Half-kernel splitting machine
Through the roller-type half-grain cutting machine, the combined cutting mechanism of the cradle roller and disc knife is used to solve the problems of low efficiency and poor quality in traditional manual cutting, and high-effect kernel cutting is achieved, suitable for different sizes of nuts processing requirements.
Patent Information
- Application Number
- CN202421234063.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-01
- Publication Date
- 2025-01-17
- Estimated Expiration
- 2034-06-01
AI Technical Summary
Traditional hand-cut nuts have low efficiency and poor product quality, which cannot meet the needs of efficient processing.
A roll-type half-grain cutting machine is designed, using a cutting mechanism combining a stent roller and a disc knife. The stent roller and the knife shaft are driven to rotate counterclockwise and clockwise by chain, and the disc blade is used to move along the groove. Cut the kernel in half.
The quality of the kernel is achieved and the processing efficiency is significantly improved. The material rollers of different sizes can be replaced according to the size of the kernel to meet the cutting needs of different kernels.
Smart Images
Figure CN222360263U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of food processing machinery, in particular to a special machine for splitting various nuts into two halves. Background Art
[0002] Dried fruit processing sometimes requires the kernels to be cut into two halves before continuing with further processing. Traditionally, the kernel cutting is done manually. The disadvantage is that the work efficiency is low and the product quality is poor. Utility Model Content
[0003] The utility model designs a roller type nut half-grain cutting machine to solve the problems of low work efficiency and poor product quality in manual nut half cutting.
[0004] The technical scheme of the utility model is a nut half-grain slitting machine, which is special in that a square machine case is installed on a bottom frame, a longitudinal material support roller is installed in the middle of the machine case, a plurality of square concave holes are left on the outer surface of the material support roller as material grooves, these material grooves are arranged in a row axially and in a circle regularly, and a circumferential groove is left between the middle of each circle of material grooves, the material support roller is installed on a longitudinal roller shaft, the front and rear ends of the roller shaft are connected to the machine case by bearings, and a roller shaft gear is installed on the rear end head of the roller shaft;
[0005] A longitudinal knife shaft is installed on the upper right side of the supporting roller, and a plurality of disc knives are installed on the knife shaft. The number of the disc knives corresponds to the number of grooves on the supporting roller. The outer blades of the disc knives are respectively embedded in the corresponding grooves. The front and rear ends of the knife shaft are connected to the chassis by bearings, and a knife shaft gear is installed on the rear end of the knife shaft.
[0006] A guide gear is installed on the upper left side of the roller gear, and a motor is installed on the bottom frame on the lower left side of the roller gear; a feed hopper is installed on the top of the chassis, and a discharge hopper is installed below the chassis. The motor shaft wheel, guide gear, roller gear, and knife shaft gear are connected by a chain.
[0007] During operation, the motor starts and rotates counterclockwise, and the chain goes from the right side of the motor shaft wheel to the right side of the knife shaft gear, passes through the top of the knife shaft gear to the left side, driving the knife shaft gear, knife shaft, and disc knife to rotate counterclockwise; the chain goes from the left side of the knife shaft gear to the right side of the roller shaft gear downward, passes through the bottom of the roller shaft gear to the left side, driving the roller shaft gear, roller shaft, and support roller to rotate clockwise; the chain goes from the left side of the roller shaft gear upward, passes through the guide gear and then returns to the motor shaft wheel.
[0008] The kernels to be processed are placed in the feed hopper, and then enter the machine box and fall into the trough on the supporting roller (each trough can only hold one kernel). The supporting roller drives the kernels in the trough to rotate clockwise. When the kernels meet the blade of the disc knife rotating counterclockwise in the groove, the blade of the disc knife cuts the kernels into two halves along the groove. When processing different kernels, the supporting rollers of different troughs can be replaced according to the size of the kernels.
[0009] The technical effect of the utility model is that, by adopting the technical scheme, a nut half-slicing machine with good cutting quality and extremely fast production and processing can be realized. BRIEF DESCRIPTION OF THE DRAWINGS
[0010] Figure 1 It is the structural front view of the utility model.
[0011] Figure 2 It is a left side view of the utility model.
[0012] In the figure, 1 is a discharge hopper, 2 is a groove, 3 is a base frame, 4 is a motor, 5 is a chain, 6 is a roller shaft, 7 is a roller shaft gear, 8 is a knife shaft gear, 9 is a guide gear, 10 is a feed hopper, 11 is a knife shaft, 12 is a chassis, 13 is a support roller, 14 is a disc knife, and 15 is a trough. DETAILED DESCRIPTION
[0013] The present invention will be further described below with reference to the accompanying drawings.
[0014] As shown in the figure, a square case 12 is mounted on the bottom frame 3, a longitudinal support roller 13 is mounted in the middle of the case 12, a plurality of square recesses 15 are left on the outer surface of the support roller 13, these material grooves 15 are arranged in a row axially and in a circle regularly, a circumferential groove 2 is left between the middle of each circle of material grooves 15, the support roller 13 is mounted on a longitudinal roller shaft 6, the front and rear ends of the roller shaft 6 are connected to the case 12 by bearings, and a roller shaft gear 7 is mounted on the rear end head of the roller shaft 6;
[0015] A longitudinal knife shaft 11 is mounted on the upper right side of the supporting roller 13, and a plurality of disc knives 14 are mounted on the knife shaft 11. The number of the disc knives 14 corresponds to the number of grooves 2 on the supporting roller 13. The outer edges of the disc knives 14 are respectively embedded in the corresponding grooves 2. The front and rear ends of the knife shaft 11 are connected to the chassis 12 by bearings. A knife shaft gear 8 is mounted on the rear end of the knife shaft 11.
[0016] A guide gear 9 is installed on the upper left side of the roller gear 7, and a motor 4 is installed on the base frame 3 at the lower left of the roller gear 7; a feed hopper 10 is installed on the top of the chassis 12, and a discharge hopper 1 is installed below the chassis 12. The motor shaft wheel, guide gear 9, roller gear 7, and knife shaft gear 8 are connected by a chain 5.
[0017] During operation, the motor 4 starts and rotates counterclockwise, and the chain 5 goes from the right side of the motor shaft wheel to the right side of the cutter shaft gear 8, passes through the top of the cutter shaft gear 8 to the left side, driving the cutter shaft gear 8, the cutter shaft 11, and the disc cutter 14 to rotate counterclockwise; the chain 5 goes from the left side of the cutter shaft gear 8 to the right side of the roller shaft gear 7 downward, passes through the bottom of the roller shaft gear 7 to the left side, driving the roller shaft gear 7, the roller shaft 6, and the supporting roller 13 to rotate clockwise; the chain 5 goes from the left side of the roller shaft gear 7 upward through the guide gear 9 and then returns to the motor shaft wheel after reversing.
[0018] The kernels to be processed are placed in the feed hopper 10, and then enter the chassis 12 and fall into the trough 15 on the supporting roller 13 (each trough can only accommodate one kernel). The supporting roller 13 drives the kernels in the trough 15 to rotate clockwise. When the kernels meet the blade of the disc knife 14 rotating counterclockwise in the groove 2, the blade of the disc knife 14 cuts the kernels into two halves along the groove 2. When processing different kernels, the supporting rollers 13 of different troughs 15 can be replaced according to the size of the kernels.
Claims
1. A nut half-grain cutting machine, characterized by: A square chassis is installed on the base frame, and a longitudinal material supporting roller is installed in the middle of the chassis. A plurality of square recesses are left on the outer surface of the material supporting roller as material troughs. These material troughs are arranged in rows axially and in circles regularly. A circumferential groove is left between the middle parts of each circle of material troughs. The material supporting roller is installed on a longitudinal roller shaft. The front and rear ends of the roller shaft are connected to the chassis by bearings, and a roller shaft gear is installed on the rear end of the roller shaft; a longitudinal knife shaft is installed on the upper right side of the material supporting roller, and a plurality of disc knives are installed on the knife shaft. The number of the disc knives corresponds to the number of grooves on the material supporting roller. The outer blades of the disc knives are respectively embedded in the corresponding grooves, and the front and rear ends of the knife shaft are connected to the chassis by bearings, and a knife shaft gear is installed on the rear end of the knife shaft; a guide gear is installed on the upper left side of the roller shaft gear, and a motor is installed on the base frame at the lower left of the roller shaft gear; a feed hopper is installed on the top of the chassis, and a discharge hopper is installed on the bottom of the chassis.