Double-layer repair station

Abstract

The utility model provides a double-layer repair station, belongs to the technical field of repair stations, and aims to solve the problem that the maintenance quality of a photovoltaic module is relatively low due to the fact that a worker neglects a certain maintenance item because the worker needs to maintain more items at a single station in the prior art. Comprising a repair station main body, a first repair platform, a second repair platform, an alternating driving motor, a positioning clamping mechanism and a repair alternating mechanism, the first repair platform is slidably connected to the front end of the upper portion of the repair station body. The second repair platform is arranged at the rear end of the upper part of the repair station main body; the alternate driving motor is fixedly connected to the front end of the right side of the repair station main body; the number of the positioning and clamping mechanisms is two, and the two positioning and clamping mechanisms are arranged below the first repair platform and the second repair platform correspondingly. And the repair alternating mechanism is arranged on the inner side of the repair station main body, so that the maintenance items of workers are reduced, the error rate of the workers is reduced, and the maintenance quality of the photovoltaic module is improved.

Description

Technical Field

[0001] The utility model belongs to the technical field of rework stations, and more specifically, particularly relates to a double-layer rework station. Background Art

[0002] With the development of 182 and 210 cell technologies in the photovoltaic power generation industry and manufacturing industry, large-size photovoltaic modules have been promoted. As the size of photovoltaic modules increases, the workload of photovoltaic module rework also increases. After the existing photovoltaic modules are tested by the EL test bench, the unqualified modules need to be manually transferred to the rework platform. The existing rework platform is mainly a single-station platform.

[0003] The existing application number is: CN202122976816.6. The utility model belongs to the field of photovoltaic component repair devices, and relates to a double-station repair platform, including a repair station 1 and a repair station 2 that are arranged corresponding to each other. The repair station 1 includes a support frame 1 and a repair platform 1. The four corners of the top of the support frame 1 are fixedly connected to the bottom of the cylinder 1, and the piston rod of the cylinder 1 is fixedly connected to the bottom of the repair platform 1. Two sets of transmission mechanisms 1 are arranged in the middle of the repair platform 1; the repair station 2 includes a support frame 2 and a repair platform 2. The four corners of the top of the support frame 2 are fixedly connected to the bottom of the cylinder 2, and the middle of the repair platform 2 is provided with a transmission mechanism 2 corresponding to the transmission mechanism 1, and the piston rod of the cylinder 2 is fixedly connected to the bottom of the repair platform 2. The utility model can repair two components to be repaired at the same time, improve the repair efficiency, and the staff can perform repair operations around the repair platform. The operation is convenient, the repair effect is good, and the risk of hidden cracks in the components is reduced.

[0004] Based on the above, when using the existing single-station repair platform, the workers at the corresponding station are required to be familiar with all the maintenance steps, resulting in a large number of items that need to be repaired by workers at a single station, which can easily cause workers to ignore a certain maintenance item, resulting in low maintenance quality of photovoltaic modules. Utility Model Content

[0005] In order to solve the above technical problems, the utility model provides a double-layer repair station to solve the problem that when using the existing single-station repair platform, the workers at the corresponding station must be familiar with all the maintenance steps, resulting in a large number of items that need to be repaired by the workers at a single station, which can easily cause the workers to ignore a certain maintenance item, resulting in low maintenance quality of photovoltaic modules.

[0006] The purpose and effect of the double-layer rework station of the utility model are achieved by the following specific technical means:

[0007] A double-layer rework station, comprising a rework station body, a first rework platform, a second rework platform, an alternating drive motor, a clamping drive motor, a positioning clamping mechanism and a rework alternating mechanism;

[0008] The first rework platform is slidably connected to the upper front end of the rework station body;

[0009] The second rework platform is arranged at the upper rear end of the rework station body;

[0010] The alternating drive motor is fixedly connected to the front end of the right side of the rework station body;

[0011] The clamping drive motors are provided with two groups in total, and the two groups of clamping drive motors are respectively fixedly connected under the first rework platform and the second rework platform;

[0012] The positioning and clamping mechanisms are provided with two groups in total, and the two groups of positioning and clamping mechanisms are respectively provided below the first rework platform and the second rework platform;

[0013] The rework alternating mechanism is arranged on the inner side of the rework station body.

[0014] Further, the positioning and clamping mechanism includes: a positioning baffle;

[0015] The positioning baffles are provided in two groups, and the two groups of positioning baffles are respectively fixedly connected to the upper left side of the first rework platform and the second rework platform.

[0016] Further, the positioning clamping mechanism comprises: a clamping driving worm and a clamping driving worm wheel;

[0017] The clamping drive worm gears are provided with two groups in total, and the two groups of clamping drive worm gears are respectively rotatably connected to the lower part of the first rework platform and the second rework platform, and the two groups of clamping drive worm gears are coaxially fixedly connected to the rotating shaft of the clamping drive motor;

[0018] There are two groups of clamping drive worm gears, which are rotatably connected to the bottom of the first rework platform and the second rework platform respectively, and both groups of clamping drive worm gears are meshed with the clamping drive worm.

[0019] Furthermore, the positioning and clamping mechanism comprises: a clamping driving wheel and a clamping sheet;

[0020] There are four groups of clamping drive wheels, two of which are rotatably connected to the front and rear sides of the first rework platform, and the other two groups are rotatably connected to the front and rear sides of the second rework platform, each group of clamping drive wheels is composed of three groups of pulleys, each group of clamping drive wheels is connected through a synchronous belt transmission, and the four groups of clamping drive wheels are coaxially fixedly connected to the clamping drive worm gear;

[0021] The clamping plates are provided in multiple groups, and the multiple groups of clamping plates are respectively fixedly connected to the outer side of the synchronous belt that clamps the driving wheel.

[0022] Further, the rework alternating mechanism comprises: an alternating transmission wheel;

[0023] There are four groups of alternating transmission wheels, which are rotatably connected to the inner side of the rework station body respectively. One group of alternating transmission wheels at the upper front end is coaxially fixedly connected to the rotating shaft of the alternating drive motor, and the four groups of alternating transmission wheels are connected through synchronous belt transmission.

[0024] Further, the rework alternating mechanism comprises: an alternating tensioning slider and an alternating tensioning wheel;

[0025] There are two groups of alternating tensioning sliders, which are respectively slidably connected to the inner side of the rework station body, and spring structures are arranged at the opposite ends of the two groups of alternating tensioning sliders;

[0026] There are two groups of alternating tensioning wheels, which are respectively rotatably connected to the left side of the alternating tensioning slider, and are both transmission-connected to the alternating transmission wheel.

[0027] Further, the rework alternating mechanism comprises: alternating clamping members and clamping bolts;

[0028] The alternating clamping members are provided in two groups, one group of which is fixedly connected below the first rework platform, and the other group of which is provided below the second rework platform;

[0029] The clamping bolts are arranged in two groups, and both groups of clamping bolts are threadedly connected with the alternating clamping pieces.

[0030] Further, the rework alternating mechanism comprises: an alternating guide member and an alternating guide plate;

[0031] The alternating guide members are provided in two groups, and the two groups of alternating guide members are respectively fixedly connected to the inner lower end of the rework station body;

[0032] The alternating guide plate is slidably connected above the alternating guide member, and the alternating guide plate is fixedly connected to a group of alternating clamping members at the rear.

[0033] Further, the rework alternating mechanism comprises: a guide support column and a support spring;

[0034] The guide support columns are provided in four groups in total, and the four groups of guide support columns are respectively fixedly connected to the bottom of the second rework platform, and the four groups of guide support columns are all slidably connected to the alternating guide plates;

[0035] There are four groups of support springs in total, which are respectively arranged on the outer periphery of the guide support column, and are respectively fixedly connected above the alternating guide plates. The upper ends of the four groups of support springs are all fixedly connected to the second rework platform.

[0036] Further, the rework alternating mechanism comprises: an alternating limiter, an alternating guide groove and an alternating limiter rod;

[0037] The alternating limiter is fixedly connected to the middle position of the inner side of the rework station body;

[0038] There are two groups of alternating guide grooves, which are respectively arranged on the left and right sides of the alternating limiter.

[0039] There are two groups of alternating limit rods, which are respectively fixedly connected under the second rework platform, and are both slidably connected to the alternating guide plates. The inner sides of the lower ends of the two groups of alternating limit rods are both arranged inside the alternating guide grooves.

[0040] Compared with the prior art, the utility model has the following beneficial effects:

[0041] The utility model sets a positioning clamping mechanism. When workers need to repair photovoltaic components, they place the photovoltaic components on the repair platform and then turn on the motor. The rotation of the motor drives the worm to rotate, the rotation of the worm drives the worm wheel to rotate, and the rotation of the worm wheel drives the transmission wheel to rotate. The movement of the synchronous belt on the transmission wheel drives the clamping piece to clamp the photovoltaic components, which is convenient for subsequent workers to repair the photovoltaic components.

[0042] The utility model sets up a repair alternating mechanism. When the workers at two workstations have finished repairing their respective special repair projects, the motor is turned on, and the motor rotates to drive the synchronous belt to rotate. At this time, the synchronous belt drives the two groups of repair platforms to move in opposite directions. The second repair platform moves forward to drive the alternating limiter to move forward. The alternating limiter moves forward and drives the second repair platform to pass under the first repair platform under the action of the alternating guide groove. At this time, the workers can repair the other party's photovoltaic modules, and the workers' special repair of photovoltaic modules is realized, which reduces the workers' repair projects, reduces the workers' error rate, and improves the repair quality of photovoltaic modules. BRIEF DESCRIPTION OF THE DRAWINGS

[0043] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0044] Figure 2 It is a schematic diagram of the structure of the alternating guide member of the utility model.

[0045] Figure 3 It is a schematic diagram of the structure of the alternate tensioning slider of the utility model.

[0046] Figure 4 It is a structural schematic diagram of the repair alternating mechanism of the utility model.

[0047] Figure 5 It is a schematic diagram of the structure of the alternating guide grooves of the utility model.

[0048] Figure 6 It is a schematic diagram of the structure of the alternating guide plates of the utility model.

[0049] In the figure, the corresponding relationship between the component names and the figure numbers is as follows:

[0050] 1. Rework station body; 2. First rework platform; 201. Positioning baffle; 202. Clamping drive worm; 203. Clamping drive worm wheel; 204. Clamping drive wheel; 205. Clamping sheet; 3. Second rework platform; 4. Alternating drive motor; 401. Alternating drive wheel; 402. Alternating tensioning slider; 403. Alternating tensioning wheel; 404. Alternating clamping member; 405. Clamping bolt; 406. Alternating guide member; 407. Alternating guide plate; 408. Guide support column; 409. Support spring; 410. Alternating limit member; 411. Alternating guide groove; 412. Alternating limit rod; 5. Clamping drive motor. DETAILED DESCRIPTION

[0051] The implementation of the utility model is further described in detail below in conjunction with the drawings and examples.

[0052] Embodiment 1:

[0053] As attached Figure 1 To Attachment Figure 6 As shown:

[0054] The utility model provides a double-layer rework station, comprising a rework station body 1, a first rework platform 2, a second rework platform 3, an alternating drive motor 4, a clamping drive motor 5 and a positioning clamping mechanism;

[0055] The first rework platform 2 is slidably connected to the upper front end of the rework station body 1;

[0056] The second rework platform 3 is arranged at the upper rear end of the rework station body 1;

[0057] The alternating drive motor 4 is fixedly connected to the front right side of the rework station body 1;

[0058] There are two groups of clamping drive motors 5, and the two groups of clamping drive motors 5 are respectively fixedly connected under the first rework platform 2 and the second rework platform 3;

[0059] There are two groups of positioning and clamping mechanisms, which are respectively arranged below the first rework platform 2 and the second rework platform 3 .

[0060] The positioning and clamping mechanism includes: a positioning baffle 201, a clamping driving worm 202, a clamping driving worm wheel 203, a clamping driving wheel 204 and a clamping sheet 205;

[0061] There are two groups of positioning baffles 201, and the two groups of positioning baffles 201 are fixedly connected to the upper left sides of the first rework platform 2 and the second rework platform 3 respectively;

[0062] There are two groups of clamping drive worms 202, which are respectively rotatably connected to the bottom of the first rework platform 2 and the second rework platform 3, and the two groups of clamping drive worms 202 are coaxially fixedly connected to the rotating shaft of the clamping drive motor 5;

[0063] There are two sets of clamping drive worm gears 203, which are respectively rotatably connected to the lower part of the first rework platform 2 and the second rework platform 3, and both sets of clamping drive worm gears 203 are meshed with the clamping drive worm 202;

[0064] There are four groups of clamping drive wheels 204, two of which are rotatably connected to the front and rear sides of the first rework platform 2, and the other two groups of clamping drive wheels 204 are rotatably connected to the front and rear sides of the second rework platform 3. Each group of clamping drive wheels 204 is composed of three groups of pulleys, and each group of clamping drive wheels 204 is connected through a synchronous belt drive. The four groups of clamping drive wheels 204 are coaxially fixedly connected to the clamping drive worm gear 203;

[0065] There are multiple groups of clamping plates 205 , and the multiple groups of clamping plates 205 are respectively fixedly connected to the outer side of the synchronous belt that clamps the driving wheel 204 .

[0066] During use, when the photovoltaic component needs to be repaired, the photovoltaic component is placed above the first repair platform 2 and the second repair platform 3, and then the left end of the photovoltaic component is contacted with the positioning baffle 201. At this time, the positioning baffle 201 realizes the positioning of the photovoltaic component, and then the clamping drive motor 5 is opened, and the rotating shaft of the clamping drive motor 5 is rotated to drive the clamping drive worm 202 to rotate, and the rotation of the clamping drive worm 202 drives the clamping drive worm wheel 203 to rotate, and the rotation of the clamping drive worm wheel 203 drives the clamping drive wheel 204 to rotate. The clamping plate 205 rotates, and when the clamping plate 205 rotates to the top of the photovoltaic component, the clamping plate 205 realizes the clamping of the photovoltaic component.

[0067] Embodiment 2:

[0068] Based on the first embodiment, Figures 1 to 6 As shown, it also includes a rework alternating mechanism, which is arranged on the inner side of the rework station body 1.

[0069] The rework alternating mechanism includes: an alternating transmission wheel 401, an alternating tensioning slider 402, an alternating tensioning wheel 403, an alternating clamping member 404, a clamping bolt 405, an alternating guide member 406, an alternating guide plate 407, a guide support column 408, a support spring 409, an alternating limit member 410, an alternating guide groove 411 and an alternating limit rod 412;

[0070] There are four groups of alternating transmission wheels 401, which are rotatably connected to the inner side of the rework station body 1, respectively. The front upper end group of alternating transmission wheels 401 is coaxially fixedly connected to the rotating shaft of the alternating drive motor 4, and the four groups of alternating transmission wheels 401 are connected through synchronous belt transmission.

[0071] There are two groups of alternating tensioning sliders 402, which are respectively slidably connected to the inner side of the rework station body 1, and the opposite ends of the two groups of alternating tensioning sliders 402 are both provided with spring structures;

[0072] There are two groups of alternating tensioning wheels 403, which are respectively rotatably connected to the left side of the alternating tensioning slider 402, and are both connected to the alternating transmission wheel 401.

[0073] There are two groups of alternating clamping members 404, one group of alternating clamping members 404 is fixedly connected under the first rework platform 2, and the other group of alternating clamping members 404 is arranged under the second rework platform 3;

[0074] There are two groups of clamping bolts 405, and both groups of clamping bolts 405 are threadedly connected to the alternate clamping members 404;

[0075] There are two groups of alternating guide members 406, and the two groups of alternating guide members 406 are respectively fixedly connected to the inner lower end of the rework station body 1;

[0076] The alternating guide plate 407 is slidably connected above the alternating guide member 406, and the alternating guide plate 407 is fixedly connected to a group of alternating clamping members 404 at the rear;

[0077] There are four groups of guide support columns 408, which are respectively fixedly connected to the bottom of the second rework platform 3, and are all slidably connected to the alternating guide plates 407;

[0078] There are four groups of support springs 409, which are respectively arranged on the outer periphery of the guide support column 408, and are respectively fixedly connected to the top of the alternating guide plate 407, and the upper ends of the four groups of support springs 409 are all fixedly connected to the second rework platform 3;

[0079] The alternating stopper 410 is fixedly connected to the inner middle position of the rework station body 1;

[0080] There are two groups of alternating guide grooves 411, and the two groups of alternating guide grooves 411 are respectively opened on the left and right sides of the alternating limiter 410;

[0081] There are two groups of alternating limit rods 412, which are fixedly connected to the bottom of the second rework platform 3 respectively, and are slidably connected to the alternating guide plate 407. The inner sides of the lower ends of the two groups of alternating limit rods 412 are arranged inside the alternating guide groove 411.

[0082] During use, when it is necessary to alternate the workstations, the alternating drive motor 4 is turned on, and the rotation of the rotating shaft of the alternating drive motor 4 drives the alternating transmission wheel 401 to rotate, and the rotation of the alternating transmission wheel 401 drives the synchronous belt on the alternating transmission wheel 401 to rotate, and at this time, the rotation of the synchronous belt drives the alternating clamping member 404 to move in opposite directions, and the alternating clamping member 404 moves in opposite directions to drive the first rework platform 2 and the second rework platform 3 to move in opposite directions, and at the same time, the second rework platform 3 moves forward to drive the alternating limit rod 412 to move forward, and the alternating limit rod 412 moves forward under the limit of the alternating guide groove 411. At this time, the second rework platform 3 passes under the first rework platform 2, and at the same time, the guide support column 408 realizes the guiding function of the second rework platform 3. When the second rework platform 3 passes through the position of the first rework platform 2, the second rework platform 3 moves upward under the action of the support spring 409, and the exchange of the second rework platform 3 at the first rework platform 2 workstation is realized, which is convenient for workers to rework photovoltaic modules, so that workers only need to perform specific rework work.

Claims

1. A double-layer rework station, comprising a rework station body (1), a first rework platform (2), a second rework platform (3), an alternating drive motor (4), a clamping drive motor (5), a positioning clamping mechanism and a rework alternating mechanism; characterized in that: The first rework platform (2) is slidably connected to the upper front end of the rework station body (1); the second rework platform (3) is arranged at the upper rear end of the rework station body (1); the alternating drive motor (4) is fixedly connected to the right front end of the rework station body (1); the clamping drive motor (5) is arranged in two groups, and the two groups of clamping drive motors (5) are respectively fixedly connected to the bottom of the first rework platform (2) and the second rework platform (3); the positioning clamping mechanism is arranged in two groups, and the two groups of positioning clamping mechanisms are respectively arranged under the first rework platform (2) and the second rework platform (3); the rework alternating mechanism is arranged on the inner side of the rework station body (1).

2. A double-layer rework station as claimed in claim 1, characterized in that: The positioning and clamping mechanism comprises: a positioning baffle (201); two groups of the positioning baffle (201) are provided, and the two groups of positioning baffles (201) are respectively fixedly connected to the upper left side of the first rework platform (2) and the second rework platform (3).

3. A double-layer rework station as claimed in claim 2, characterized in that: The positioning clamping mechanism comprises: a clamping drive worm (202) and a clamping drive worm wheel (203); the clamping drive worm (202) is provided with two groups, the two groups of clamping drive worm (202) are respectively rotatably connected to the bottom of the first rework platform (2) and the second rework platform (3), and the two groups of clamping drive worm (202) are coaxially fixedly connected to the rotating shaft of the clamping drive motor (5); the clamping drive worm wheel (203) is provided with two groups, the two groups of clamping drive worm wheels (203) are respectively rotatably connected to the bottom of the first rework platform (2) and the second rework platform (3), and the two groups of clamping drive worm wheels (203) are meshed with the clamping drive worm (202).

4. A double-layer rework station as claimed in claim 3, characterized in that: The positioning clamping mechanism comprises: a clamping drive wheel (204) and a clamping plate (205); the clamping drive wheel (204) comprises four groups, wherein two groups of the clamping drive wheels (204) are rotatably connected to the front and rear sides of the first rework platform (2), and the other two groups of the clamping drive wheels (204) are rotatably connected to the front and rear sides of the second rework platform (3); each group of the clamping drive wheels (204) comprises three groups of pulleys, each group of the clamping drive wheels (204) is connected through a synchronous belt transmission, and the four groups of the clamping drive wheels (204) are coaxially fixedly connected to the clamping drive worm gear (203); the clamping plates (205) are provided with a plurality of groups, and the plurality of groups of the clamping plates (205) are respectively fixedly connected to the outer sides of the synchronous belts of the clamping drive wheels (204).

5. A double-layer rework station as claimed in claim 1, characterized in that: The rework alternating mechanism comprises: alternating transmission wheels (401); a total of four groups of alternating transmission wheels (401) are provided, and the four groups of alternating transmission wheels (401) are respectively rotatably connected to the inner side of the rework station body (1), wherein a group of alternating transmission wheels (401) at the front upper end is coaxially fixedly connected to the rotating shaft of the alternating drive motor (4), and the four groups of alternating transmission wheels (401) are connected through synchronous belt transmission.

6. A double-layer rework station as claimed in claim 5, characterized in that: The rework alternating mechanism comprises: an alternating tensioning slider (402) and an alternating tensioning wheel (403); the alternating tensioning slider (402) is provided in two groups, the two groups of alternating tensioning sliders (402) are respectively slidably connected to the inner side of the rework station body (1), and the opposite ends of the two groups of alternating tensioning sliders (402) are provided with spring structures; the alternating tensioning wheel (403) is provided in two groups, the two groups of alternating tensioning wheels (403) are respectively rotatably connected to the left side of the alternating tensioning slider (402), and the two groups of alternating tensioning wheels (403) are both connected to the alternating transmission wheel (401) in transmission.

7. A double-layer rework station as claimed in claim 6, characterized in that: The alternating rework mechanism comprises: alternating clamping members (404) and clamping bolts (405); the alternating clamping members (404) are provided in two groups, one group of alternating clamping members (404) is fixedly connected below the first rework platform (2), and the other group of alternating clamping members (404) is provided below the second rework platform (3); the clamping bolts (405) are provided in two groups, and both groups of clamping bolts (405) are threadedly connected to the alternating clamping members (404).

8. A double-layer rework station as claimed in claim 7, characterized in that: The rework alternating mechanism comprises: an alternating guide member (406) and an alternating guide plate (407); the alternating guide members (406) are provided in two groups, and the two groups of alternating guide members (406) are respectively fixedly connected to the inner lower end of the rework station body (1); the alternating guide plate (407) is slidably connected to the upper part of the alternating guide member (406), and the alternating guide plate (407) is fixedly connected to a group of alternating clamping members (404) at the rear.

9. A double-layer rework station as claimed in claim 8, characterized in that: The rework alternating mechanism comprises: guide support columns (408) and support springs (409); the guide support columns (408) are arranged in four groups, the four groups of guide support columns (408) are respectively fixedly connected to the bottom of the second rework platform (3), and the four groups of guide support columns (408) are all slidably connected to the alternating guide plates (407); the support springs (409) are arranged in four groups, the four groups of support springs (409) are respectively arranged on the outer periphery of the guide support columns (408), the four groups of support springs (409) are respectively fixedly connected to the top of the alternating guide plates (407), and the upper ends of the four groups of support springs (409) are all fixedly connected to the second rework platform (3).

10. A double-layer rework station as claimed in claim 9, characterized in that: The rework alternating mechanism comprises: an alternating limiter (410), an alternating guide groove (411) and an alternating limiter rod (412); the alternating limiter (410) is fixedly connected to the middle position of the inner side of the rework station body (1); two groups of alternating guide grooves (411) are provided, and the two groups of alternating guide grooves (411) are respectively opened on the left and right sides of the alternating limiter (410); two groups of alternating limiter rods (412) are provided, and the two groups of alternating limiter rods (412) are respectively fixedly connected below the second rework platform (3), and the two groups of alternating limiter rods (412) are both slidably connected to the alternating guide plate (407), and the inner sides of the lower ends of the two groups of alternating limiter rods (412) are both provided inside the alternating guide groove (411).

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