Surface treatment device with impurity cleaning function
By designing a device with a treatment bin set, a recycling device and a surface treatment component, the dust and impurities on the carbon fiber surface are removed by high-speed disturbance and high-temperature treatment, the problem of further cleaning after carbon fiber surface treatment in the prior art is solved, and the processing efficiency is improved and surface quality.
Patent Information
- Application Number
- CN202420998211.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-09
- Publication Date
- 2025-01-17
- Estimated Expiration
- 2034-05-09
AI Technical Summary
The existing carbon fiber surface treatment methods require further cleaning after removing impurities, resulting in increased equipment costs and reduced operating efficiency.
A device including a treatment bin set, a recycling device and a surface treatment component is designed. The use of components such as centrifugal fans, vacuum pumps and heating tables to remove dust and impurities on the surface of carbon fibers through high-speed disturbance and high-temperature treatment, combining electric translation platform and pneumatic pushing. The rods achieve surface machining, ensuring surface cleaning and machining efficiency.
Effectively remove dust and impurities from the surface of carbon fiber, improve surface quality, reduce repeated operations in subsequent processing, reduce production costs, improve processing efficiency, and achieve environmental protection and convenience.
Smart Images

Figure CN222359945U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of carbon fiber surface treatment, in particular to a surface treatment device with an impurity cleaning function. Background Art
[0002] Carbon fiber surface treatment refers to the surface treatment that is required to improve the adhesion between carbon fiber and resin matrix, etc., and to increase the interlaminar shear force of composite materials. The purpose is to increase the polar groups of carbon fiber, such as carboxyl, alkyl and lactone functional groups. Increase the surface area, improve the wettability and bonding force with the resin matrix. Common surface treatment methods include: liquid phase oxidation; plasma treatment; anodic electrolysis or electrodeposition treatment; ozone treatment; gas phase oxidation; mechanical treatment; chemical treatment; heat treatment, etc.
[0003] The most common method is mechanical treatment, which removes impurities and burrs on the surface of the carbon fiber through grinding, polishing, grinding and other methods to achieve a flat and smooth surface state, which is convenient for further treatment of the carbon fiber surface to achieve the required surface state and avoid the surface impurities affecting the subsequent processing quality. However, after conventional mechanical treatment, the surface needs to be further cleaned and processed again, which increases the equipment cost and affects the operating efficiency, making it relatively time-consuming and labor-intensive.
[0004] Therefore, in view of this, the existing structure and defects are studied and improved, and a surface treatment device with impurity cleaning function is proposed. Utility Model Content
[0005] The purpose of the utility model is to provide a surface treatment device with impurity cleaning function to solve the problems raised in the above background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a surface treatment device with impurity cleaning function, comprising a treatment chamber group and a recovery device, a treatment table group is installed at the lower part of the interior of the treatment chamber group, and a surface treatment component is installed directly above the treatment table group, and cleaning components are arranged on the left and right sides of the surface treatment component, the recovery device is mounted on the left and right sides of the outside of the treatment chamber group, the recovery device comprises a recovery filter box, an exhaust fan, a conveying pipe and a vacuum pump, the top of the recovery filter box is provided with an exhaust fan, and one side of the recovery filter box is connected to a conveying pipe, and the end of the conveying pipe away from the recovery filter box is connected to a vacuum pump.
[0007] Furthermore, the processing chamber group includes a base, a closed chamber and an air intake valve pipe. The closed chamber is installed on the top of the base, and the air intake valve pipe is arranged on the upper and lower sides of the closed chamber.
[0008] Furthermore, the air inlet valve pipes are equidistantly arranged on the upper and lower sides of the closed chamber, and the air inlet valve pipes are interconnected with an external inert gas supply device.
[0009] Furthermore, the processing table group includes a fixed table, a heating table and an electric translation table. The heating table is installed on the top of the fixed table, and the electric translation table is arranged on the top of the heating table.
[0010] Furthermore, the surface treatment component includes a fixed frame, a spring adjustment rod, a movable support rod and a pneumatic push rod. The bottom surface of the fixed frame is horizontally and symmetrically provided with a spring adjustment rod, and one end surface of the spring adjustment rod is slidably connected to the movable support rod, and a pneumatic push rod is installed on the side of the spring adjustment rod away from the vertical central axis of the fixed frame.
[0011] Furthermore, the surface treatment assembly also includes a driving frame and a polishing roller. The bottom of the pneumatic push rod is horizontally connected to the driving frame, and the polishing roller is horizontally installed in the center of the driving frame.
[0012] Furthermore, the cleaning assembly includes a guide box, a centrifugal fan and an air intake filter tube. The centrifugal fan is installed in the center of the guide box, and the air intake filter tube is arranged around the centrifugal fan.
[0013] Furthermore, the air inlet filter pipes are equidistantly arranged on the surface of the guide box with the centrifugal fan as the center, and the air inlet filter pipes are connected to the vacuum pump.
[0014] The utility model provides a surface treatment device with impurity cleaning function, which has the following beneficial effects:
[0015] 1. In the utility model, when the surface treatment component 3 starts to perform surface treatment on the carbon fiber plate placed on the surface of the treatment table group 2 as its own structure operates, a certain degree of impurity dust will be generated. These dusts will settle back to the surface of the plate after being dispersed. Therefore, the operation of the centrifugal fan 402 will cause the dust impurities on the surface of the plate to be disturbed at the highest speed to prevent them from settling. At the same time, with the use of the vacuum pump 504 in conjunction with the exhaust fan 502, the gas carrying dust impurities inside the closed chamber 102 is extracted, and enters the recovery filter box 501 with the transmission of the conveying pipe 503, and the dust impurities therein are effectively filtered. Finally, under the operation of the exhaust fan 502, the filtered gas will be guided to the external environment. By using the above structure, the impurities can be effectively cleaned when the material surface is treated to avoid affecting the subsequent processing of the material. At the same time, the impurities generated during the processing can be effectively recovered for subsequent centralized processing, thereby ensuring the environmental protection and convenience of the device.
[0016] 2. The utility model is provided with a processing table group 2 inside the processing chamber group 1. On the one hand, the electric translation table 203 can be used to drive the carbon fiber plate placed on the surface to move back and forth in the horizontal direction, so as to cooperate with the operation of the surface treatment component 3 to complete the surface processing. On the other hand, after the operation of the surface treatment component 3 is completed, the operation of the heating table 202 is used to further remove impurities and organic matter from the surface of the carbon fiber plate at high temperature, improve the surface quality, promote surface functional modification, so as to ensure the quality of the finished product of subsequent processing as much as possible. In addition, with the structural telescopic adjustability of the spring adjustment rod 302, the movable support rod 303 and the pneumatic push rod 304, appropriate adjustments can be made in the vertical direction within a certain range according to the thickness of the carbon fiber plate, so as to facilitate good surface treatment. The use of the above structure can control the production cost of the entire device while effectively processing the material as much as possible, avoid the need for repeated operations in subsequent processing, improve the operation efficiency, and ensure the quality of the processed materials. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the front cross-sectional structure of the main body of a surface treatment device with impurity cleaning function of the utility model;
[0018] Figure 2 This is a front view structural schematic diagram of a cleaning component of a surface treatment device with impurity cleaning function according to the utility model;
[0019] Figure 3 This is a schematic diagram of the structure of a surface treatment component of a surface treatment device with impurity cleaning function according to the utility model;
[0020] Figure 4 The utility model is a schematic diagram of the three-dimensional structure of a processing table group of a surface processing device with impurity cleaning function.
[0021] In the figure: 1. Processing chamber group; 101. Base; 102. Closed chamber; 103. Inlet valve pipe; 2. Processing table group; 201. Fixed table; 202. Heating table; 203. Electric translation table; 3. Surface treatment component; 301. Fixed frame; 302. Spring adjustment rod; 303. Movable support rod; 304. Pneumatic push rod; 305. Drive frame; 306. Polishing roller; 4. Cleaning component; 401. Guide box; 402. Centrifugal fan; 403. Inlet filter tube; 5. Recovery device; 501. Recovery filter box; 502. Exhaust fan; 503. Delivery pipe; 504. Vacuum pump. DETAILED DESCRIPTION
[0022] The following is a further detailed description of the implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but cannot be used to limit the scope of the present invention.
[0023] like Figure 1 and Figure 2 As shown, a surface treatment device with impurity cleaning function includes a treatment chamber group 1 and a recovery device 5, a treatment table group 2 is installed at the lower part of the interior of the treatment chamber group 1, and a surface treatment component 3 is installed directly above the treatment table group 2, and cleaning components 4 are arranged on the left and right sides of the surface treatment component 3, and the recovery device 5 is mounted on the left and right sides of the outside of the treatment chamber group 1, and the recovery device 5 includes a recovery filter box 501, an exhaust fan 502, a conveying pipe 503 and a vacuum pump 504, the top of the recovery filter box 501 is provided with an exhaust fan 502, and one side of the recovery filter box 501 is connected to the conveying pipe 503, and the end of the conveying pipe 503 away from the recovery filter box 501 is connected to the vacuum pump 504, and the cleaning component 4 includes a guide box 401, a centrifugal fan 402 and an air intake filter pipe 403. A centrifugal fan 402 is installed in the center of the guide box 401, and an air intake filter tube 403 is arranged around the centrifugal fan 402. The air intake filter tube 403 is equidistantly arranged on the surface of the guide box 401 with the centrifugal fan 402 as the center, and the air intake filter tube 403 is connected to the vacuum pump 504. Through the operation of the centrifugal fan 402, the dust impurities on the surface of the plate will be disturbed at the highest speed to prevent them from settling. At the same time, with the use of the vacuum pump 504 in conjunction with the exhaust fan 502, the gas carrying dust impurities in the closed chamber 102 is extracted, and enters the recovery filter box 501 with the transmission of the delivery pipe 503, and the dust impurities therein are effectively filtered. Finally, under the operation of the exhaust fan 502, the filtered gas will be guided to the external environment.
[0024] like Figure 1 and Figure 3As shown, the processing chamber group 1 includes a base 101, a closed chamber 102 and an air inlet valve pipe 103. The closed chamber 102 is installed on the top of the base 101, and the air inlet valve pipes 103 are arranged on the upper and lower sides of the closed chamber 102. The air inlet valve pipes 103 are equidistantly arranged on the upper and lower sides of the closed chamber 102, and the air inlet valve pipes 103 are connected to the external inert gas supply device. The processing table group 2 includes a fixed table 201, a heating table 202 and an electric translation table 203. The fixed table 201 A heating platform 202 is installed on the top of the heating platform 202, and an electric translation platform 203 is arranged on the top of the heating platform 202. The surface treatment component 3 includes a fixed frame 301, a spring adjustment rod 302, a movable support rod 303 and a pneumatic push rod 304. The bottom surface of the fixed frame 301 is horizontally and symmetrically provided with a spring adjustment rod 302, and one end surface of the spring adjustment rod 302 is slidably connected to the movable support rod 303, and the spring adjustment rod 302 is away from the vertical center of the fixed frame 301. A pneumatic push rod 304 is installed on one side of the axis, and the surface treatment component 3 also includes a driving frame 305 and a polishing roller 306. The bottom of the pneumatic push rod 304 is horizontally connected to the driving frame 305, and the polishing roller 306 is horizontally installed in the center of the driving frame 305. By arranging a processing table group 2 inside the processing chamber group 1, on the one hand, through the use of the electric translation table 203, the carbon fiber plate placed on its surface can be driven to move back and forth in the horizontal direction to cooperate with the operation of the surface treatment component 3 to complete the surface processing. On the other hand, after the operation of the surface treatment component 3 is completed, the operation of the heating table 202 is utilized to further remove impurities and organic matter from the surface of the carbon fiber plate at high temperature. In addition, with the structural telescopic adjustability of the spring adjustment rod 302, the movable support rod 303 and the pneumatic push rod 304, appropriate adjustments can be made in the vertical direction within a certain range according to the thickness of the carbon fiber plate to facilitate good surface treatment.
[0025] In summary, if Figures 1 to 4 As shown, when the surface treatment device with impurity cleaning function is used, the carbon fiber plate to be processed is first placed on the surface of the electric translation stage 203 and fixed, and then the air inlet valve pipe 103 is connected to the external inert gas supply device, and then the closed chamber 102 is closed to ensure that there is no interaction between the internal and external gases;
[0026] At this time, the recovery device 5 located on the left and right sides of the outside of the processing chamber group 1, as well as the surface treatment component 3 and the cleaning component 4 inside the processing chamber group 1 are started simultaneously, wherein the pneumatic push rods 304 on the left and right sides of the bottom of the fixed frame 301 will vertically push the driving frame 305 and the polishing roller 306 connected to the bottom to the bottom directly downward until they come into contact with the surface of the carbon fiber plate. During this process, the spring adjustment rod 302 will also make structural adjustments due to the traction of the movable support rod 303 connected to it by the driving frame 305, so as to ensure the stability of the downward movement of the structure of the entire device and prevent the occurrence of excessive processing due to interference contact. At this time, the driving frame 305 will drive the polishing roller 306 installed in the center thereof to perform rapid axial rotation in the horizontal direction. At the same time, the electric translation table 203 will drive the carbon fiber plate placed on the surface to translate back and forth in the horizontal direction, thereby starting the surface processing of the material;
[0027] During the processing, the centrifugal fan 402 will quickly disturb the dust impurities generated by the processing plant, and at the same time, the vacuum pump 504 will quickly extract the gas carrying dust impurities through the air inlet filter pipe 403 on the surface of the guide box 401, and enter the recovery filter box 501 through the conveying pipe 503. The impurities in the gas will be effectively filtered and discharged to the outside through the exhaust fan 502;
[0028] After the surface treatment component 3 is completed, the heating platform 202 on the top of the base 101 starts to operate, and at the same time, the external inert gas will be continuously injected into the interior of the closed chamber 102 under the transportation of the intake valve pipe 103. On the one hand, the carbon fiber is heated under the protection of the inert gas to remove adsorbed water and organic pollutants, and at the same time, impurities and organic matter on the surface of the carbon fiber are removed at high temperature, thereby improving the surface quality and promoting surface functional modification until the processing is completed.
[0029] The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.
Claims
1. A surface treatment device with impurity cleaning function, comprising a treatment chamber group (1) and a recovery device (5), characterized in that: A processing table group (2) is installed at the lower part of the processing chamber group (1), and a surface treatment component (3) is installed directly above the processing table group (2), and cleaning components (4) are arranged on the left and right sides of the surface treatment component (3). The recovery device (5) is mounted on the left and right sides of the outside of the processing chamber group (1), and the recovery device (5) comprises a recovery filter box (501), an exhaust fan (502), a conveying pipe (503) and a vacuum pump (504). The top of the recovery filter box (501) is provided with an exhaust fan (502), and one side of the recovery filter box (501) is connected to the conveying pipe (503), and the end of the conveying pipe (503) away from the recovery filter box (501) is connected to the vacuum pump (504).
2. A surface treatment device with impurity cleaning function according to claim 1, characterized in that: The processing chamber group (1) comprises a base (101), a closed chamber (102) and an air intake valve pipe (103); the closed chamber (102) is installed on the top of the base (101), and the air intake valve pipe (103) is arranged on both the upper and lower sides of the closed chamber (102).
3. A surface treatment device with impurity cleaning function according to claim 2, characterized in that: The air inlet valve pipes (103) are arranged equidistantly on the upper and lower sides of the closed chamber (102), and the air inlet valve pipes (103) are interconnected with an external inert gas supply device.
4. A surface treatment device with impurity cleaning function according to claim 1, characterized in that: The processing table group (2) comprises a fixed table (201), a heating table (202) and an electric translation table (203); the heating table (202) is installed on the top of the fixed table (201), and the electric translation table (203) is arranged on the top of the heating table (202).
5. The surface treatment device with impurity cleaning function according to claim 1, characterized in that: The surface treatment component (3) comprises a fixed frame (301), a spring adjustment rod (302), a movable support rod (303) and a pneumatic push rod (304), wherein the bottom surface of the fixed frame (301) is horizontally and symmetrically provided with a spring adjustment rod (302), and one end surface of the spring adjustment rod (302) is slidably connected with the movable support rod (303), and a pneumatic push rod (304) is installed on the side of the spring adjustment rod (302) away from the vertical central axis of the fixed frame (301).
6. A surface treatment device with impurity cleaning function according to claim 5, characterized in that: The surface treatment assembly (3) further comprises a driving frame (305) and a polishing roller (306); the bottom of the pneumatic push rod (304) is horizontally connected to the driving frame (305), and the polishing roller (306) is horizontally installed in the center of the driving frame (305).
7. A surface treatment device with impurity cleaning function according to claim 1, characterized in that: The cleaning assembly (4) comprises a guide box (401), a centrifugal fan (402) and an air intake filter tube (403); the centrifugal fan (402) is installed in the center of the guide box (401), and the air intake filter tube (403) is arranged around the centrifugal fan (402).
8. A surface treatment device with impurity cleaning function according to claim 7, characterized in that: The air inlet filter pipe (403) is equidistantly arranged on the surface of the guide box (401) with the centrifugal fan (402) as the center, and the air inlet filter pipe (403) is connected to the vacuum pump (504).