5).