Sludge brick impressing equipment

Abstract

The utility model discloses sludge brick imprinting equipment, which relates to the technical field of sludge brick imprinting equipment, and comprises an equipment main body consisting of a base, a guide post, a top seat, a first hydraulic cylinder, a first lifting seat, a second hydraulic cylinder, a second lifting seat and a vibrating table, an upper pressing module and a forming module, disassembly and assembly assemblies are distributed on the second lifting base, the forming module and the directional guide wheel and used for achieving convenient and fast disassembly and assembly of the upper pressing module and the forming module. The forming module and the second lifting seat can be conveniently disassembled and assembled through the disassembling and assembling assembly, meanwhile, the forming module and the upper pressing module can be conveniently moved to external conveying equipment through cooperation of a limiting rail groove and a directional guide wheel, the forming module and the upper pressing module can be conveniently replaced and transferred, the overall operation is simple and convenient, and the production efficiency is improved. And the working efficiency of producing different types of sludge bricks by the embossing equipment can be effectively improved.

Description

Technical Field

[0001] The utility model relates to the technical field of sludge brick pressing equipment, in particular to sludge brick pressing equipment. Background Art

[0002] Sludge brick making refers to the process of processing and screening sludge, mixing it with other raw materials or admixtures, pressing it into shape, and then baking it to make sludge bricks.

[0003] In order to meet different usage requirements, sludge bricks of different sizes need to be produced. In the existing sludge brick pressing process, the material in the mold needs to be squeezed into shape by extrusion. If sludge bricks of different sizes need to be produced, molds of different sizes need to be used. In order to achieve rapid replacement of molds of different sizes, a sludge brick pressing device is provided. Utility Model Content

[0004] The purpose of the utility model is to provide a sludge brick pressing device in order to solve the above-mentioned problems.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a sludge brick stamping device, comprising an equipment body composed of a base, a guide column, a top seat, a first hydraulic cylinder, a first lifting seat, a second hydraulic cylinder, a second lifting seat, and a vibrating table, wherein the guide column is fixed at four end corners of the top of the base, the top seat is fixed on the top of the guide column, the first hydraulic cylinder is installed on the top of the top seat and the output end of the first hydraulic cylinder passes through the bottom of the top seat and is fixedly connected to the first lifting seat, the second hydraulic cylinder is symmetrically installed on both sides of the bottom of the top seat and the output end of the second hydraulic cylinder is fixedly connected to the top of the second lifting seat, the first lifting seat and the second lifting seat are both slidably sleeved on the outside of the guide column and the second lifting seat is located below the first lifting seat, the vibrating table is installed on the inner side of the base and protrudes above the base, an upper pressing die set is installed at the bottom of the first lifting seat, a forming module is installed on the inner side of the second lifting seat, and the upper pressing die set, the forming module, and the vibrating table are aligned in the vertical direction;

[0006] The second lifting seat, the molding module and the directional guide wheel are provided with disassembly and assembly components, and the disassembly and assembly components are used to realize convenient disassembly and assembly of the upper pressing die set and the molding module;

[0007] The disassembly and assembly assembly comprises a clamping unit and a moving guide unit;

[0008] The clamping unit is used to realize the installation clamping of the molding module and the second lifting seat;

[0009] The moving guide unit is used to realize the convenient movement of the upper pressing die set and the forming module, and is used to realize the separation of the upper pressing die set, the forming module and the second lifting seat.

[0010] As a further solution of the utility model: the card connection unit includes a plug-in slot, a mounting slot, a positioning column, an edge convex edge, and a positioning hole;

[0011] The plug-in slot is formed at the top of the second lifting seat and passes through one end of the outer wall of the second lifting seat, the mounting slot is formed at the bottom of the inner wall of the plug-in slot and passes through the bottom of the second lifting seat, and the positioning column is fixed to the bottom of the inner wall of the plug-in slot symmetrically with respect to the center of the mounting slot;

[0012] The edge convex edges are integrally formed on both sides of the outer wall of the forming module, and the positioning holes are symmetrically opened at the bottom of the two edge convex edges;

[0013] The edge flange overlaps the bottom edge of the plug-in slot and the bottom of the molding module is clamped on the inner side of the installation slot, and the lower surface of the molding module is flush with the lower surface of the second lifting seat;

[0014] The positioning hole is connected to the outer side of the positioning column to realize the positioning and placement of the molding module.

[0015] As a further solution of the utility model: the clamping unit includes a limiting rail groove and a directional guide wheel;

[0016] The limiting rail groove is symmetrically opened on both sides of the bottom of the forming module. There are multiple directional guide wheels and they are divided into two groups. The two groups of directional guide wheels are symmetrically rotatably installed on both sides of the vibration table and protrude to the upper surface of the vibration table. When the lower surface of the forming module is in contact with the upper surface of the vibration table, the upper surface of the directional guide wheel is in contact with the bottom of the inner wall of the limiting rail groove, so as to provide support and guidance for the movement of the forming module.

[0017] As a further solution of the utility model: the inner wall size of the installation groove is larger than the outer wall size of the vibration table, and the height of the vibration table protruding from the base is larger than the height of the installation groove.

[0018] As a further solution of the utility model: the height of the positioning column is less than the height of the mounting groove, and the height of the positioning hole matches the height of the positioning column;

[0019] The inner wall diameter of the positioning hole matches the outer wall diameter of the positioning column, and the bottom of the positioning hole is in a bell-mouth structure.

[0020] As a further solution of the utility model: the upper pressing die set includes an upper pressing module, a screw rod, and a nut;

[0021] The top of the upper pressure module is attached to the bottom of the first lifting seat, the screw is fixed at the four end corners of the top and penetrates to the top of the first lifting seat, the nut is threadedly connected to the outside of the screw and attached to the top of the first lifting seat, so as to realize the connection and fixation between the upper pressure module and the first lifting seat.

[0022] Compared with the prior art, the beneficial effects of the utility model are:

[0023] By setting up the disassembly and assembly components, the forming module and the second lifting seat can be easily disassembled and assembled. At the same time, the cooperation of the limiting rail groove and the directional guide wheel can facilitate the convenient movement of the forming module and the upper pressing module to the external conveying equipment, and the forming module and the upper pressing module can be easily replaced and transferred. The overall operation is simple and convenient, which can effectively improve the working efficiency of the stamping equipment in producing different types of sludge bricks. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a schematic diagram of the structure of the utility model;

[0025] Figure 2 It is a schematic diagram of the disassembled state of the molding module and the second lifting seat of the utility model;

[0026] Figure 3 It is a schematic diagram of the bottom structure of the forming module of the utility model.

[0027] In the figure: 1. Equipment body; 101. Base; 102. Guide column; 103. Top seat; 104. First hydraulic cylinder; 105. First lifting seat; 106. Second hydraulic cylinder; 107. Second lifting seat; 108. Vibrating table; 2. Upper pressure module; 201. Upper pressure module; 202. Screw; 203. Nut; 3. Forming module; 4. Disassembly and assembly components; 401. Plug-in slot; 402. Mounting slot; 403. Positioning column; 404. Edge flange; 405. Positioning hole; 406. Limit rail slot; 407. Directional guide wheel. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0029] See also Figures 1 to 3In the embodiment of the utility model, a sludge brick stamping device includes an equipment body 1 composed of a base 101, a guide column 102, a top seat 103, a first hydraulic cylinder 104, a first lifting seat 105, a second hydraulic cylinder 106, a second lifting seat 107, and a vibration table 108. The guide column 102 is fixed at the four end corners of the top of the base 101, the top seat 103 is fixed to the top of the guide column 102, the first hydraulic cylinder 104 is installed on the top of the top seat 103, and the output end of the first hydraulic cylinder 104 passes through the bottom of the top seat 103 and is fixedly connected to the first lifting seat 105, and the second hydraulic cylinder 1 06 are symmetrically installed on both sides of the bottom of the top seat 103 and the output end of the second hydraulic cylinder 106 is fixedly connected to the top of the second lifting seat 107. The first lifting seat 105 and the second lifting seat 107 are both slidably sleeved on the outside of the guide column 102 and the second lifting seat 107 is located below the first lifting seat 105. The vibration table 108 is installed on the inner side of the base 101 and protrudes above the base 101. The upper pressing die set 2 is installed at the bottom of the first lifting seat 105, and the forming module 3 is installed on the inner side of the second lifting seat 107. The upper pressing die set 2, the forming module 3, and the vibration table 108 are aligned along the vertical direction;

[0030] The second lifting seat 107, the molding module 3 and the directional guide wheel 407 are provided with a disassembly assembly 4, which is used to realize the convenient disassembly and assembly of the upper pressing die set 2 and the molding module 3;

[0031] The disassembly and assembly component 4 includes a clamping unit and a moving guide unit;

[0032] The clamping unit is used to realize the installation clamping of the molding module 3 and the second lifting seat 107;

[0033] The mobile guide unit is used to realize the convenient movement of the upper pressing die set 2 and the forming module 3, and to realize the separation of the upper pressing die set 2 and the forming module 3 from the second lifting seat 107;

[0034] The card connection unit includes a plug-in slot 401, a mounting slot 402, a positioning column 403, an edge flange 404, and a positioning hole 405;

[0035] The plugging slot 401 is formed at the top of the second lifting seat 107 and passes through one end of the outer wall of the second lifting seat 107. The mounting slot 402 is formed at the bottom of the inner wall of the plugging slot 401 and passes through the bottom of the second lifting seat 107. The positioning column 403 is fixed to the bottom of the inner wall of the plugging slot 401 symmetrically with the center of the mounting slot 402.

[0036] The edge flanges 404 are integrally formed on both sides of the outer wall of the molding module 3, and the positioning holes 405 are symmetrically opened at the bottom of the two edge flanges 404;

[0037] The edge convex edge 404 overlaps the bottom edge of the plug-in slot 401 and the bottom of the molding module 3 is clamped on the inner side of the installation slot 402, and the lower surface of the molding module 3 is flush with the lower surface of the second lifting seat 107;

[0038] The positioning hole 405 is clamped on the outer side of the positioning column 403 to realize the positioning and placement of the molding module 3;

[0039] The clamping unit includes a limiting rail groove 406 and a directional guide wheel 407;

[0040] The limiting rail grooves 406 are symmetrically arranged on both sides of the bottom of the forming module 3. A plurality of directional guide wheels 407 are provided and divided into two groups. The two groups of directional guide wheels 407 are symmetrically rotatably installed on both sides of the vibration table 108 and protrude to the upper surface of the vibration table 108. When the lower surface of the forming module 3 is attached to the upper surface of the vibration table 108, the upper surface of the directional guide wheel 407 is attached to the bottom of the inner wall of the limiting rail groove 406, so as to provide support and guidance for the movement of the forming module 3.

[0041] The upper pressing mold assembly 2 includes an upper pressing module 201, a screw rod 202, and a nut 203;

[0042] The top of the upper pressure module 201 is attached to the bottom of the first lifting seat 105, the screw 202 is fixed at the four end corners of the top of 301 and penetrates to the top of the first lifting seat 105, and the nut 203 is threadedly connected to the outside of the screw 202 and attached to the top of the first lifting seat 105, so as to realize the connection and fixation between the upper pressure module 201 and the first lifting seat 105.

[0043] In this embodiment: it should be supplemented that: when producing sludge bricks, two sets of conveying equipment are arranged at both ends of the equipment body 1, and the conveying belt surface of the conveying equipment is flush with the upper surface of the vibration table 108, and the conveying equipment is used to convey the sludge brick pad to the vibration table 108 and to convey the sludge brick pad containing sludge bricks on the vibration table 108 away (it should be noted that: the bottom of the sludge brick pad is also provided with a limiting rail groove matching the directional guide wheel 407, which is used to realize the linear movement and guidance of the sludge brick pad);

[0044] After the sludge brick pad is conveyed to the vibration table 108, the second hydraulic cylinder 106 is started to make the second lifting seat 107 and the forming module 3 move downward synchronously, and finally the lower surface of the forming module 3 is attached to the upper surface of the sludge brick pad, and then the sludge brick raw material is filled into the forming module 3, and then the first hydraulic cylinder 104 is started to make the first lifting seat 105 and the upper pressing module 201 move downward synchronously, and the bottom protrusion of the upper pressing module 201 is inserted into the forming module 3 to squeeze the raw material, and at the same time, the vibration table 108 is started to compact the raw material inside the forming module 3 to form a sludge brick, and then the second hydraulic cylinder 106 is started to drive the forming module 3 to move upward a short distance, so that the contact surface of the forming module 3 and the formed sludge brick is released from the bonding state, and then the first hydraulic cylinder 104 and the second hydraulic cylinder 106 are started in sequence to reset the forming module 3 and the upper pressing module 201 to a high position, so that a single sludge brick forming is completed, and then this operation can be repeated;

[0045] If you need to replace a different type of mold, the steps are as follows:

[0046] The second hydraulic cylinder 106 and the first hydraulic cylinder 104 are started to move the molding module 3 and the upper pressing module 201 downward as a whole. When the molding module 3 is in contact with the upper surface of the vibration table 108, the second lifting seat 107 is further moved downward to be in contact with the upper surface of the base 101. At this time, the molding module 3 moves upward relative to the second lifting seat 107 under the limiting action of the vibration table 108, and the molding module 3 is separated from the installation groove 402. The lower surface of the molding module 3 is higher than the bottom of the inner wall of the plug-in groove 401, and the positioning hole 405 is separated from the positioning column 403. At this time, the connection between the molding module 3 and the second lifting seat 107 is released;

[0047] Then, the first hydraulic cylinder 104 is controlled to make the upper pressing module 201 fit with the upper surface of the forming module 3, and then the four nuts 203 are loosened and taken out, and then the first hydraulic cylinder 104 is started again to drive the first lifting seat 105 to move upward to separate it from the screw rod 202, and at this time, the connection between the upper pressing module 201 and the first lifting seat 105 is released;

[0048] Afterwards, the upper pressing module 201 and the molding module 3 can be pushed to move along the track of the directional guide wheel 407 as a whole. The directional guide wheel 407 can effectively reduce the friction force when the molding module 3 moves, so that the molding module 3 can be moved to the conveying equipment more easily. At the same time, the conveying equipment is started to drive the molding module 3 and the upper pressing module 201 as a whole to drive the raw material equipment body 1. Then, the molding module 3 and the upper pressing module 201 are lifted off the conveying equipment as a whole through the external lifting equipment, and then the new molding module 3 and the upper pressing module 201 are placed on the conveying equipment. The conveying equipment is reversely started to transport the molding module 3 and the upper pressing module 201 to the vibration table 108, and then the first pressing cylinder 104 is started to make the first lifting seat 105 and the screw 202 be sleeved and the nut 203 is installed. Finally, the first pressing cylinder 104 and the second pressing cylinder 106 are started in sequence to move the first lifting seat 105 and the second lifting seat 107 upward.

[0049] Through the coordination of the above multiple parts, the forming module 3 and the upper pressing module 201 can be conveniently replaced and transferred. The overall operation is simple and convenient, which can effectively improve the working efficiency of the stamping equipment in producing different types of sludge bricks.

[0050] Please refer to Figures 1 to 3 , the inner wall size of the mounting groove 402 is larger than the outer wall size of the vibration table 108 , and the height of the vibration table 108 protruding from the base 101 is larger than the height of the mounting groove 402 ;

[0051] The height of the positioning column 403 is smaller than the height of the mounting groove 402 , and the height of the positioning hole 405 matches the height of the positioning column 403 ;

[0052] The inner wall diameter of the positioning hole 405 matches the outer wall diameter of the positioning post 403 , and the bottom of the positioning hole 405 is in a bell-mouth structure.

[0053] In this embodiment: the mounting groove 402 is larger than the outer wall of the vibration table 108, so that the second lifting seat 107 can pass through the vibration table 108 and continue to move downward, thereby providing space for the disassembly of the molding module 3. The horn-mouth structure of the positioning hole 405 enables the positioning column 403 and the positioning hole 405 to be automatically aligned and plugged, thereby ensuring the stability of the molding module 3 in daily use;

[0054] It should be additionally explained that the bottom of the limiting rail groove 406 also has a bell-mouth structure, which facilitates the docking of the limiting rail groove 406 and the directional guide wheel 407.

[0055] What is described above is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A sludge brick stamping device, comprising a device body (1) consisting of a base (101), a guide column (102), a top seat (103), a first hydraulic cylinder (104), a first lifting seat (105), a second hydraulic cylinder (106), a second lifting seat (107), and a vibration table (108), wherein the guide column (102) is fixed to the top of the base (101) at four end corners, the top seat (103) is fixed to the top of the guide column (102), the first hydraulic cylinder (104) is installed on the top of the top seat (103), and the output end of the first hydraulic cylinder (104) is connected to the first hydraulic cylinder (104). The bottom of the top seat (103) is fixedly connected to the first lifting seat (105), the second hydraulic cylinder (106) is symmetrically installed on both sides of the bottom of the top seat (103), and the output end of the second hydraulic cylinder (106) is fixedly connected to the top of the second lifting seat (107), the first lifting seat (105) and the second lifting seat (107) are both slidably sleeved on the outside of the guide column (102), and the second lifting seat (107) is located below the first lifting seat (105), and the vibration table (108) is installed on the inner side of the base (101) and protrudes above the base (101), characterized in that: An upper pressing die set (2) is installed at the bottom of the first lifting seat (105), a forming module (3) is installed on the inner side of the second lifting seat (107), and the upper pressing die set (2), the forming module (3) and the vibration table (108) are aligned in the vertical direction; Disassembly and assembly components (4) are distributed on the second lifting seat (107), the molding module (3) and the directional guide wheel (407), and the disassembly and assembly components (4) are used to realize convenient disassembly and assembly of the upper pressing die set (2) and the molding module (3); The disassembly and assembly component (4) comprises a clamping unit and a moving guide unit; The clamping unit is used to realize the installation clamping of the molding module (3) and the second lifting seat (107); The movable guide unit is used to realize convenient movement of the upper pressing die set (2) and the forming module (3), and is used to realize separation of the upper pressing die set (2), the forming module (3) and the second lifting seat (107).

2. A sludge brick stamping device according to claim 1, characterized in that: The card connection unit comprises a plug-in slot (401), a mounting slot (402), a positioning column (403), an edge flange (404), and a positioning hole (405); The plug-in slot (401) is provided at the top of the second lifting seat (107) and passes through one end of the outer wall of the second lifting seat (107); the mounting slot (402) is provided at the bottom of the inner wall of the plug-in slot (401) and passes through the bottom of the second lifting seat (107); the positioning column (403) is fixed to the bottom of the inner wall of the plug-in slot (401) symmetrically with respect to the center of the mounting slot (402); The edge convex edges (404) are integrally formed on both sides of the outer wall of the forming module (3), and the positioning holes (405) are symmetrically opened at the bottom of the two edge convex edges (404); The edge flange (404) overlaps the bottom edge of the plug-in slot (401) and the bottom of the molding module (3) is clamped on the inner side of the installation slot (402), and the lower surface of the molding module (3) is flush with the lower surface of the second lifting seat (107); The positioning hole (405) is snap-connected to the outer side of the positioning column (403) to achieve the positioning and placement of the molding module (3).

3. The sludge brick stamping equipment according to claim 1, characterized in that: The clamping unit comprises a limiting rail groove (406) and a directional guide wheel (407); The limiting rail groove (406) is symmetrically arranged on both sides of the bottom of the forming module (3); a plurality of directional guide wheels (407) are provided and divided into two groups; the two groups of directional guide wheels (407) are symmetrically rotatably mounted on both sides of the vibration table (108) and protrude from the upper surface of the vibration table (108); when the lower surface of the forming module (3) is in contact with the upper surface of the vibration table (108), the upper surface of the directional guide wheel (407) is in contact with the bottom of the inner wall of the limiting rail groove (406), thereby providing support and guidance for the movement of the forming module (3).

4. The sludge brick stamping device according to claim 2, characterized in that: The inner wall size of the installation groove (402) is greater than the outer wall size of the vibration table (108), and the height of the vibration table (108) protruding from the base (101) is greater than the height of the installation groove (402).

5. The sludge brick stamping device according to claim 4, characterized in that: The height of the positioning column (403) is smaller than the height of the mounting groove (402), and the height of the positioning hole (405) matches the height of the positioning column (403); The inner wall diameter of the positioning hole (405) matches the outer wall diameter of the positioning column (403), and the bottom of the positioning hole (405) is in a bell-mouth structure.

6. The sludge brick stamping device according to claim 1, characterized in that: The upper pressing mold assembly (2) comprises an upper pressing module (201), a screw rod (202), and a nut (203); The top of the upper pressure module (201) is attached to the bottom of the first lifting seat (105), the screw rod (202) is fixed at the four end corners of the top of (301) and penetrates to the top of the first lifting seat (105), and the nut (203) is threadedly connected to the outside of the screw rod (202) and attached to the top of the first lifting seat (105), so as to realize the connection and fixation between the upper pressure module (201) and the first lifting seat (105).

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