Powder forming device for anti-interference type chip inductor magnetic core
By designing a powder forming device including cover plate, upper box and lower box, the centrifugal force of the drive box and turntable combined with coarse grinding and fine grinding blocks, the efficient coarse grinding and fine processing of magnetic core powder is achieved, and the solution is solved The problems of the quality of the finished products of existing equipment that fail to meet the standards and poor practicality ensure the quality and processing efficiency of the finished products.
Patent Information
- Application Number
- CN202421027922.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-11
- Publication Date
- 2025-01-17
- Estimated Expiration
- 2034-05-11
AI Technical Summary
The existing magnetic core powder processing equipment is difficult to achieve fine division of labor between coarse grinding and fine grinding, resulting in the quality of the finished product not meeting the standards, and adopts an intermittent feeding design, which affects the practicality of processing.
A powder forming device for anti-interference chip inductor magnetic core is designed, including a cover plate, an upper box and a lower box. The rotor is driven by the drive box to perform centrifugal force, and combined with the coarse grinding block and the fine grinding block to achieve coarse grinding. and fine grinding, and powder screening through screens to ensure that a single lead can be processed multiple times.
It realizes an efficient division of labor between coarse grinding and fine grinding, ensures the quality of finished powder and the practicality of processing. A single lead can be processed multiple times, improving the production efficiency and consistency of the finished product.
Smart Images
Figure CN222365479U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of magnetic core powder processing, in particular to a powder forming device for an anti-interference type chip inductor magnetic core. Background Art
[0002] Magnetic core: Magnetic core refers to a sintered magnetic metal oxide composed of a mixture of various iron oxides. For example, manganese-zinc ferrite and nickel-zinc ferrite are typical core materials. Manganese-zinc ferrite has the characteristics of high magnetic permeability and high magnetic flux density, and has the characteristics of low loss. Nickel-zinc ferrite has extremely high resistivity and low magnetic permeability of less than a few hundred. Ferrite cores are used in coils and transformers of various electronic devices.
[0003] When producing inductor cores, the raw material particles need to be ground. The existing grinding machine has a relatively simple structure, which is not convenient for fine division of labor between coarse grinding and fine grinding, which easily causes the quality of the finished powder to be substandard and affects subsequent processing; and the existing grinding equipment adopts an intermittent feeding design, and multiple processing requires batch feeding, which is less practical. Utility Model Content
[0004] The purpose of the utility model is to provide a powder forming device for an anti-interference type chip inductor core, which has the advantages of coarse grinding and fine grinding, ensures the quality of the finished product and can be processed multiple times in a single material feeding, has the advantages of strong practicality, and solves the problems in the above-mentioned background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a powder forming device for an interference-resistant chip inductor core, comprising a cover plate, an upper box body and a lower box body, a driving box is fixed in the middle of the interior of the lower box body, storage boxes are slidably installed on both sides of the lower box body, the upper box body is fixed at the upper end opening of the lower box body, screens are provided on both sides of the inner bottom end of the upper box body, a turntable is rotatably installed in the middle of the inner bottom end of the upper box body, a unloading port is provided in a circular array on the outer side of the upper end of the turntable, coarse grinding blocks are fixed on the front and rear sides of the interior of the upper box body, side boxes are embedded and installed on both sides of the upper box body, and fine grinding blocks are slidably installed at the inner opening of the side boxes, the cover plate is fixed to the upper side opening of the upper box body by bolts, and a feed pipe is installed through the middle of the upper end surface of the cover plate.
[0006] When using a powder forming device for an anti-interference chip inductor core in the technical solution, an external power supply is connected, and the operator starts the device through an external control device, and introduces the raw material particles into the groove of the turntable in the upper box body through the feed pipe, and starts the motor in the drive box to drive the turntable to rotate. The centrifugal force generated by the rotation of the turntable guides the granular material in the upper groove outward from the discharge port. During the export process, the baffle blocks the two sides, so that the raw material can only be introduced from the corresponding discharge port to the upper side of the coarse grinding block, and the raw material is introduced into the space between the coarse grinding block and the turntable through the inclined opening of the coarse grinding block. The coarse grinding block is used to complete the coarse grinding of the granular material into powder through the rotation of the turntable. When the granular material is smaller than the gap between the coarse grinding block and the turntable, it enters the screen on the upper side of the upper box body, and the screen screens the ground granular material and its powder, and the granular material remains on the upper side of the screen. The electric telescopic rod built into the side box is started to drive the fine grinding block to move, and the fine grinding block pushes the granular material to move toward the turntable to complete the fine grinding operation, and the composite standard powder passes through the screen and falls into the storage box for storage.
[0007] Preferably, a foot pad is fixed to the lower end surface of the lower box, and a total of four foot pads are provided, and the four foot pads are arranged in an array, and an anti-skid pad is fixed to the lower end of the foot pad. The foot pad is used to support the lower box, and the anti-skid pad increases friction to ensure support stability.
[0008] Preferably, the output shaft of the driving box is connected to the rotating shaft of the rotating disk, and the upper end surface of the rotating disk is provided with a groove, and the groove corresponds to the feed pipe. The rotating disk is driven to rotate by the motor in the driving box, and the feed pipe enters the granular material and is stored and received through the groove.
[0009] Preferably, both sides of the lower box are provided with assembly grooves, and the storage box is slidably installed in the corresponding assembly grooves, and the storage box corresponds to the screen. The storage box is assembled through the assembly grooves, and the powder sieved out by the screen is stored in the storage box.
[0010] Preferably, an arc-shaped opening is provided on the upper side of the coarse grinding block, and the arc-shaped opening corresponds to the discharge opening. The centrifugal discharge of the granular material in the groove is realized by rotating the turntable, and the granular material is introduced into the arc-shaped opening through the discharge opening, and then the granular material falls between the coarse grinding block and the turntable for preliminary coarse grinding.
[0011] Preferably, the fine grinding block and the coarse grinding block are both adapted to the turntable, and an electric telescopic rod is provided in the side box, and the outer end of the electric telescopic rod is fixed to the inner end of the fine grinding block. The electric telescopic rod drives the fine grinding block to move, and the distance between the fine grinding block and the turntable is adjusted to complete fine grinding of powder.
[0012] Preferably, arc-shaped baffles are fixed on both sides of the lower end surface of the cover plate, and the baffles are located outside the upper end of the turntable, and the baffles correspond to the discharge openings. The baffles cover the discharge openings on both sides to prevent the granular materials from directly entering the fine grinding area.
[0013] Compared with the prior art, the beneficial effects of the utility model are as follows: the operator starts the device through an external control device after being powered by an external power supply, introduces the raw material particles into the groove of the turntable in the upper box body through the feed pipe, starts the motor in the drive box to drive the turntable to rotate, and the centrifugal force generated by the rotation of the turntable guides the granular material in the upper groove outward from the discharge port. During the export process, the baffle blocks the two sides so that the raw material can only be introduced from the corresponding discharge port to the upper side of the coarse grinding block, and the raw material is introduced between the coarse grinding block and the turntable through the inclined port of the coarse grinding block. The coarse grinding of the granular material is completed through the rotation of the turntable and the coarse grinding block. Powder processing, when the granular material is smaller than the gap between the coarse grinding block and the turntable, it enters the screen on the upper side of the upper box, and the screen screens the ground granular material and its powder, and the granular material remains on the upper side of the screen, and the electric telescopic rod built into the side box is started to drive the fine grinding block to move. The fine grinding block pushes the granular material to move toward the turntable to complete the fine grinding operation, and the composite standard powder passes through the screen and falls into the storage box for storage. The device has a simple structure, and the quality of powder processing is ensured by coarse grinding first and then switching to fine grinding. At the same time, the single material guide can be stacked, which is convenient for continuous processing and production, ensuring its practicality. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a schematic diagram of the main structure of the utility model;
[0015] Figure 2 This is a schematic diagram of the explosive structure of the utility model;
[0016] Figure 3 This is a schematic diagram of the top structure of the upper box of the utility model;
[0017] Figure 4 This is a bottom view of the structure of the upper box of the utility model;
[0018] Figure 5 This is a schematic diagram of the cover structure of the utility model.
[0019] In the figure: 1. feed pipe; 2. cover plate; 3. side box; 4. storage box; 5. foot pad; 6. upper box body; 7. lower box body; 8. drive box; 9. groove; 10. turntable; 11. fine grinding block; 12. coarse grinding block; 13. screen; 14. discharge port; 15. baffle bar. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] Embodiment 1
[0022] See also Figures 1 to 5 The utility model provides an embodiment: a powder forming device for an anti-interference type chip inductor core, comprising a cover plate 2, an upper box body 6 and a lower box body 7, a foot pad 5 is fixed to the lower end surface of the lower box body 7, and a total of four foot pads 5 are provided, and the four foot pads 5 are distributed in an array, and a non-slip pad is fixed to the lower end of the foot pad 5, and the placement support of the lower box body 7 is achieved by the foot pad 5, and the non-slip pad improves the friction force and ensures the stability of the support, and a driving box 8 is fixed in the middle of the lower box body 7, and the output shaft of the driving box 8 is connected to the rotating shaft of the turntable 10, and a groove 9 is opened on the upper end surface of the turntable 10, and the groove 9 corresponds to the feed pipe 1, and the motor in the driving box 8 drives the turntable 10 to rotate. The disk 10 rotates, and the feed pipe 1 enters the granular material and is stored and received through the groove 9. Storage boxes 4 are slidably installed on both sides of the lower box body 7. The upper box body 6 is fixed at the upper end opening of the lower box body 7. Screens 13 are provided on both sides of the inner bottom of the upper box body 6. A turntable 10 is rotatably installed in the middle of the inner bottom of the upper box body 6. A discharge port 14 is provided in a circular array on the outer side of the upper end of the turntable 10. Assembly grooves are provided on both sides of the lower box body 7, and the storage box 4 is slidably installed in the corresponding assembly grooves. The storage box 4 corresponds to the screen 13, and the assembly of the storage box 4 is realized through the assembly groove. The powder sifted out by the screen 13 is stored through the storage box 4.
[0023] Embodiment 2
[0024] See also Figures 1 to 5The utility model provides an embodiment: a powder forming device for an anti-interference type chip inductor core, comprising a cover plate 2, an upper box body 6 and a lower box body 7, wherein the front and rear sides of the upper box body 6 are fixed with coarse grinding blocks 12, the sides of the upper box body 6 are embedded with side boxes 3, and the inner opening of the side boxes 3 is slidably installed with fine grinding blocks 11, the cover plate 2 is fixed to the upper opening of the upper box body 6 by bolts, a feed pipe 1 is installed through the middle of the upper end surface of the cover plate 2, an arc-shaped opening is opened on the upper side of the coarse grinding block 12, and the arc-shaped opening corresponds to a discharge port 14, and the centrifugal discharge of the granular material in the groove 9 is realized by rotating the turntable 10, and the granular material passes through the discharge port 14 It is introduced into the arc-shaped mouth, and then the granular material falls between the coarse grinding block 12 and the turntable 10 for preliminary coarse grinding processing. The fine grinding block 11 and the coarse grinding block 12 are both compatible with the turntable 10. An electric telescopic rod is provided in the side box 3, and the outer end of the electric telescopic rod is fixed to the inner end of the fine grinding block 11. The fine grinding block 11 is driven to move by the electric telescopic rod, and the distance between the fine grinding block 11 and the turntable 10 is adjusted to complete the fine grinding of powder. Arc-shaped baffles 15 are fixed on both sides of the lower end surface of the cover plate 2, and the baffles 15 are located on the outer side of the upper end of the turntable 10. The baffles 15 correspond to the discharge port 14, and the baffles 15 block the discharge ports 14 on both sides to prevent the granular material from directly entering the fine grinding area.
[0025] During the operation of the utility model, the external power supply is used, and the operator starts the device through the external control device, and the raw material particles are introduced into the groove 9 of the turntable 10 in the upper box body 6 through the feed pipe 1, and the motor in the drive box 8 is started to drive the turntable 10 to rotate. The centrifugal force generated by the rotation of the turntable 10 guides the granular material in the upper groove 9 outward from the discharge port 14. During the export process, the baffle 15 blocks the two sides, so that the raw material can only be introduced from the corresponding discharge port 14 to the upper side of the coarse grinding block 12, and the raw material is introduced into the coarse grinding block 12 and the coarse grinding block 12 through the inclined port. The granular material is roughly ground into powder by the rotation of the turntable 10 and the coarse grinding block 12. When the granular material is smaller than the gap between the coarse grinding block 12 and the turntable 10, it enters the screen 13 on the upper side of the upper box 6. The screen 13 sieves the ground granular material and its powder, and the granular material remains on the upper side of the screen 13. The electric telescopic rod built into the side box 3 is started to drive the fine grinding block 11 to move. The fine grinding block 11 pushes the granular material to move toward the turntable 10 to complete the fine grinding operation. The composite standard powder passes through the screen 13 and falls into the storage box 4 for storage.
[0026] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A powder forming device for an anti-interference type chip inductor magnetic core, comprising a cover plate (2), an upper box (6) and a lower box (7), characterized in that: A driving box (8) is fixed in the middle of the interior of the lower box body (7), and storage boxes (4) are slidably installed on both sides of the lower box body (7). The upper box body (6) is fixed at the upper end opening of the lower box body (7), and screens (13) are provided on both sides of the inner bottom end of the upper box body (6). A turntable (10) is rotatably installed in the middle of the inner bottom end of the upper box body (6), and a discharge port (14) is provided in a circular array on the outer side of the upper end of the turntable (10). Coarse grinding blocks (12) are fixed on the front and rear sides of the interior of the upper box body (6), and side boxes (3) are embedded and installed on both sides of the upper box body (6), and fine grinding blocks (11) are slidably installed at the inner opening of the side boxes (3). The cover plate (2) is fixed to the upper side opening of the upper box body (6) by bolts, and a feed pipe (1) is installed through the middle of the upper end surface of the cover plate (2).
2. The powder forming device for an anti-interference chip inductor core according to claim 1, characterized in that: A foot pad (5) is fixed to the lower end surface of the lower box body (7), and a total of four foot pads (5) are provided, and the four foot pads (5) are distributed in an array, and an anti-slip pad is fixed to the lower end of the foot pad (5).
3. The powder forming device for an anti-interference chip inductor core according to claim 1, characterized in that: The output shaft of the driving box (8) is connected to the rotating shaft of the rotating disk (10), and the upper end surface of the rotating disk (10) is provided with a groove (9), and the groove (9) corresponds to the feed pipe (1).
4. The powder forming device for an anti-interference chip inductor core according to claim 1, characterized in that: Both sides of the lower box body (7) are provided with assembly grooves, and the storage box (4) is slidably installed in the corresponding assembly grooves, and the storage box (4) corresponds to the screen (13).
5. The powder forming device for an anti-interference chip inductor core according to claim 1, characterized in that: An arc-shaped opening is provided on the upper side of the coarse grinding block (12), and the arc-shaped opening corresponds to the discharge opening (14).
6. The powder forming device for an anti-interference chip inductor core according to claim 1, characterized in that: The fine grinding block (11) and the coarse grinding block (12) are both matched with the turntable (10); an electric telescopic rod is arranged inside the side box (3), and the outer end of the electric telescopic rod is fixed to the inner end of the fine grinding block (11).
7. The powder forming device for an anti-interference chip inductor magnetic core according to claim 1, characterized in that: Arc-shaped blocking bars (15) are fixed on both sides of the lower end surface of the cover plate (2), and the blocking bars (15) are located outside the upper end of the rotating disk (10), and the blocking bars (15) correspond to the discharge port (14).