Waste residue treatment device for mixing plant

By designing a mixing station waste slag treatment device including a tank body, a crushing silo and a grinding wheel, the problem of cumbersome waste slag treatment process and insufficient efficiency in the prior art is solved, and efficient grinding and stirring of concrete waste slag is realized, and direct recycling and utilization is achieved. , reducing environmental pollution and resource waste.

CN222360426UActive Publication Date: 2025-01-17XIAMEN MEIYI XINGYE BUILDING MATERIALS CO LTD
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Patent Information

Application Number
CN202421196293.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-29
Publication Date
2025-01-17
Estimated Expiration
2034-05-29

AI Technical Summary

Technical Problem

The waste slag treatment process of existing concrete mixing stations is cumbersome and inefficient, making it difficult to efficiently recycle a large amount of waste slag, resulting in environmental pollution and waste of resources.

Method used

A mixing station waste slag treatment device including tank body, crushing silo, drive motor, driving wheel, belt, driven wheel, grinding wheel, servo motor and mixing blade was designed. The concrete waste slag was treated by grinding, crushing and mixing, and directly recycling and utilization. , simplify the process flow and reduce the separation and precipitation filtration steps of sand and gravel.

Benefits of technology

It realizes simple coarse grinding and efficient mixing of concrete waste slag, and is directly recycled and utilized, reducing environmental pollution, improving resource utilization, and speeding up material emissions through scrapers and vibration motors, ensuring the stability and simplicity of operation of the device. .

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Abstract

The utility model discloses a mixing plant waste residue treatment device, and belongs to the field of waste residue treatment, the mixing plant waste residue treatment device comprises a tank body, the bottom of the tank body is fixedly provided with a discharge port, the outer edge of the discharge port is fixedly provided with a control valve, the outer edge of the discharge port is fixedly provided with a box body, the inner wall of the box body is fixedly provided with a vibration motor, and the vibration motor is fixedly provided with a motor. A sealing cover is fixedly assembled on the top of the tank body, a crushing bin is fixedly assembled on the top of the sealing cover, a driving motor is fixedly assembled on the outer side of the crushing bin through a fixing plate, a driving wheel is fixedly assembled on a power output shaft of the driving motor, and the inner wall of the driving wheel is sleeved with a belt; by arranging the crushing bin, the driving motor, the driving wheel, the belt, the driven wheel and the grinding wheel, concrete waste residues can be directly recycled after being subjected to simple coarse grinding, the processes of sand-stone separation, precipitation filtration, grinding and the like are not needed, operation is simple, then an additive, an admixture and a cementing material are added, a high-performance grouting material is prepared, and environmental pollution is reduced.
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Description

Technical Field

[0001] The present application relates to the technical field of waste residue treatment, and in particular to a waste residue treatment device for a mixing station. Background Art

[0002] With the acceleration of urbanization development year by year, the concrete industry has developed rapidly. As a part of urban construction, concrete mixing stations will produce more wastewater and waste residue in the process of concrete production. In order to reduce sewage discharge, through the rational use of concrete mixing station wastewater and waste residue recycling technology, the residual concrete materials can be effectively recycled to achieve scientific utilization and implement environmental protection policies. Environmental protection management is not only a reflection of corporate social responsibility, but also an important way to promote the sustainable development of the concrete industry. Therefore, the "Key Technology Research on Comprehensive Treatment of Mixing Station Waste Residue" project has been established to effectively develop the comprehensive treatment technology of concrete mixing station wastewater and waste residue. By actively using this treatment technology, it can ensure that the performance of concrete materials is more stable, significantly reduce environmental pollution, and bring economic and environmental benefits.

[0003] The waste residue from concrete mixing plants is mainly composed of cement, hydration products, sand, stone, admixtures, unhydrated cementitious materials and mineral admixtures. The existing waste residue treatment generally achieves waste residue recycling through crushing, filtering, sorting, grinding and other processes. However, this process is cumbersome and has limited recycling efficiency for a large amount of concrete waste residue. Therefore, this application proposes a mixing plant waste residue treatment device to solve the above technical problems. Utility Model Content

[0004] In view of the deficiencies in the prior art, the utility model provides a waste residue treatment device for a mixing station, which overcomes the deficiencies in the prior art and aims to solve the problems in the background technology.

[0005] In order to achieve the above-mentioned objectives, the present application adopts the following technical scheme: a waste residue treatment device for a mixing station, comprising a tank body, a discharge port is fixedly installed at the bottom of the tank body, a control valve is fixedly installed at the outer edge of the discharge port, a box body is fixedly installed at the outer edge of the discharge port, a vibration motor is fixedly installed at the inner wall of the box body, a sealing cover is fixedly installed at the top of the tank body, a crushing bin is fixedly installed at the top of the sealing cover, a driving motor is fixedly installed at the outer side of the crushing bin through a fixed plate, a driving wheel is fixedly installed at the power output shaft of the driving motor, a belt is sleeved on the inner wall of the driving wheel, a driven wheel is sleeved on the inner wall of the belt, a grinding wheel is fixedly connected to the side of the driving wheel away from the driving motor, a servo motor is fixedly installed on the top of the sealing cover, a rotating rod is fixedly installed on the power output shaft of the servo motor, a stirring blade is fixedly installed on the outer edge of the rotating rod, one end of a connecting rod is fixedly connected to the outer edge of the rotating rod, and a scraper is fixedly connected to the other end of the connecting rod.

[0006] As a preferred embodiment, a fixing ring is fixedly mounted on the outer edge of the tank body, and five supporting rods are fixedly mounted on the bottom of the fixing ring in a ring shape.

[0007] By adopting the above technical solution, the device can be stably placed on the ground to ensure that it will not fall over at will during the grinding and mixing of concrete waste slag, thereby ensuring the stability of the device during operation.

[0008] As a preferred embodiment, there are two grinding wheels, and the two grinding wheels are in contact with each other, the grinding wheel on the side away from the driving wheel is fixedly connected to the driven wheel, and the driving wheel and the driven wheel are in the same cross-section.

[0009] By adopting the above technical solution, the concrete waste residue can be placed in the middle position of the two grinding wheels, and the two grinding wheels can grind and crush the waste residue when rotating, and then directly recycle it.

[0010] As a preferred embodiment, the side of the scraper away from the connecting rod is in contact with the inner wall of the tank body, and the number of the stirring blades is four, and the four stirring blades are evenly distributed on the outer edge of the rotating rod.

[0011] By adopting the above technical solution, the rotating rod will drive the scraper to rotate during the concrete mixing process while driving the stirring blade to rotate. The rotation of the scraper will then scrape off the concrete waste adhered to the inner wall of the tank body, ensuring that it will not adhere to the inner wall of the tank body for a long time.

[0012] As a preferred embodiment, a square groove is formed on the top of the sealing cover, and the bottom of the crushing bin is fixedly connected to the inner wall of the square groove.

[0013] By adopting the above technical solution, the concrete waste slag crushed by the two grinding wheels can be discharged to the inner cavity position of the tank body through the square groove.

[0014] As a preferred embodiment, a rotation hole is opened in the middle of the sealing cover, and the inner wall diameter of the rotation hole is matched with the outer edge diameter of the rotation rod, and the rotation rod is rotatably connected to the inner wall position of the rotation hole.

[0015] By adopting the above technical solution, the servo motor will not interfere with the sealing cover when driving the rotating rod to rotate, thereby ensuring the stability of the rotating rod when driving the stirring blade and the scraper to rotate.

[0016] Beneficial effects of this application:

[0017] 1. The waste residue treatment device of a mixing station can directly recycle the concrete waste residue after simple rough grinding by setting a crushing bin, a driving motor, a driving wheel, a belt, a driven wheel and a grinding wheel, without the need for sand and gravel separation, sedimentation filtration, grinding and other processes. The operation is simple, and then admixtures, admixtures and cementitious materials are added to prepare a high-performance grouting material to reduce environmental pollution.

[0018] 2. This kind of waste residue treatment device of a mixing station drives the servo motor to drive the rotating rod and the stirring blades to rotate, thereby stirring the waste residue in the tank body cavity to ensure that the waste residue and the admixture are fully integrated. The rotating rod drives the stirring blades to rotate during the concrete mixing process, and the scraper will rotate together. The rotation of the scraper will scrape off the concrete waste residue attached to the inner wall of the tank body to ensure that it will not stick to the inner wall of the tank body for a long time. At the same time, it can drive the vibration motor to generate vibration force to accelerate the downward discharge speed of the material in the inner cavity of the discharge port. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 A schematic diagram of the three-dimensional structure of this application;

[0020] Figure 2 This is a schematic diagram of the grinding wheel structure of the present application;

[0021] Figure 3 This is a schematic diagram of the tank cross-section structure of this application;

[0022] Figure 4 This is a schematic diagram of the expanded structure of this application.

[0023] Numbers in the figure: 1. tank body; 2. fixing ring; 3. support rod; 4. discharge port; 5. control valve; 6. box body; 7. vibration motor; 8. sealing cover; 9. crushing bin; 10. fixing plate; 11. driving motor; 12. driving wheel; 13. belt; 14. driven wheel; 15. grinding wheel; 16. servo motor; 17. rotating rod; 18. stirring blade; 19. connecting rod; 20. scraper. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all of the embodiments.

[0025] Reference Figure 1-4A waste residue treatment device for a mixing station includes a tank body 1, a discharge port 4 is fixedly installed at the bottom of the tank body 1, a control valve 5 is fixedly installed at the outer edge of the discharge port 4, a box body 6 is fixedly installed at the outer edge of the discharge port 4, a vibration motor 7 is fixedly installed at the inner wall of the box body 6, a sealing cover 8 is fixedly installed at the top of the tank body 1, a crushing bin 9 is fixedly installed at the top of the sealing cover 8, a driving motor 11 is fixedly installed at the outer side of the crushing bin 9 through a fixing plate 10, a driving motor 11 is fixedly installed at the power output shaft of the driving motor 11 with a driving wheel 12, a belt 13 is sleeved on the inner wall of the driving wheel 12, a driven wheel 14 is sleeved on the inner wall of the belt 13, a grinding wheel 15 is fixedly connected to the side of the driving wheel 12 away from the driving motor 11, a servo motor 16 is fixedly installed at the top of the sealing cover 8, a rotating rod 17 is fixedly installed at the power output shaft of the servo motor 16, a stirring blade 18 is fixedly installed at the outer edge of the rotating rod 17, one end of a connecting rod 19 is fixedly connected to the outer edge of the rotating rod 17, and a scraper 20 is fixedly connected to the other end of the connecting rod 19.

[0026] See also Figure 1 A fixing ring 2 is fixedly installed on the outer edge of the tank body 1, and five supporting rods 3 are fixedly installed in a ring shape on the bottom of the fixing ring 2, so that the device can be stably placed on the ground to ensure that it will not fall over at will during the grinding and mixing of concrete waste slag, thereby ensuring the stability of the device during operation.

[0027] See also Figure 2 There are two grinding wheels 15, and the two grinding wheels 15 are in close contact with each other. The grinding wheel 15 on the side away from the driving wheel 12 is fixedly connected to the driven wheel 14. The driving wheel 12 and the driven wheel 14 are in the same cross-section. By making use of the close contact between the two grinding wheels 15, the concrete waste can be placed in the middle position of the two grinding wheels 15. The two grinding wheels 15 can grind and crush the waste when rotating, and then directly recycle it.

[0028] See also Figure 3 and Figure 4 The side of the scraper 20 away from the connecting rod 19 is in contact with the inner wall of the tank body 1. There are four stirring blades 18, and the four stirring blades 18 are evenly distributed on the outer edge of the rotating rod 17, so that the rotating rod 17 drives the stirring blades 18 to rotate during the concrete mixing process, and the scraper 20 rotates to scrape off the concrete waste slag attached to the inner wall of the tank body 1, ensuring that it will not adhere to the inner wall of the tank body 1 for a long time.

[0029] See also Figure 2 and Figure 3 A square groove is provided on the top of the sealing cover 8, and the bottom of the crushing bin 9 is fixedly connected to the inner wall of the square groove, so that the concrete waste slag crushed by the two grinding wheels 15 can be discharged to the inner cavity of the tank body 1 through the square groove.

[0030] See also Figure 3 A rotating hole is opened in the middle position of the sealing cover 8, and the inner wall diameter of the rotating hole is adapted to the outer edge diameter of the rotating rod 17. The rotating rod 17 is rotatably connected to the inner wall position of the rotating hole, so that the servo motor 16 will not interfere with the sealing cover 8 during the process of driving the rotating rod 17 to rotate, thereby ensuring the stability of the rotating rod 17 during the rotation process of driving the stirring blade 18 and the scraper 20.

[0031] Working principle: When using the device, first move the device to the place of use, then drive the driving motor 11 to drive the driving wheel 12 to start rotating, and then use the belt 13 to drive the two grinding wheels 15 to rotate synchronously, then the concrete waste residue can be poured into the middle position of the two grinding wheels 15, and the waste residue is crushed. The crushed concrete waste residue is discharged to the inner cavity of the tank body 1 through the square groove, and then admixtures can be added as part of the cementitious material component, and then water reducing agent, expansion agent, early strength agent, water retention agent and other admixtures are added to compound to obtain a new type of building material, which has good strength, workability, expansion, and at the same time The servo motor 16 can be driven to drive the rotating rod 17 and the stirring blade 18 to rotate, thereby stirring the waste residue in the inner cavity of the tank body 1 to ensure that the waste residue and the admixture are fully integrated. The rotating rod 17 drives the stirring blade 18 to rotate during the concrete mixing process, and the scraper 20 will rotate together. The rotation of the scraper 20 will scrape off the concrete waste residue attached to the inner wall of the tank body 1 to ensure that it will not adhere to the inner wall of the tank body 1 for a long time. Then, the control valve 5 can be opened to discharge the mixture in the inner cavity of the tank body 1 to the outside. At the same time, the vibration motor 7 can be driven to generate vibration force to accelerate the downward discharge speed of the material in the inner cavity of the discharge port 4.

[0032] The above is only a preferred specific implementation manner of the present application, but the protection scope of the present application is not limited thereto. Any technician familiar with the technical field can make equivalent substitutions or changes within the technical scope disclosed in the present application according to the technical solution and utility model concept of the present application, which should be covered by the protection scope of the present application.

Claims

1. A mixing station waste residue treatment device, comprising a tank body (1), characterized in that: The bottom of the tank body (1) is fixedly equipped with a discharge port (4), the outer edge of the discharge port (4) is fixedly equipped with a control valve (5), the outer edge of the discharge port (4) is fixedly equipped with a box body (6), the inner wall of the box body (6) is fixedly equipped with a vibration motor (7), the top of the tank body (1) is fixedly equipped with a sealing cover (8), the top of the sealing cover (8) is fixedly equipped with a crushing bin (9), the outer side of the crushing bin (9) is fixedly equipped with a driving motor (11) through a fixing plate (10), the power output shaft of the driving motor (11) is fixedly equipped with a driving wheel (12), and the driving wheel ( The inner wall of the driving wheel (12) is provided with a belt (13), the inner wall of the belt (13) is provided with a driven wheel (14), the side of the driving wheel (12) away from the driving motor (11) is fixedly connected to a grinding wheel (15), the top of the sealing cover (8) is fixedly equipped with a servo motor (16), the power output shaft of the servo motor (16) is fixedly equipped with a rotating rod (17), the outer edge of the rotating rod (17) is fixedly equipped with a stirring blade (18), the outer edge of the rotating rod (17) is fixedly connected to one end of a connecting rod (19), and the other end of the connecting rod (19) is fixedly connected to a scraper (20).

2. A mixing station waste residue treatment device according to claim 1, characterized in that: A fixing ring (2) is fixedly mounted on the outer edge of the tank body (1), and five supporting rods (3) are fixedly mounted in a ring shape on the bottom of the fixing ring (2).

3. A mixing station waste residue treatment device according to claim 1, characterized in that: The number of the grinding wheels (15) is two, and the two grinding wheels (15) fit in contact with each other. The grinding wheel (15) on the side away from the driving wheel (12) is fixedly connected to the driven wheel (14), and the driving wheel (12) and the driven wheel (14) are in the same cross section.

4. A mixing station waste residue treatment device according to claim 1, characterized in that: The side of the scraper (20) away from the connecting rod (19) is in contact with the inner wall of the tank body (1), and the number of the stirring blades (18) is four, and the four stirring blades (18) are evenly distributed at the outer edge of the rotating rod (17).

5. The mixing station waste residue treatment device according to claim 1, characterized in that: The top of the sealing cover (8) is provided with a square groove, and the bottom of the crushing bin (9) is fixedly connected to the inner wall of the square groove.

6. The mixing station waste residue treatment device according to claim 1, characterized in that: A rotation hole is provided at the middle of the sealing cover (8), and the inner wall diameter of the rotation hole matches the outer edge diameter of the rotation rod (17). The rotation rod (17) is rotationally connected to the inner wall of the rotation hole.