Welding tool for reinforced cold plate frame

By using welding tooling for substrates, spring positioning pins and reinforcement columns in the cold plate frame of new energy vehicles, the problem of insufficient strength of the frame structure is solved, and the stable welding and strength improvement of the frame is achieved, which is suitable for mass production.

CN222359574UActive Publication Date: 2025-01-17JIANGSU YANGXI NEW ENERGY TECH CO LTD
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Patent Information

Application Number
CN202420784269.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-16
Publication Date
2025-01-17
Estimated Expiration
2034-04-16

AI Technical Summary

Technical Problem

The frame fixing method of existing new energy vehicle cold plates has insufficient structural strength and is prone to deformation, and lacks frame structures for processing and strengthening, resulting in unstable welding tooling.

Method used

Welding tooling including substrate, spring positioning pins and reinforcement columns is adopted. Through the positioning holes on the substrate and the welding connection between the reinforcement columns, the frame and reinforcement columns are ensured to be reliably positioned and welded, and the overall strength of the frame is increased.

Benefits of technology

It realizes fast and reliable connection between the frame and the reinforced column, ensuring structural stability and strength during the welding process, simple operation and low cost, and is suitable for mass production.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model relates to a welding tool for a reinforced cold plate frame. The welding tool comprises a base plate; the spring positioning pin is arranged on the base plate; the reinforcing column is positioned through a spring positioning pin; the frame is arranged on the base plate, positioning holes are formed in the frame, the reinforcing columns are sleeved with the positioning holes, and the inner walls of the positioning holes and the reinforcing columns are connected into a whole through welding. According to the welding tool for the reinforced cold plate frame, the welding position of the frame and the reinforcing column can be rapidly positioned, so that reliable connection between the frame and the reinforcing column is guaranteed, the tool is easy to operate, polishing after welding is not needed, and the tool can be used for batch production and is extremely low in cost; the frame welded through the tool is mainly characterized in that the reinforcing columns are added into the frame, the overall strength of the frame can be improved, it is guaranteed that the structure is stable and does not deform in the welding process, and the strength of the fixed part of the frame is reliable through a local reinforcing mode.
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Description

Technical Field

[0001] The utility model relates to the technical field of new energy cold plates, in particular to a welding tool for a reinforced cold plate frame. Background Art

[0002] New energy vehicles refer to vehicles that use onboard power as a power source, use motors to drive wheels, and comply with various requirements of road traffic and safety regulations. As they have less impact on the environment than traditional vehicles, and as the requirements for energy conservation and emission reduction become increasingly stringent, the development prospects of new energy vehicles are widely optimistic.

[0003] The power of new energy vehicles is provided by the on-board power battery storage, which is required to be stable, safe and reliable. Not only does the heat released by the power battery during the energy conversion process directly affect the stability of the battery, but the low ambient temperature will also affect the conversion of battery power, resulting in a low cruising range. Using a cold plate to cool the battery is currently a common method. The function of the cold plate of new energy vehicles is to absorb the heat of the heating element and transfer it to the liquid.

[0004] With the rapid development of the modern new energy industry, the fixing methods of automotive cold plates are complex and diverse. The current solution to reduce costs and increase efficiency is to use square tubes as the frame of the cold plate, and the cold plate is connected to the chassis of the car with bolts. However, the structural strength of the square tube fixing hole is insufficient, it is easy to deform, and there is a risk of failure. In addition, there is no frame structure that can be used to process the enhanced structure in the existing technology, so it is urgent to improve this part. Utility Model Content

[0005] Therefore, the technical problem to be solved by the present invention is to overcome the problem in the prior art that there is no tooling specifically used for forming and reinforcing the frame and the frame strength is insufficient.

[0006] In order to solve the above technical problems, the utility model provides a welding tool for a reinforced cold plate frame, including: a base plate, which serves as a welding reference part; a plurality of spring locating pins, which are arranged and the spring locating pins are arranged on the base plate; a plurality of reinforcing columns, which are arranged one-to-one with the spring locating pins, and the reinforcing columns are positioned by the spring locating pins; a frame, which is placed on the base plate, and a locating hole is provided on the frame, the locating hole and the reinforcing column are arranged one-to-one, and the locating hole is sleeved on the outside of the reinforcing column, and the inner wall of the locating hole is connected to the reinforcing column as a whole by welding.

[0007] In one embodiment of the utility model, the substrate is a rectangular flat plate, and a plurality of long positioning pins are provided on the rectangular side of the substrate opposite to the frame. The plurality of long positioning pins are arranged on the same straight line, and one of the long sides of the frame rests against the plurality of long positioning pins to achieve positioning.

[0008] In one embodiment of the utility model, two long positioning pins 2 are provided on the rectangular side surface of the substrate opposite to the frame, and one short side of the frame abuts against the two long positioning pins 2 to achieve positioning.

[0009] In one embodiment of the utility model, two short positioning pins are provided on the rectangular side surface of the substrate opposite to the frame, and the short side of the frame away from the other side of the long positioning pins abuts against the two short positioning pins to achieve positioning.

[0010] In one embodiment of the utility model, the plurality of long positioning pins one, two long positioning pins two and two short positioning pins form an area with a U-shaped cross-section, and the frame is located in the U-shaped area surrounded by the plurality of long positioning pins one, two long positioning pins two and two short positioning pins.

[0011] In one embodiment of the present invention, the length of the short positioning pin is smaller than the length of the long positioning pin 1 and the long positioning pin 2.

[0012] In one embodiment of the utility model, the frame is a rectangular square tube, the thickness of the frame is greater than the length of the short positioning pin, and the thickness of the frame is less than the length of the long positioning pin 1 and the long positioning pin 2.

[0013] In an embodiment of the present invention, the reinforcing column is a cylinder, the positioning hole is a circular hole, and the diameter of the positioning hole is larger than the diameter of the reinforcing column.

[0014] In an embodiment of the present invention, a plurality of the reinforcing columns are arranged on the same straight line along the length direction of the frame, and the plurality of reinforcing columns are evenly spaced.

[0015] In one embodiment of the utility model, a bolt hole is provided on the base plate, a hexagon socket bolt is provided in the bolt hole, and the base plate is connected to its equipment through the hexagon socket bolt.

[0016] The above technical solution of the utility model has the following beneficial effects compared with the prior art:

[0017] The welding tool for the reinforced cold plate frame described in the utility model can quickly locate the welding position of the frame and the reinforcing column, so as to ensure a reliable connection between the frame and the reinforcing column. The tool is easy to operate and does not require post-welding grinding. The device can be used for batch production with extremely low cost. The frame welded by this tool mainly adds reinforcing columns in the frame, which can increase the overall strength of the frame and ensure that the structure is stable and not deformed during the welding process. The local reinforcement method is adopted, and the strength of the fixed part of the frame is reliable. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to make the content of the utility model easier to understand, the utility model is further described in detail according to the specific embodiments of the utility model in combination with the accompanying drawings, wherein

[0019] Figure 1 It is an isometric side view of a welding tool for a reinforced cold plate frame in a preferred embodiment of the utility model;

[0020] Figure 2 It is a top view of the welding tooling of the reinforced cold plate frame in the preferred embodiment of the utility model;

[0021] Figure 3 It is a front view of the welding tooling of the reinforced cold plate frame in the preferred embodiment of the utility model;

[0022] Figure 4 It is a cross-sectional view of a welding tool for a reinforced cold plate frame in a preferred embodiment of the utility model;

[0023] Figure 5 The schematic diagram of the local structure of the welding tooling of the reinforced cold plate frame in the preferred embodiment of the utility model is as follows Figure 1 ;

[0024] Figure 6 The enlarged view of the welding tooling of the reinforced cold plate frame in the preferred embodiment of the utility model Figure 1 ;

[0025] Figure 7 The enlarged view of the welding tooling of the reinforced cold plate frame in the preferred embodiment of the utility model Figure 2 ;

[0026] Figure 8 The enlarged view of the welding tooling of the reinforced cold plate frame in the preferred embodiment of the utility model Figure 3 .

[0027] Explanation of the reference numerals in the specification: base plate 1, bolt hole 11, hexagon socket bolt 12, spring locating pin 2, reinforcing column 3, frame 4, locating hole 41, long locating pin one 5, long locating pin two 6, short locating pin 7. DETAILED DESCRIPTION

[0028] The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments so that those skilled in the art can better understand the present invention and implement it, but the embodiments are not intended to limit the present invention.

[0029] Embodiment 1

[0030] Reference Figure 1-8As shown, the welding tooling of the reinforced cold plate frame of the utility model comprises several main parts: a base plate 1, a spring locating pin 2, a reinforcing column 3 and a frame 4; the base plate 1 is used as a welding reference part; the spring locating pin 2 is provided in a plurality, and the spring locating pin 2 is provided on the base plate 1; the reinforcing column 3 is provided in a plurality, the reinforcing column 3 and the spring locating pin 2 are provided one to one, and the reinforcing column 3 is positioned by the spring locating pin 2; the frame 4 is placed on the base plate 1, and a positioning hole 41 is provided on the frame 4, the positioning hole 41 and the reinforcing column 3 are provided one to one, and the positioning hole 41 is sleeved on the outside of the reinforcing column 3, and the inner wall of the positioning hole 41 is connected to the reinforcing column 3 as a whole by welding.

[0031] In the above structure, the reinforcing column 3 is a cylinder, the matching positioning hole 41 is a circular hole, and the diameter of the positioning hole 41 is larger than the diameter of the reinforcing column 3. The diameter of the positioning hole 41 only needs to be slightly larger than the diameter of the reinforcing column 3. After the reinforcing column 3 is welded to the frame 4, it is equivalent to adding a tow bar reinforcement rib to the rectangular tubular frame 4, thereby increasing the overall strength of the frame 4.

[0032] In order to facilitate processing and ensure the reliable strength of the frame 4, the plurality of reinforcing columns 3 are arranged on the same straight line along the length direction of the frame 4, and the plurality of reinforcing columns 3 are evenly spaced.

[0033] In addition, the base plate 1 is provided with a bolt hole 11, and a hexagon socket bolt 12 is provided in the bolt hole 11, and the base plate 1 is connected to the device through the hexagon socket bolt 12. When the base plate 1 is a rectangular flat plate, the four corners of the base plate 1 are provided with bolt holes 11, and the base plate 1 is installed and fixed by the hexagon socket bolts 12.

[0034] Embodiment 2

[0035] Based on the structure of the first embodiment, the substrate 1 of the utility model is a rectangular flat plate, and the substrate 1 is provided with a plurality of long positioning pins 1 5, two long positioning pins 2 6 and two short positioning pins 7. The plurality of long positioning pins 1 5, two long positioning pins 2 6 and two short positioning pins 7 surround an area with a U-shaped cross section, and the frame 4 is located in the U-shaped area surrounded by the plurality of long positioning pins 1 5, two long positioning pins 2 6 and two short positioning pins 7.

[0036] Specifically, a plurality of long positioning pins 1 5 are provided on the rectangular side opposite to the frame 4 of the substrate 1, and the plurality of long positioning pins 1 5 are arranged on the same straight line, and one of the long sides of the frame 4 abuts against the plurality of long positioning pins 1 5 to achieve positioning. Two long positioning pins 2 6 are provided on the rectangular side opposite to the frame 4 of the substrate 1, and the straight line where the two long positioning pins 2 6 are located is arranged perpendicular to the straight line where the plurality of long positioning pins 1 5 are located, and one of the short sides of the frame 4 abuts against the two long positioning pins 2 6 to achieve positioning. Two short positioning pins 7 are provided on the rectangular side opposite to the frame 4 of the substrate 1, and the straight line where the two short positioning pins 7 are located is arranged perpendicular to the straight line where the plurality of long positioning pins 1 5 are located, and the short side of the frame 4 away from the other side of the long positioning pins 2 6 abuts against the two short positioning pins 7 to achieve positioning.

[0037] In the above structure, the size relationship between the long positioning pin 1 5, the long positioning pin 2 6 and the short positioning pin 7 is that the length of the short positioning pin 7 is less than the length of the long positioning pin 1 5 and the long positioning pin 2 6. The frame 4 is a rectangular square tube, the thickness of the frame 4 is greater than the length of the short positioning pin 7, and the thickness of the frame 4 is less than the length of the long positioning pin 1 5 and the long positioning pin 2 6.

[0038] The working principle of the welding tooling of the reinforced cold plate frame of the utility model is:

[0039] The utility model adds a reinforcing column 3 to the traditional frame 4, and uses a welding tool composed of a base plate 1, a plurality of long positioning pins 1 5, two long positioning pins 2 6 and two short positioning pins 7 to ensure that the reinforcing column 3 is consistent with the hole position on the frame 4, and then adopts laser welding to weld (this operation is convenient and the welding scar is small), and the reinforcing column 3 and the frame 4 can be fixed to ensure sealing at the same time. The specific operation is to fix the base plate 1 to the workbench position through the hexagon socket bolt 12, put the reinforcing column 3 into the frame 4, and slide the reinforcing column 3 to the vicinity of the hole position of the frame 4 through manual operation, and then put the frame 4 on the base plate 1, close to a plurality of long positioning pins 1 5, two long positioning pins 2 6 and two short positioning pins 7, and then pop out the spring positioning pin 2, perform laser welding, and finally retract the spring positioning pin 2, lift one end of the frame 4 from the side of the short positioning pin 7, and take out the frame 4 from the short positioning pin 7.

[0040] Obviously, the above embodiments are merely examples for the purpose of clear explanation and are not intended to limit the implementation methods. For those skilled in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the implementation methods here. The obvious changes or modifications derived from these are still within the scope of protection of the invention of the utility model.

Claims

1. A welding tool for a reinforced cold plate frame, characterized in that: include, A base plate, which serves as a welding reference; A plurality of spring positioning pins are provided, and the spring positioning pins are provided on the substrate; A plurality of reinforcing columns are provided, wherein the reinforcing columns and the spring positioning pins are provided one to one, and the reinforcing columns are positioned by the spring positioning pins; The frame is placed on the substrate and is provided with positioning holes. The positioning holes and the reinforcing columns are arranged one by one, and the positioning holes are sleeved on the outside of the reinforcing columns. The inner wall of the positioning holes and the reinforcing columns are connected as a whole by welding.

2. The welding tool for the reinforced cold plate frame according to claim 1 is characterized in that: The substrate is a rectangular flat plate, and a plurality of long positioning pins are provided on the rectangular side surface of the substrate opposite to the frame. The plurality of long positioning pins are arranged on the same straight line, and one long side of the frame abuts against the plurality of long positioning pins to achieve positioning.

3. The welding tool for the reinforced cold plate frame according to claim 2 is characterized in that: Two long positioning pins 2 are arranged on the rectangular side surface of the substrate opposite to the frame, and one short side of the frame abuts against the two long positioning pins 2 to achieve positioning.

4. The welding tool for the reinforced cold plate frame according to claim 3 is characterized in that: Two short positioning pins are arranged on the rectangular side surface of the substrate opposite to the frame, and the short side of the frame away from the other side of the long positioning pins abuts against the two short positioning pins to achieve positioning.

5. The welding tool for the reinforced cold plate frame according to claim 4 is characterized in that: The plurality of long first positioning pins, two long second positioning pins and two short positioning pins form an area with a U-shaped cross section, and the frame is located in the U-shaped area surrounded by the plurality of long first positioning pins, two long second positioning pins and two short positioning pins.

6. The welding tool for the reinforced cold plate frame according to claim 4 is characterized in that: The length of the short positioning pin is smaller than the length of the long positioning pin 1 and the long positioning pin 2.

7. The welding tool for the reinforced cold plate frame according to claim 6 is characterized in that: The frame is a rectangular square tube, the thickness of the frame is greater than the length of the short positioning pin, and the thickness of the frame is less than the length of the long positioning pin 1 and the long positioning pin 2.

8. The welding tool for the reinforced cold plate frame according to claim 1 is characterized in that: The reinforcing column is a cylinder, the positioning hole is a circular hole, and the diameter of the positioning hole is larger than the diameter of the reinforcing column.

9. The welding tool for the reinforced cold plate frame according to claim 8, characterized in that: The plurality of reinforcing columns are arranged on the same straight line along the length direction of the frame, and the plurality of reinforcing columns are evenly spaced.

10. The welding tool for the reinforced cold plate frame according to claim 1, characterized in that: The base plate is provided with a bolt hole, a hexagon socket bolt is arranged in the bolt hole, and the base plate is connected with its equipment through the hexagon socket bolt.