Water pump coil winding mounting structure
By using additional molded pin and U-shaped groove fixing methods in the water pump coil winding installation structure, the welding failure problem caused by flexibility in the prior art is solved, the structural stability is improved and the production difficulty is reduced.
Patent Information
- Application Number
- CN202421209740.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-30
- Publication Date
- 2025-01-17
- Estimated Expiration
- 2034-05-30
AI Technical Summary
The existing water pump coil windings fail due to flexibility during installation, and the welding is difficult.
A mounting structure including a support frame, a magnetic core, a coil winding and a printed circuit board is designed. The magnetic core is additionally formed and the pin needle is connected. After the coil winding is wound, the lead end is wound outside the pin needle. Fixed in the U-shaped slot of the printed circuit board.
It improves the stability of the structure, reduces the difficulty of production, and avoids welding failure problems caused by flexibility.
Smart Images

Figure CN222365468U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of water pumps, in particular to a water pump coil winding installation structure. Background Art
[0002] In the structure of a water pump, the coil winding is one of the essential and important structures. The coil winding on the existing water pump is usually wound around the outside of the magnetic core during installation. The lead-out terminal formed by the coil winding after winding is usually directly welded and fixed on the printed circuit board in the prior art. This structure may cause welding failure due to the flexibility of the coil winding itself, and the welding is difficult. Therefore, we have re-proposed an installation structure for the coil winding used in the water pump. Utility Model Content
[0003] In view of the deficiencies in the prior art, the utility model provides a water pump coil winding installation structure, which solves the problems raised by the above-mentioned background technology.
[0004] To achieve the above objectives, the utility model is implemented through the following technical solutions: a water pump coil winding installation structure, comprising:
[0005] Support frame;
[0006] A magnetic core body, wherein the magnetic core body is sleeved on the outside of the supporting frame, the bottom of the magnetic core body is connected to an extension part, and the bottom end of the extension part is connected to a pin needle;
[0007] A coil winding, wherein the coil winding is wound around the outside of the magnetic core, and the lead end of the magnetic core is wound around the outside of the pin needle;
[0008] A printed circuit board is located below the magnetic core body, and the bottom end of the pin needle is fixed on the surface of the printed circuit board.
[0009] Furthermore, the magnetic core body is a "U"-shaped structure.
[0010] Furthermore, a reserved hole is formed through the interior of the magnetic core body, and two ends of the support frame pass through the interior of the reserved hole.
[0011] Furthermore, a circle around the surface of the magnetic core body is arranged as a winding portion, and the coil winding is arranged outside the winding portion.
[0012] Furthermore, the winding portion is a structure with protrusions on both sides and a depression in the middle.
[0013] Furthermore, the extension portion and the magnetic core body are made of the same material, and the pin needle is made of a conductive material.
[0014] Furthermore, a U-shaped groove is reserved on the printed circuit board, and the pin is fixed in the U-shaped groove.
[0015] Compared with the above-mentioned background technology, the water pump coil winding installation structure provided in the present application includes a supporting frame, two groups of magnetic core bodies, coil windings and a printed circuit board. When designing the magnetic core body, an additional group of pin needle structures are added. After the coil winding is wound around the outside of the magnetic core body, its lead end is first wound around the outside of the pin needle, and then the pin needle is welded and fixed to the corresponding area of the printed circuit board.
[0016] The utility model provides a water pump coil winding installation structure. Compared with the prior art, it has the following beneficial effects:
[0017] The water pump coil winding installation structure improves the magnetic core structure of the carrier wound by the existing water pump coil winding. When manufacturing the magnetic core, an additional extension part is integrally formed on the magnetic core, and a pin needle is connected to the extension part. After the coil winding is wound on the surface of the magnetic core, the lead end of the coil winding needs to be wound on the outside of the pin needle, and then the pin needle is welded to the circuit board, instead of directly welding the lead end to the circuit board as in the prior art. The advantage of this structure is that there is no need to consider the problem of welding failure caused by the flexibility of the coil winding itself. Not only can the stability of the structure be further improved, but the manufacturing difficulty is also greatly reduced. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the structure of the utility model;
[0019] Figure 2 It is a front view of the utility model;
[0020] Figure 3 It is a top view of the utility model;
[0021] Figure 4 It is a schematic diagram of the structure of the magnetic core body in the utility model.
[0022] In the figure: 1. Support frame; 2. Magnetic core body; 21. Extension part; 22. Pin needle; 23. Reserved hole; 24. Winding part; 3. Coil winding; 4. Printed circuit board. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] See also Figure 1-4 The utility model provides a technical solution: a water pump coil winding installation structure, comprising a support frame 1, a magnetic core body 2, a coil winding 3 and a printed circuit board 4, wherein the support frame 1 is installed in the housing of the water pump, and the support frame 1 is in a "U" shape as a whole, and two groups of magnetic core bodies 2 are provided, and the two groups of magnetic core bodies 2 are respectively sleeved on the outside of the two ends of the support frame 1 (the inside of the two groups of magnetic core bodies 2 has a reserved hole 23, and the two ends of the support frame 1 pass through the inside of the reserved hole 23), and the outer periphery of the two groups of magnetic core bodies 2 is set as a winding part 24, and the coil winding 3 is wound and arranged on the outer surface of the winding part 24, and the magnetic core body 2 is an integrated The structure is as follows: during molding, the bottom of the magnetic core body 2 is integrally connected to an extension part 21 of the same material, and the bottom end of the extension part 21 is fixedly connected to a pin needle 22. After the coil winding 3 is wound, the lead end thereof is wound around the outside of the pin needle 22. The pin needle 22 is made of conductive material and can meet the use requirements. When assembled with the printed circuit board 4, the pin needle 22 with the lead end of the coil winding 3 can be welded and fixed in a U-shaped groove reserved on the printed circuit board 4. Compared with the existing method of directly welding and fixing the lead end of the coil winding 3 to the printed circuit board 4, the stability of the structure can be further improved.
[0025] In addition, in order to ensure that the coil winding 3 does not become loose after winding and does not separate from the magnetic core 2, the winding portion 24 on the magnetic core 2 is set to be convex on both sides and concave in the middle, and the concave part in the middle is the area where the coil winding 3 is wound.
Claims
1. A water pump coil winding installation structure, characterized in that: include: Support frame (1); A magnetic core body (2), the magnetic core body (2) being sleeved on the outside of the supporting frame (1), the bottom of the magnetic core body (2) being connected to an extension part (21), and the bottom end of the extension part (21) being connected to a pin needle (22); A coil winding (3), wherein the coil winding (3) is wound around the outside of the magnetic core (2), and the lead end of the magnetic core (2) is wound around the outside of the pin needle (22); A printed circuit board (4), wherein the printed circuit board (4) is located below the magnetic core (2), and the bottom end of the pin needle (22) is fixed on the surface of the printed circuit board (4).
2. A water pump coil winding installation structure according to claim 1, characterized in that: The magnetic core (2) is a "U"-shaped structure.
3. A water pump coil winding installation structure according to claim 1, characterized in that: A reserved hole (23) is provided through the interior of the magnetic core body (2), and two ends of the support frame (1) pass through the interior of the reserved hole (23).
4. A water pump coil winding installation structure according to claim 1, characterized in that: A circle around the surface of the magnetic core body (2) is provided as a winding portion (24), and the coil winding (3) is wound and provided outside the winding portion (24).
5. A water pump coil winding installation structure according to claim 4, characterized in that: The winding portion (24) is a structure with protrusions on both sides and a depression in the middle.
6. A water pump coil winding installation structure according to claim 1, characterized in that: The extension portion (21) and the magnetic core body (2) are made of the same material, and the pin needle (22) is made of a conductive material.
7. A water pump coil winding installation structure according to claim 1, characterized in that: A U-shaped groove is reserved on the printed circuit board (4), and the pin (22) is fixed in the U-shaped groove.