Double-carrier-plate coating reaction bin bearing platform mechanism and coating machine
Through the design of the double-carrier plate covering reaction chamber bearing mechanism, the structure of the covering machine is simplified, the problems of damage and cleaning difficulties during the diaphragm conveying process are solved, production efficiency is improved, and the membrane is ensured through positioning and heating devices Accurate alignment and overlay effect of the film.
Patent Information
- Application Number
- CN202421176332.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-27
- Publication Date
- 2025-01-17
- Estimated Expiration
- 2034-05-27
AI Technical Summary
The existing coating machines have complex equipment structure during the diaphragm conveying and coating process, resulting in diaphragm damage, difficulty in cleaning and inefficient production efficiency.
Using a double-carrier plate covering the reaction chamber bearing mechanism, the diaphragm shearing equipment is cancelled, and the support table, the diaphragm carrier plate and the workbench are designed, and the separated product carrier plate and the diaphragm carrier plate are positioned and covered, combined with The upper and lower swing arm rotation mechanism realizes the movement of the stop plate and simplifies the equipment structure.
The equipment structure is simplified, damage during the shearing and alignment of the diaphragm is avoided, the need for manual cleaning is reduced, and the working efficiency is improved. The accurate alignment and overlay effect of the diaphragm is ensured through the positioning structure and heating device.
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Figure CN222360629U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a coating machine, in particular to a double-carrying plate coating reaction chamber support platform mechanism applied to the coating machine. Background Art
[0002] The laminating machine is used to cover the surface of the workpiece with a film to form a film. The film can be heated and then covered on the product by air pressure difference. When laminating the product, the film is first conveyed to the top of the product and then covered on the product. During the laminating process, the film is first stretched and then clamped to keep the film flat and prevent wrinkles from forming after laminating. The film is conveyed to the laminating station by the conveyor device for laminating.
[0003] When the existing coating machine is conveying the film for coating, the unwinding roller that winds the film rotates and outputs the film. After the film is conveyed to the set length, the film output is stopped and the film is cut by a cutter or a cutting knife. After the cutting is completed, the film that meets the requirements needs to be output to the supporting mechanism of the coating machine through the film conveying mechanism, and the film is moved to the supporting mechanism of the coating station. When the film is moved to the next process by the mechanism of the coating machine conveying the film, it can be transported by a robot or by a conveyor belt.
[0004] Existing coating machines require operations such as shearing and alignment of the membrane, which results in a complex equipment structure. During the operation of the equipment, any problems with the membrane cannot be monitored and operated in real time, causing the overall equipment to be interrupted, and the membrane is difficult to clean, ultimately resulting in low production efficiency.
[0005] Therefore, it is necessary to solve the above technical problems. Summary of the invention
[0006] In view of the above technical problems, the utility model provides a double-carrier coating reaction chamber support platform mechanism and a coating machine, which eliminates the diaphragm shearing equipment, simplifies the alignment structure of the diaphragm, simplifies the structure of the overall equipment, and eliminates the problem of diaphragm damage requiring manual cleaning and equipment operation interruption due to diaphragm damage, thereby improving work efficiency.
[0007] To achieve the above purpose, the technical solution of the utility model is:
[0008] A double-carrier-plate-coated reaction chamber support platform mechanism, comprising a support platform, a stop plate and a workbench;
[0009] The stop plate and the workbench are sequentially arranged on the table surface of the support table;
[0010] The stop plate can move up and down between the workbench and the support table, and a detachable product carrier is placed on the stop plate, and the product carrier has been positioned and fixed before being placed on the stop plate;
[0011] The workbench has a hollow structure that runs through from top to bottom, and a detachable membrane carrier is placed on the workbench, and the membrane has been pasted and fixed on the membrane carrier before being placed on the workbench;
[0012] The stop plate drives the product to move upward through the hollow structure and cover the diaphragm.
[0013] The above-mentioned double-carrier-coated reaction chamber support mechanism directly places the product carrier with the product fixed, and the membrane carrier with the membrane pasted, eliminating the membrane cutting and alignment equipment, and simplifying the equipment structure. The membrane will not be damaged during the cutting and alignment process, does not require manual cleaning, and will not cause the interruption of equipment operation, thereby improving work efficiency.
[0014] In a further optimized solution, the size of the hollow structure matches the shape of the product carrier and positions the product carrier. The hollow structure that matches the shape of the product carrier is conducive to the positioning of the product carrier, and ultimately makes the alignment of the product and the membrane more convenient and accurate.
[0015] In a further optimized solution, a first positioning structure is provided between the workbench and the membrane carrier, and a second positioning structure is provided between the membrane carrier and the product carrier. The first positioning structure and the second positioning structure are conducive to the placement of the product carrier and the membrane carrier, the alignment of the product and the membrane, and prevent the displacement of the product carrier and the membrane carrier during operation.
[0016] In a further optimized solution, the first positioning structure and the second positioning structure are respectively a pin sleeve and a pin shaft that cooperate with each other, a plurality of pin sleeves are provided on the diaphragm carrier, and a plurality of pin shafts are correspondingly provided on the workbench and the product carrier to cooperate with each other. The positioning structure of the pin sleeve and the pin shaft is simple in structure, convenient to manufacture and use, and low in cost.
[0017] A further optimized solution also includes a product ejection structure, which is arranged under the table surface of the support table, and the product ejection structure lifts the product carrier plate above the workbench. The product ejection structure lifts the product carrier plate, and at the same time lifts up the membrane carrier plate and the product covered with the membrane, making it convenient to take them away.
[0018] According to a further optimized solution, the product ejection structure includes a plurality of product ejectors and an ejection cylinder, each of which is connected to an ejection cylinder, and the product ejector passes through the support platform and the stop plate and is located under the product carrier. The ejection cylinder is used to drive the product ejector to lift the product carrier, which has a simple structure and is convenient for manufacturing and use.
[0019] A further optimized solution further includes a product heating structure located above the stop plate and in contact with the bottom of the product carrier plate. The product heating structure heats the product to a certain temperature, which is beneficial to the coating of the film and ensures the effect after coating.
[0020] A further optimized solution further includes a stop plate moving structure, which moves the stop plate up and down. The stop plate moving structure moves the stop plate up and down to facilitate the placement of the product carrier plate and the membrane carrier plate and the completion of the coating action.
[0021] Further optimizing the scheme, the stop plate moving structure includes a moving main shaft, a first upper swing arm, a second upper swing arm, a first lower swing arm, a second lower swing arm, an upper horizontal axis, a middle horizontal axis, a first lower horizontal axis, a second lower horizontal axis, a first support seat, a second support seat and a stop plate motor drive device;
[0022] The movable main shaft is vertically arranged, one end of which is fixed with the stop plate, and the other end is penetrated by the upper horizontal shaft, and the two ends of the upper horizontal shaft are rotatably connected with the first upper swing arm and the second upper swing arm;
[0023] The middle horizontal axis passes through and rotatably connects the first upper swing arm and the second upper swing arm, and two ends of the middle horizontal axis are outwardly fixedly connected to the first lower swing arm and the second lower swing arm;
[0024] The first lower horizontal shaft is rotatably connected to the first support seat, one end of which is fixedly connected to the first lower swing arm, and the other end of which is connected to the stop plate motor drive device;
[0025] One end of the second lower horizontal shaft is rotatably connected to the second support seat, and the other end is fixedly connected to the second lower swing arm;
[0026] The first support seat and the second support seat are arranged on the mobile support frame;
[0027] The stop plate motor drive device rotates, driving the first lower swing arm, the second lower swing arm, the first upper swing arm and the second upper swing arm to rotate, driving the movable main shaft to move up and down; when the movable main shaft moves upward until the axes of the upper horizontal axis, the middle horizontal axis, the first lower horizontal axis and the second lower horizontal axis are in the same vertical plane, the stop plate is sealed and fitted against the workbench.
[0028] An upper and lower swing arm rotating mechanism is adopted to realize the up and down movement of the stop plate. The manufacturing cost of the mechanism is low and the volume is small. When the stop plate is sealed with the workbench, the axes of the upper horizontal axis, the middle horizontal axis, the first lower horizontal axis and the second lower horizontal axis are in the same vertical plane, realizing a mechanical self-locking structure, thereby ensuring the stability of the stop plate and the workbench seal and the reliability of the mechanism.
[0029] A coating machine comprises any of the above-mentioned double-carrier coating reaction chamber support platforms.
[0030] Compared with the prior art, the utility model has the following technical advantages:
[0031] 1. The double-carrier-coated reaction chamber support mechanism directly places the product carrier with the product fixed, and the membrane carrier with the membrane pasted, eliminating the membrane shearing and alignment equipment, and simplifying the equipment structure. The membrane will not be damaged during shearing and alignment, no manual cleaning is required, and the equipment will not be interrupted, which improves work efficiency;
[0032] 2. The double-carrier-coated reaction chamber support mechanism facilitates the placement of the product carrier and the membrane carrier, the alignment of the product and the membrane, and prevents the displacement of the product carrier and the membrane carrier during operation through the first positioning structure and the second positioning structure;
[0033] 3. The double-carrier coated reaction chamber support mechanism lifts up the product carrier through the product ejection structure, and at the same time lifts up the membrane carrier and the product coated with the membrane, making it convenient to take them away.
[0034] 4. The double-carrier plate-coated reaction chamber support platform mechanism adopts an upper and lower swing arm rotation mechanism to realize the up and down movement of the stop plate. The mechanism has low manufacturing cost and small size. When the stop plate is sealed with the workbench, the axes of all horizontal axes are in the same vertical plane, realizing the self-locking of the mechanical structure, ensuring the stability of the stop plate and the workbench seal and the reliability of the mechanism. BRIEF DESCRIPTION OF THE DRAWINGS
[0035] Figure 1 It is a three-dimensional diagram of an embodiment of a double-carrier-plate-covered reaction chamber support mechanism of the utility model;
[0036] Figure 2 yes Figure 1 A three-dimensional picture of the product carrier being lifted up;
[0037] Figure 3 yes Figure 2 A three-dimensional view of the middle membrane carrier plate;
[0038] Figure 4 yes Figure 2 Exploded diagram of
[0039] Figure 5 yes Figure 1 A three-dimensional diagram of the stop plate moving structure.
[0040] In the figure: support table 1, stop plate 2, workbench 3, hollow structure 3a, concave structure 3b, product carrier 4, grabbing hole 4a, diaphragm carrier 5, pin sleeve 5a, pin shaft 5b, first positioning structure 6, second positioning structure 7, product heating structure 8, heating plate 8a, insulation plate 8b, product ejection structure 9, product ejector 9a, ejection cylinder 9b, stop plate moving structure 10, moving spindle 10a, first upper swing arm 10b, second upper swing arm 10c, first lower swing arm 10d, second lower swing arm 10e, upper horizontal axis 10f, middle horizontal axis 10g, first lower horizontal axis 10h, second lower horizontal axis 10i, first support seat 10j, second support seat 10k, stop plate motor drive device 10l. DETAILED DESCRIPTION
[0041] The present invention will be further described in detail below with reference to the embodiments in the accompanying drawings.
[0042] like Figures 1 to 5 As shown, a specific embodiment of the double-carrier-coated reaction chamber support mechanism of the utility model.
[0043] like Figure 1 As shown, the double-carrier-coated reaction chamber support platform mechanism of this embodiment includes a support platform 1, a stop plate 2 and a workbench 3; the stop plate 2 and the workbench 3 are sequentially arranged on the surface of the support platform 1 upward.
[0044] like Figure 1 and Figure 2 As shown, the stop plate 2 can move up and down between the workbench 3 and the support table 1, and a detachable product carrier plate 4 is placed on the stop plate 2. Before the product carrier plate 4 is placed on the stop plate 2, the product has been positioned and fixed by a product fixture.
[0045] like Figure 1 and Figure 4 As shown, the workbench 3 has a hollow structure 3a that runs through from top to bottom, and a detachable film carrier 5 is placed on the workbench 3. The film carrier 5 has been pasted and fixed before being placed on the workbench 3. The stop plate 2 drives the product to move upward through the hollow structure 3a and cover the film.
[0046] like Figure 1 and Figure 4 As shown, the workbench 3 has a concave structure 3b, the membrane carrier 5 is located in the concave structure 3b, and the membrane carrier 5 and the product carrier 4 are symmetrically provided with gripping holes 4a for robot gripping on both sides.
[0047] The double-carrier-coated reaction chamber support mechanism directly places the product carrier with the product fixed and the membrane carrier with the membrane pasted, eliminating the membrane cutting and alignment equipment, and simplifying the equipment structure. The membrane will not be damaged during the cutting and alignment process, does not require manual cleaning, and will not cause the equipment to be interrupted, thereby improving work efficiency.
[0048] like Figure 4 As shown, the size of the hollow structure 3a matches the shape of the product carrier 4 and positions the product carrier 4. The hollow structure matching the shape of the product carrier is conducive to the positioning of the product carrier, and ultimately makes the alignment of the product and the membrane more convenient and accurate.
[0049] like Figure 4 As shown, a first positioning structure 6 is provided between the workbench 3 and the film carrier 5, and a second positioning structure 7 is provided between the film carrier 5 and the product carrier 4. The first positioning structure 6 and the second positioning structure 7 are conducive to the placement of the product carrier 4 and the film carrier 5, the alignment of the product and the film, and prevent the displacement of the product carrier 4 and the film carrier 5 during the working process.
[0050] like Figure 3 and Figure 4 As shown, the first positioning structure 6 and the second positioning structure 7 are respectively a pin sleeve 5a and a pin shaft 5b that cooperate with each other, six pin sleeves 5a are arranged on the diaphragm carrier 5, four pin shafts 5b are arranged correspondingly on the workbench 3, and two pin shafts 5b are arranged correspondingly on the product carrier 4, and the six pin shafts 5b cooperate with the six pin sleeves 5a. The positioning structure of the pin sleeve and the pin shaft has a simple structure, is easy to manufacture and use, and has low cost.
[0051] like Figure 2 As shown, the double carrier plate coated reaction chamber support platform mechanism also includes a product ejection structure 9, which is arranged under the table surface of the support platform 1. The product ejection structure 9 lifts the product carrier plate 4 above the workbench 3. The product ejection structure lifts the product carrier plate, and at the same time lifts the membrane carrier plate and the product coated with the membrane, making it convenient to take them away.
[0052] like Figure 2 As shown, the product ejection structure 9 includes four product ejector pins 9a and four ejector cylinders 9b, each product ejector pin 9a is connected to an ejector cylinder 9b, and the product ejector pin 9a passes through the support platform 1 and the stop plate 2 and is located under the product carrier plate 4. The ejector cylinder is used to drive the product ejector pin to lift the product carrier plate, which has a simple structure and is convenient for manufacturing and use.
[0053] like Figure 4As shown, the dual-carrier coating reaction chamber support platform mechanism also includes a product heating structure 8, which is located above the stop plate 2 and contacts the bottom of the product carrier 4. The product heating structure 8 includes a heating plate 8a and a heat insulation plate 8b, wherein the heating plate 8a is located at the lower part of the product carrier 4, and the heat insulation plate 8b is located at the lower part of the heating plate 8a and the upper part of the stop plate 2. The product heating structure heats the product to a certain temperature, which is beneficial to the coating of the film and ensures the effect after coating.
[0054] like Figure 1 and Figure 5 As shown, the dual-carrier coating reaction chamber support mechanism also includes a stop plate moving structure 10, which moves the stop plate 2 up and down. The stop plate moving structure moves the stop plate up and down to facilitate the placement of the product carrier and the membrane carrier and the completion of the coating action.
[0055] like Figure 5 As shown, the stop plate moving structure 10 includes a moving main shaft 10a, a first upper swing arm 10b, a second upper swing arm 10c, a first lower swing arm 10d, a second lower swing arm 10e, an upper horizontal axis 10f, a middle horizontal axis 10g, a first lower horizontal axis 10h, a second lower horizontal axis 10i, a first support seat 10j, a second support seat 10k and a stop plate motor drive device 10l.
[0056] like Figure 5 As shown, the movable main shaft 10a is vertically arranged, one end of which is fixed with the stop plate 2, and the other end is penetrated by the upper horizontal shaft 10f, and the two ends of the upper horizontal shaft 10f are rotatably connected to the first upper swing arm 10b and the second upper swing arm 10c.
[0057] like Figure 5 As shown, the middle horizontal axis 10g penetrates and rotatably connects the first upper swing arm 10b and the second upper swing arm 10c, and the two ends of the middle horizontal axis 10g are fixedly connected to the first lower swing arm 10d and the second lower swing arm 10e outwardly.
[0058] like Figure 5 As shown, the first lower horizontal shaft 10h is rotatably connected to the first support seat 10j, one end of which is fixedly connected to the first lower swing arm 10d, and the other end of which is connected to the stop plate motor driving device 101.
[0059] like Figure 5 As shown, one end of the second lower horizontal shaft is rotatably connected to the second support seat 10k, and the other end is fixedly connected to the second lower swing arm 10e.
[0060] like Figure 5 As shown, the first support seat 10j and the second support seat 10k are arranged on the movable support frame.
[0061] like Figure 1 and Figure 5As shown, the stop plate motor drive device 101 transmits power through a gear set composed of a motor, a reducer and three gears. The motor rotates, driving the first lower swing arm 10d, the second lower swing arm 10e, the first upper swing arm 10b and the second upper swing arm 10c to rotate, driving the movable main shaft 10a to move up and down; when the movable main shaft 10a moves upward until the axes of the upper horizontal axis 10f, the middle horizontal axis 10g, the first lower horizontal axis 10h and the second lower horizontal axis 10i are in the same vertical plane, the stop plate 2 is sealed and fitted to the workbench 3.
[0062] An upper and lower swing arm rotating mechanism is adopted to realize the up and down movement of the stop plate. The manufacturing cost of the mechanism is low and the volume is small. When the stop plate is sealed with the workbench, the axes of the upper horizontal axis, the middle horizontal axis, the first lower horizontal axis and the second lower horizontal axis are in the same vertical plane, realizing a mechanical self-locking structure, thereby ensuring the stability of the stop plate and the workbench seal and the reliability of the mechanism.
[0063] The utility model also discloses a coating machine, which comprises the above-mentioned double-carrying plate coating reaction chamber support platform mechanism.
[0064] The dual-carrier coating reaction chamber support mechanism and coating machine directly place the product carrier with fixed products and the membrane carrier with the membrane pasted, eliminating the membrane cutting and alignment equipment, and simplifying the equipment structure. The membrane will not be damaged during the cutting and alignment process, no manual cleaning is required, and the equipment will not be interrupted, which improves work efficiency.
[0065] In summary, the utility model is as described in the specification and the illustrations, and actual samples are made and tested for multiple times. From the test results, it is proved that the utility model can achieve the expected purpose and its practicality is beyond doubt. The above embodiments are only used to facilitate the description of the content of the utility model, and are not formally limited to it; any equivalent embodiment made by partial changes or modifications made by anyone with common knowledge in the technical field of the utility model without departing from the scope of the technical features and similar features of the utility model, using the technical content disclosed by the utility model, belongs to the protection scope of the utility model.
Claims
1. A double-carrier-coated reaction chamber support mechanism, characterized in that: It comprises a support platform (1), a stop plate (2) and a workbench (3); The stop plate (2) and the workbench (3) are sequentially arranged upward on the table surface of the support table (1); The stop plate (2) can move up and down between the workbench (3) and the support platform (1); a detachable product carrier plate (4) is placed on the stop plate (2); the product carrier plate (4) is placed on the stop plate (2) and the product has been positioned and fixed before it is placed on the stop plate (2); The workbench (3) has a hollow structure (3a) that runs through from top to bottom, and a detachable membrane carrier (5) is placed on the workbench (3). The membrane carrier (5) has been glued and fixed before being placed on the workbench (3); The stop plate (2) drives the product to move upward, pass through the hollow structure (3a) and cover the diaphragm.
2. The double-carrier-coated reaction chamber support platform mechanism according to claim 1 is characterized in that: The size of the hollow structure (3a) is adapted to the shape of the product carrier plate (4) and positions the product carrier plate (4).
3. The double-carrier-coated reaction chamber support platform mechanism according to claim 1 is characterized in that: A first positioning structure (6) is provided between the workbench (3) and the membrane carrier plate (5), and a second positioning structure (7) is provided between the membrane carrier plate (5) and the product carrier plate (4).
4. The double-carrier-coated reaction chamber support platform mechanism according to claim 3 is characterized in that: The first positioning structure (6) and the second positioning structure (7) are respectively a pin sleeve (5a) and a pin shaft (5b) that cooperate with each other; a plurality of pin sleeves (5a) are provided on the diaphragm carrier (5); and a plurality of pin shafts (5b) are correspondingly provided on the workbench (3) and the product carrier (4) to cooperate with each other.
5. The double-carrier-coated reaction chamber support platform mechanism according to claim 1 is characterized in that: It also comprises a product ejection structure (9), wherein the product ejection structure (9) is arranged below the table surface of the support table (1), and the product ejection structure (9) lifts the product carrier plate (4) above the workbench (3).
6. The double-carrier-coated reaction chamber support platform mechanism according to claim 5 is characterized in that: The product ejection structure (9) comprises a plurality of product ejector pins (9a) and an ejection cylinder (9b), each of the product ejector pins (9a) being connected to an ejection cylinder (9b), and the product ejector pin (9a) passing through the support platform (1) and the stop plate (2) and being located below the product carrier plate (4).
7. The double-carrier-coated reaction chamber support platform mechanism according to claim 1 is characterized in that: It also includes a product heating structure (8) which is located above the stop plate (2) and in contact with the bottom of the product carrier plate (4).
8. The double-carrier-coated reaction chamber support platform mechanism according to claim 1 is characterized in that: It also comprises a stop plate moving structure (10), wherein the stop plate moving structure (10) moves the stop plate (2) up and down.
9. The double-carrier-coated reaction chamber support platform mechanism according to claim 8, characterized in that: The stop plate moving structure (10) comprises a moving main shaft (10a), a first upper swing arm (10b), a second upper swing arm (10c), a first lower swing arm (10d), a second lower swing arm (10e), an upper horizontal axis (10f), a middle horizontal axis (10g), a first lower horizontal axis (10h), a second lower horizontal axis (10i), a first support seat (10j), a second support seat (10k) and a stop plate motor driving device (10l); The movable main shaft (10a) is arranged vertically, one end of which fixes the stop plate (2), and the other end is penetrated by the upper horizontal shaft (10f), and the two ends of the upper horizontal shaft (10f) are rotatably connected to the first upper swing arm (10b) and the second upper swing arm (10c); The middle horizontal axis (10g) passes through and rotatably connects the first upper swing arm (10b) and the second upper swing arm (10c), and two ends of the middle horizontal axis (10g) are fixedly connected outwardly to the first lower swing arm (10d) and the second lower swing arm (10e); The first lower horizontal shaft (10h) is rotatably connected to the first support seat (10j), one end of which is fixedly connected to the first lower swing arm (10d), and the other end of which is connected to the stop plate motor drive device (10l); One end of the second lower horizontal shaft (10i) is rotatably connected to the second support seat (10k), and the other end is fixedly connected to the second lower swing arm (10e); The first support seat (10j) and the second support seat (10k) are arranged on the movable support frame; The stop plate motor drive device (101) rotates, driving the first lower swing arm (10d), the second lower swing arm (10e), the first upper swing arm (10b) and the second upper swing arm (10c) to rotate, driving the movable main shaft (10a) to move up and down; when the movable main shaft (10a) moves upward until the axes of the upper horizontal axis (10f), the middle horizontal axis (10g), the first lower horizontal axis (10h) and the second lower horizontal axis (10i) are in the same vertical plane, the stop plate (2) and the workbench (3) are sealed and fitted.
10. A coating machine, characterized in that: It comprises the double-carrier-coated reaction chamber support platform mechanism described in any one of claims 1 to 9.
Citation Information
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