Cooling device with adjusting function
By combining temperature sensors, temperature controllers and air coolers in the cooling device, and using cooling water tanks and nozzles to flush and remove dirt, the temperature gap problem caused by water cooling of fasteners and surface dirt cleaning problems are solved, achieving more stable and Efficient cooling and cleaning effects.
Patent Information
- Application Number
- CN202421047117.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-14
- Publication Date
- 2025-01-17
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
After the fastener processing, the water cooling method of existing cooling devices leads to excessive temperature gap, resulting in uneven residual stress and tissue inside the fastener, affecting strength and deformation; and it is impossible to effectively clean surface dirt, affecting the use effect.
Cooling device including temperature sensor, temperature controller and air cooler is adopted to prevent the cooling speed from being too fast by pre-cooling the cold air, and remove surface debris and dirt by spraying water in the cooling water tank and nozzle, combining the conveyor belt and sewage tank to achieve dirt Efficiently cleared.
Prevent internal stress and uneven tissue of the fastener, extend service life, improve production efficiency and cost-effectiveness, ensure the surface of the fastener is clean, and reduce subsequent cleaning steps.
Smart Images
Figure CN222364278U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of fastener production and processing, in particular to a cooling device with an adjustment function. Background Art
[0002] Fastener processing refers to the manufacturing and processing of various fasteners such as bolts, nuts, screws, etc. These fasteners are usually used to connect and fix different components. Cooling devices are required when performing fastener processing. In the prior art, cooling devices used in fastener processing include cooling devices such as air coolers.
[0003] Existing cooling devices use water cooling to cool fasteners. However, when a fastener that has just been processed suddenly encounters water, the temperature difference may be too large. The cooling speed is too fast, which may cause residual stress and uneven structure inside the fastener, resulting in reduced strength, deformation or cracks in the fastener and other quality problems, affecting the normal use of the workpiece. When the existing cooling device uses water to cool the fastener, since the fastener has just been processed and there is a large amount of debris and dust on the surface, the water-cooling medium of the existing cooling device cannot directly contact the surface of the fastener. When there is dirt or sediment on the surface of the fastener, the dirt on the surface of the fastener cannot be effectively cleaned, and the dirt remaining on the surface of the fastener will affect the use effect of the fastener. Utility Model Content
[0004] The purpose of the utility model is to solve the problem that the existing cooling device in the prior art uses water cooling to cool the fasteners, but the fasteners that have just been processed may suddenly encounter water due to the large temperature difference, and the cooling speed is too fast, which will lead to residual stress and uneven structure inside the fasteners, resulting in reduced strength, deformation or cracks in the fasteners and other quality problems, affecting the normal use of the workpiece. When the existing cooling device uses water cooling to cool the fasteners, since the fasteners have just been processed and there are a lot of debris and dust on the surface, the water-cooling medium of the existing cooling device cannot directly contact the surface of the fasteners. When there is dirt or sediment on the surface of the fasteners, the dirt on the surface of the fasteners cannot be effectively cleaned, and the dirt remaining on the surface of the fasteners will affect the use effect of the fasteners. A cooling device with an adjustment function is proposed.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A cooling device with an adjustment function comprises a support column, a conveyor belt is installed on the top of the support column, a motor is installed on one side of the conveyor belt, a sewage tank is installed below the conveyor belt, a cooling water tank is installed on one side of the top of the conveyor belt, a nozzle is installed on the bottom of the inner wall of the cooling water tank, a cooling hood is installed on one side of the cooling water tank, an air cooler is embedded on the top of the inner wall of the cooling hood, a temperature sensor is installed on one side of the inner wall of the cooling hood, and a temperature controller is installed on one side of the outer wall of the cooling hood.
[0007] Preferably, the conveyor belt is vertically arranged on the top of the support column, the conveyor belt is electrically connected to the motor, and mounting plates are respectively arranged on the left and right sides of the conveyor belt.
[0008] Preferably, the sewage tank is in the shape of a rectangular parallelepiped, and is fixedly connected to one side of the support column. The length of the sewage tank matches the length of the support column, and the size of the sewage tank matches the size of the conveyor belt.
[0009] Preferably, the cooling water tank is vertically arranged on the top of the conveyor belt, the number of nozzles is several, the size specifications of the several nozzles are consistent, the several nozzles are respectively vertically arranged on the top of the inner wall of the cooling water tank, and the several nozzles are evenly distributed on the top of the inner wall of the cooling water tank.
[0010] Preferably, there are two cooling covers, the two cooling covers have the same size specifications, the two cooling covers are respectively located on the left and right sides of the cooling water tank, the sizes of the side openings of the two cooling covers match the sizes of the side openings of the cooling water tank, and the cooling covers are vertically arranged on one side of the cooling water tank.
[0011] Preferably, an installation opening is opened on the top of the cooling hood, and the air cooler is fixedly installed on the installation opening. There are two air coolers, and the two air coolers have the same size specifications. The two air coolers are respectively located on the tops of the two cooling hoods. The temperature sensor is vertically arranged on one side of the inner wall of the cooling hood. There are two temperature sensors, and there are two temperature controllers. The two temperature controllers have the same size specifications, and the two temperature controllers are respectively located on one side of the outer wall of the two cooling hoods.
[0012] The utility model has the following beneficial effects:
[0013] 1. The utility model cooperates with a temperature sensor, a temperature controller and an air cooler. When cooling a fastener, the temperature sensor detects the temperature of the fastener, transmits the temperature signal to the temperature controller, and adjusts and controls the temperature of the air cooler through the temperature controller. Before the fastener passes through the cooling water tank, the outer wall of the fastener is cooled by cold air, thereby preventing the fastener from cooling too fast when suddenly encountering water, resulting in residual stress and uneven structure inside the fastener, resulting in quality problems such as reduced strength, increased deformation or cracks of the fastener, and adapting to different working conditions and environmental conditions, making it more flexible and universal, and improving production efficiency.
[0014] 2. The utility model cooperates with a cooling water tank, a nozzle and a sewage tank. When cooling the fasteners, water is sprayed through the nozzle to cool the fasteners with cold water and wash away the debris and dust on the surface of the fasteners. The washed debris and dust fall into the sewage tank through the gaps on the conveyor belt, thereby effectively removing dirt and sediments while cooling, keeping the surface of the fasteners clean, avoiding corrosion and wear of the fasteners by debris and dust, extending the service life of the fasteners, reducing subsequent cleaning steps, and improving production efficiency and cost-effectiveness. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic diagram of the overall structure of a cooling device with an adjustment function proposed by the utility model;
[0016] Figure 2 This is a schematic cross-sectional view of a cooling device with an adjustment function proposed by the utility model;
[0017] Figure 3 This is a left-side structural schematic diagram of a cooling device with an adjustment function proposed by the utility model;
[0018] Figure 4 The utility model discloses a conveyor belt structure schematic diagram of a cooling device with an adjustment function.
[0019] In the figure: 1. Support column; 2. Conveyor belt; 3. Motor; 4. Sewage tank; 5. Cooling water tank; 6. Nozzle; 7. Cooling hood; 8. Air cooler; 9. Temperature sensor; 10. Temperature controller. DETAILED DESCRIPTION
[0020] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0021] Reference Figure 1-4A cooling device with an adjustment function comprises a support column 1, a conveyor belt 2 is installed on the top of the support column 1, a motor 3 is installed on one side of the conveyor belt 2, the conveyor belt 2 is vertically arranged on the top of the support column 1, the conveyor belt 2 is electrically connected to the motor 3, mounting plates are respectively arranged on the left and right sides of the conveyor belt 2, a sewage tank 4 is installed under the conveyor belt 2, the sewage tank 4 is in a rectangular shape, the sewage tank 4 is fixedly connected to one side of the support column 1, the length of the sewage tank 4 matches the length of the support column 1, the size of the sewage tank 4 matches the size of the conveyor belt 2, a cooling water tank 5 is installed on one side of the top of the conveyor belt 2, a nozzle 6 is installed on the bottom of the inner wall of the cooling water tank 5, the cooling water tank 5 is vertically arranged on the top of the conveyor belt 2, the number of nozzles 6 is several, and the size specifications of several nozzles 6 are consistent. If A plurality of nozzles 6 are respectively vertically arranged at the top of the inner wall of the cooling water tank 5, and a plurality of nozzles 6 are respectively evenly distributed at the top of the inner wall of the cooling water tank 5. A cooling hood 7 is installed on one side of the cooling water tank 5, and a cold air machine 8 is installed on the top of the inner wall of the cooling hood 7. A temperature sensor 9 is installed on one side of the inner wall of the cooling hood 7, and a temperature controller 10 is installed on one side of the outer wall of the cooling hood 7. There are two cooling hoods 7, and the size specifications of the two cooling hoods 7 are consistent. The two cooling hoods 7 are respectively located on the left and right sides of the cooling water tank 5. The size of the side openings of the two cooling hoods 7 matches the size of the side opening of the cooling water tank 5. The cooling hood 7 is vertically arranged on one side of the cooling water tank 5, and an installation port is opened on the top of the cooling hood 7. The cold air machine 8 is fixedly installed through the installation port. The number of the cold air machine 8 is two The two cooling fans 8 have the same size and specifications. The two cooling fans 8 are respectively located on the top of the two cooling covers 7. The temperature sensor 9 is vertically arranged on one side of the inner wall of the cooling cover 7. There are two temperature sensors 9 and two temperature controllers 10. The temperature sensor 9 is a device for measuring temperature and can convert temperature into an electrical signal or a digital value. The two temperature controllers 10 have the same size and specifications. The temperature controller 10 is a device for measuring and adjusting temperature. The heating or cooling device is controlled according to a predetermined temperature setting value to maintain the temperature within a desired range. The two temperature controllers 10 are respectively located on one side of the outer wall of the two cooling covers 7. The fasteners that need to be cooled are placed on the conveyor belt 2, and the conveyor belt 2 is driven by the motor 3. Through the cooperation of the temperature sensor 9, the temperature controller 10 and the air cooler 8, when the fastener is cooled, the temperature of the fastener is detected by the temperature sensor 9, and the temperature signal is transmitted to the temperature controller 10. The temperature of the air cooler 8 is adjusted and controlled by the temperature controller 10. Before the fastener passes through the cooling water tank 5, the outer wall of the fastener is cooled by cold air, so as to prevent the fastener from cooling too fast when it suddenly meets water, resulting in residual stress and uneven structure inside the fastener, resulting in quality problems such as reduced strength, increased deformation or cracks of the fastener, adapting to different working conditions and environmental conditions, making it more flexible and universal, and improving production efficiency. Through the cooperation of the cooling water tank 5, the nozzle 6 and the sewage tank 4, when the fastener is cooled,The fasteners are cooled by water spraying through the nozzle 6 and the debris and dust on the surface of the fasteners are washed. The washed debris and dust fall into the sewage tank 4 through the gaps on the conveyor belt 2, thereby effectively removing dirt and sediments while cooling, keeping the surface of the fasteners clean, avoiding corrosion and wear of the fasteners by debris and dust, extending the service life of the fasteners, and reducing subsequent cleaning steps, improving production efficiency and cost-effectiveness. The air cooler 8 is a refrigeration industrial air cooler 8, which has three air outlet modes: upper, lower and side outlet, which can facilitate installation requirements in various places; the fuselage adopts high-strength weather-resistant polymer, which is resistant to ultraviolet rays, corrosion, aging and deformation; professionally designed fan blades are adopted, with large air supply volume, low energy consumption, light weight, low noise and wide applicability; high-quality fully enclosed aluminum shell motor 3 is adopted, which has good heat dissipation, high protection level, waterproof and moisture-proof; an automatically controlled water system and an open water distributor are adopted to make the water flow uniform and smooth; a high-efficiency evaporation filter is adopted, which has large evaporation volume, good cooling effect and easy cleaning.
[0022] The use method and advantages of the utility model: When the cooling device with adjustment function is used, the working process is as follows:
[0023] like Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, when using the device, firstly, the electrical equipment in the device is connected to an external power supply, the device is placed at a designated working position, the fasteners to be cooled are placed on the conveyor belt 2, the conveyor belt 2 is driven to operate by the motor 3, and the temperature sensor 9, the temperature controller 10 and the air cooler 8 cooperate to detect the temperature of the fasteners when cooling the fasteners, and transmit the temperature signal to the temperature controller 10, and the temperature of the air cooler 8 is adjusted and controlled by the temperature controller 10. Before the fasteners pass through the cooling water tank 5, the outer wall of the fasteners is cooled by cold air, so as to prevent the fasteners from cooling too fast when suddenly encountering water, resulting in residual stress and uneven structure inside the fasteners. The problem of fastener strength reduction, deformation increase or cracks and other quality problems, adapting to different working conditions and environmental conditions, making it more flexible and universal, improving production efficiency, through the cooling water tank 5, the nozzle 6 and the sewage tank 4 cooperate, when cooling the fastener, the nozzle 6 sprays water to cool the fastener and wash the debris and dust on the surface of the fastener, and the washed debris and dust fall into the sewage tank 4 through the gap on the conveyor belt 2, thereby effectively removing dirt and sediment while cooling, keeping the surface of the fastener clean, avoiding corrosion and wear of the fastener by debris and dust, extending the service life of the fastener, and reducing the subsequent cleaning steps, improving production efficiency and cost-effectiveness.
[0024] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A cooling device with an adjustment function, comprising a support column (1), characterized in that: A conveyor belt (2) is installed on the top of the support column (1), a motor (3) is installed on one side of the conveyor belt (2), a sewage tank (4) is installed below the conveyor belt (2), a cooling water tank (5) is installed on one side of the top of the conveyor belt (2), a nozzle (6) is installed at the bottom of the inner wall of the cooling water tank (5), a cooling hood (7) is installed on one side of the cooling water tank (5), a cooling fan (8) is embedded and installed on the top of the inner wall of the cooling hood (7), a temperature sensor (9) is installed on one side of the inner wall of the cooling hood (7), and a temperature controller (10) is installed on one side of the outer wall of the cooling hood (7).
2. A cooling device with regulating function according to claim 1, characterized in that: The conveyor belt (2) is vertically arranged on the top of the support column (1), the conveyor belt (2) is electrically connected to the motor (3), and mounting plates are respectively arranged on the left and right sides of the conveyor belt (2).
3. A cooling device with regulating function according to claim 1, characterized in that: The sewage tank (4) is in the shape of a rectangular parallelepiped and is fixedly connected to one side of the support column (1). The length of the sewage tank (4) matches the length of the support column (1), and the size of the sewage tank (4) matches the size of the conveyor belt (2).
4. A cooling device with regulating function according to claim 1, characterized in that: The cooling water tank (5) is vertically arranged on the top of the conveyor belt (2); the number of the nozzles (6) is several, the size specifications of the several nozzles (6) are consistent, the several nozzles (6) are respectively vertically arranged on the top of the inner wall of the cooling water tank (5), and the several nozzles (6) are respectively evenly distributed on the top of the inner wall of the cooling water tank (5).
5. The cooling device with regulating function according to claim 1, characterized in that: The number of the cooling covers (7) is two, and the size specifications of the two cooling covers (7) are consistent. The two cooling covers (7) are respectively located on the left and right sides of the cooling water tank (5). The size of the side openings of the two cooling covers (7) matches the size of the side opening of the cooling water tank (5). The cooling cover (7) is vertically arranged on one side of the cooling water tank (5).
6. The cooling device with regulating function according to claim 1, characterized in that: The cooling cover (7) is provided with an installation opening at the top, and the air cooler (8) is fixedly installed through the installation opening. The number of the air coolers (8) is two, and the size specifications of the two air coolers (8) are consistent. The two air coolers (8) are respectively located at the tops of the two cooling covers (7). The temperature sensor (9) is vertically arranged on one side of the inner wall of the cooling cover (7). The number of the temperature sensors (9) is two. The number of the temperature controllers (10) is two, and the size specifications of the two temperature controllers (10) are consistent. The two temperature controllers (10) are respectively located on one side of the outer wall of the two cooling covers (7).