Filter element for air filter
By adopting a combined design of the first reinforcing rib and the second reinforcing rib on the housing of the air filter, the problem of material waste in the prior art rib design is solved, and the effects of reducing costs and improving installation stability are achieved.
Patent Information
- Application Number
- CN202421120484.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-21
- Publication Date
- 2025-01-21
- Estimated Expiration
- 2034-05-21
AI Technical Summary
The reinforcement rib design of existing air filters has the problem of waste of materials, resulting in higher costs.
A combined design of first and second reinforcing ribs is adopted. The first reinforcing ribs are arranged along the width direction of the shell, and the second reinforcing ribs are staggered. By adjusting the width and layout of the reinforcing ribs, material usage is reduced.
While ensuring the connection strength, the material used for the reinforcing ribs is reduced, the production cost is reduced, and the installation stability of the shell is improved.
Smart Images

Figure CN222368611U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of air filters, and in particular to a filter element for air filters. Background Art
[0002] Air filter is a device that captures dust from gas-solid two-phase flow and purifies the gas through the action of porous filter materials. It sends the low-dust air into the room after purification to ensure the process requirements of the clean room and the air cleanliness in the general air-conditioned room.
[0003] The filter element is the core part of the air filter. The filter element includes a filter screen and a shell installed on both sides of the filter screen. The filter screen can filter, and the shell mainly protects the filter screen. The shell is usually a thin paper shell. The middle of the shell is hollowed out to facilitate gas flow. The shell is also provided with reinforcing ribs to improve the strength of the shell.
[0004] Reference Figure 1 There are usually multiple reinforcing ribs on the shell 2, which are arranged in a cross pattern. The widths of all the reinforcing ribs are the same, so it is relatively wasteful of materials. Utility Model Content
[0005] In order to save materials used to make reinforcing ribs, the present application provides a filter element for an air filter.
[0006] The present application provides an air filter element using the following technical solution:
[0007] A filter element for an air filter comprises a filter screen and an outer shell arranged on both sides of the filter screen, wherein the outer shell is provided with a first reinforcing rib and a second reinforcing rib, wherein a plurality of the first reinforcing ribs are provided, and the first reinforcing ribs are arranged along the width direction of the outer shell, and two second reinforcing ribs are provided, and the second reinforcing ribs are connected between two opposite corners of the outer shell, and the two second reinforcing ribs are arranged alternately, and the first reinforcing rib is wider than the second reinforcing rib.
[0008] By adopting the above technical solution, the widths of the first reinforcing rib and the second reinforcing rib are different, so while ensuring the connection strength, the material used to make the connecting rib can be reduced, which helps to reduce costs.
[0009] Optionally, a connecting piece is provided between the end of the second reinforcing rib and the corner of the shell.
[0010] By adopting the above technical solution, the connecting piece can enhance the connection strength between the end of the second reinforcing rib and the outer shell, making it less likely to break.
[0011] Optionally, a frame is provided on one side of the shell close to the filter, and the frame is rigidly arranged.
[0012] By adopting the above technical solution, since the outer shell is a paper shell, the frame can support the outer shell, making it difficult for the outer shell to deform, which helps to ensure the protective effect of the outer shell on the filter.
[0013] Optionally, a first magnetic component is disposed on a side of the frame away from the shell, and a second magnetic component is disposed on the filter screen, and the first magnetic component is used to be attracted to the second magnetic component.
[0014] By adopting the above technical solution, after the installation of the shell is completed, the first magnetic member and the second magnetic member are in an attracted state, thereby strengthening the connection between the shell and the filter, which helps to improve the stability of the shell after installation.
[0015] Optionally, a first positioning column is provided on one of the shells, a second positioning column is provided on the other shell, a positioning hole is opened on the filter screen, and the first positioning column and the second positioning column are respectively passed through two ends of the positioning hole.
[0016] By adopting the above technical solution, the cooperation between the positioning column and the positioning hole can play a positioning role during the installation process of the shell, thereby helping to quickly complete the installation of the shell and making the installation process more convenient.
[0017] Optionally, a buckle is provided on the first positioning column, and a slot for the buckle to be inserted into is opened on the second positioning column.
[0018] By adopting the above technical solution, after the installation of the shell is completed, the buckle is locked in the slot, thereby preventing the first positioning column and the second positioning column from moving away from each other, thereby further restricting the shell on both sides, which helps to further enhance the stability of the shell after installation.
[0019] Optionally, the first positioning column includes a positioning portion and a connecting portion arranged on the positioning portion, the diameter of the positioning portion is the same as the aperture of the positioning hole, the diameter of the positioning portion is larger than the diameter of the connecting portion, a through hole is provided on the outer shell, and a receiving groove is provided on the positioning portion, the through hole and the receiving groove are connected, and the receiving groove is used to receive a connecting portion on another outer shell.
[0020] By adopting the above technical solution, the connecting portion on one shell can slide into the receiving groove of the positioning portion on another shell, so that multiple shells can be stacked and stored conveniently.
[0021] Optionally, a rounded corner is provided at one end of the positioning portion away from the housing.
[0022] By adopting the above technical solution, the setting of the rounded corner makes it more convenient for the positioning part to slide into the positioning hole.
[0023] In summary, the present application includes at least one of the following beneficial technical effects:
[0024] 1. The first reinforcing ribs are arranged in parallel and at intervals, and the second reinforcing ribs are arranged in a staggered manner, and the widths of the first reinforcing ribs and the second reinforcing ribs are different. Therefore, while ensuring the connection strength, the material used for the reinforcing ribs can be reduced, which is more economical and helps to reduce costs.
[0025] 2. After the housing is installed, the first magnetic member and the second magnetic member are attracted to each other, thereby helping to enhance the stability of the housing after installation. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is a structural schematic diagram of a housing in the related art;
[0027] Figure 2 It is a schematic diagram of the overall structure of an embodiment of the present application;
[0028] Figure 3 is an exploded schematic diagram of an embodiment of the present application;
[0029] Figure 4 is a cross-sectional view of an embodiment of the present application;
[0030] Figure 5 yes Figure 4 A magnified schematic diagram of center A.
[0031] Figure numerals: 1. filter screen; 11. mounting frame; 111. placement slot; 1111. second magnetic part; 112. positioning hole; 12. filter plate; 2. outer shell; 21. perforation; 3. first reinforcing rib; 4. second reinforcing rib; 5. connecting piece; 6. frame; 61. first magnetic part; 7. first positioning column; 71. positioning part; 711. accommodating slot; 712. rounded corner; 72. connecting part; 721. buckle; 8. second positioning column; 81. slot. DETAILED DESCRIPTION
[0032] The present application is further described in detail below in conjunction with the accompanying drawings.
[0033] The embodiment of the present application discloses a filter element for air filter. Figure 2 and Figure 3 The air filter element comprises a filter screen 1 and a housing 2 fixedly connected to both sides of the filter screen 1. The filter screen 1 comprises a mounting frame 11 and a filter plate 12; the mounting frame 11 is in a rectangular frame shape; the filter plate 12 is fixedly connected to the mounting frame 11, the filter plate 12 is inclined, and a plurality of filter plates 12 are arranged and evenly spaced; the filter plate 12 is made of non-woven fabric, and a ventilation gap is arranged between two adjacent filter plates 12, so as to filter the passing air.
[0034] The shell 2 is in the shape of a rectangular frame, and the size of the shell 2 is the same as that of the installation frame 11. The shell 2 is a thin paper shell, and the first reinforcing rib 3 and the second reinforcing rib 4 are fixedly connected to the shell 2, and the length direction of the first reinforcing rib 3 is parallel to the length direction of the shell 2; there are three first reinforcing ribs 3, and they are arranged at intervals along the width direction of the shell 2; there are two second reinforcing ribs 4, and the two second reinforcing ribs 4 are arranged crosswise, and the second reinforcing ribs 4 are connected between two opposite corners on the shell 2; therefore, the arrangement of the first reinforcing rib 3 and the second reinforcing rib 4 can improve the strength of the shell 2. The width of the second reinforcing rib 4 is smaller than that of the first reinforcing rib 3, so the material used to make the reinforcing rib can be reduced, which is more economical and helps to reduce costs.
[0035] Furthermore, a connecting piece 5 is fixedly connected between the second reinforcing rib 4 and the corner of the outer shell 2. The connecting piece 5 is triangular in shape, so the provision of the connecting piece 5 increases the strength of the corner of the outer shell 2, making it less likely to break.
[0036] Reference Figure 3 , a frame 6 is fixedly bonded to the side of the outer shell 2 close to the filter 1, and the frame 6 is made of rigid plastic, so the frame 6 can support the outer shell 2, reduce the possibility of deformation of the outer shell 2, and thus ensure the protective effect of the filter 1. A first magnetic member 61 is fixedly connected to the side of the frame 6 away from the outer shell 2, and correspondingly, a placement groove 111 is provided on the edge of the installation frame 11, and the shape of the placement groove 111 is the same as that of the frame 6, and a second magnetic member 1111 is fixedly connected to the bottom wall of the placement groove 111. The magnetic poles of the first magnetic member 61 and the second magnetic member 1111 on the side close to each other are in opposite directions, so after the frame 6 is placed in the placement groove 111, the first magnetic member 61 and the second magnetic member 1111 can be attracted to each other, which helps to improve the stability of the outer shell 2 after installation.
[0037] Reference Figure 3 and Figure 4 , one of the shells 2 is fixedly connected with a first positioning column 7 on the side close to the frame 6, and four first positioning columns 7 are provided and respectively located at the four corners of the shell 2; the other shell 2 is fixedly connected with a second positioning column 8 on the side close to the frame 6, and four second positioning columns 8 are provided and respectively located at the four corners of the shell 2; correspondingly, positioning holes 112 are opened at the four corners of the installation frame 11, and the positioning holes 112 are through holes; therefore, after the installation of the shell 2 is completed, the first positioning column 7 and the second positioning column 8 are respectively inserted at the two ends of the positioning hole 112, so it helps to improve the installation effect of the shell.
[0038] Further, refer to Figure 5The first positioning column 7 is fixedly connected to one end away from the housing 2 with a buckle 721, which is made of plastic and has elasticity; the second positioning column 8 is provided with a slot 81 adapted to the buckle 721 at one end away from the housing 2. After the housings 2 on both sides are installed, the buckle 721 on the first positioning column 7 is engaged with the slot 81 on the second positioning column 8, thereby preventing the first positioning column 7 and the second positioning column 8 from sliding toward the side away from each other, thereby further enhancing the stability of the housing 2 after installation.
[0039] The first positioning column 7 includes a positioning portion 71 and a connecting portion 72. Both the positioning portion 71 and the connecting portion 72 are cylindrical, and the diameter of the positioning portion 71 is larger than the diameter of the connecting portion 72; the positioning portion 71 is fixedly connected to the corner of the housing 2, and the diameter of the positioning portion 71 is the same as the aperture of the positioning hole 112; the connecting portion 72 is fixedly connected to the end of the positioning portion 71 away from the housing 2, the connecting portion 72 and the positioning portion 71 are coaxially arranged, and the buckle 721 is fixedly connected to the end of the connecting portion 72 away from the positioning portion 71. A through hole 21 is provided at the corner of the shell 2, and the through hole 21 is a through hole. The through hole 21 and the positioning portion 71 are coaxially arranged; a receiving groove 711 is coaxially provided at one end of the positioning portion 71 close to the shell 2, and the receiving groove 711 and the through hole 21 are connected; the diameter of the receiving groove 711 and the aperture of the through hole 21 are the same as the diameter of the connecting portion 72, so the connecting portion 72 on one shell 2 can be slid into the receiving groove 711 on another shell 2, so that multiple shells 2 can be stacked and stacked conveniently.
[0040] Furthermore, a rounded corner 712 is provided at one end of the positioning portion 71 away from the housing 2 , thereby facilitating the positioning portion 71 to slide into the positioning hole 112 .
[0041] The structure of the second positioning column 8 is substantially the same as that of the first positioning column 7 . The slot 81 is disposed at an end of the second positioning column 8 away from the housing, thereby facilitating the buckle 721 to be inserted into the slot 81 .
[0042] The implementation principle of a filter element for an air filter in the embodiment of the present application is as follows: place two outer shells 2 on both sides of the filter screen 1, align the first positioning column 7 with the second positioning column 8 with the positioning hole 112, and then move the two outer shells 2 to the side close to each other, so that the first positioning column 7 and the second positioning column 8 both slide into the positioning hole 112, and then make the buckle 721 on the first positioning column 7 snap into the slot 81 on the second positioning column 8, so as to fix the two outer shells 2; during the process, the frame 6 can slide into the placement slot 111, and then the first magnetic part 61 and the second magnetic part 1111 are attracted to each other, which can further improve the stability of the outer shell 2 after installation. Since the widths of the first reinforcing rib 3 and the second reinforcing rib 4 set on the outer shell 2 are different, consumables can be reduced while ensuring the connection strength.
[0043] The above are optional embodiments of the present application, and are not intended to limit the protection scope of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A filter element for an air filter, comprising a filter screen (1) and a housing (2) arranged on both sides of the filter screen (1), characterized in that: The shell (2) is provided with a first reinforcing rib (3) and a second reinforcing rib (4), a plurality of the first reinforcing ribs (3) are provided, the first reinforcing ribs (3) are provided along the width direction of the shell (2), two second reinforcing ribs (4) are provided, the second reinforcing ribs (4) are connected between two opposite corners of the shell (2), the two second reinforcing ribs (4) are arranged in a staggered manner, and the first reinforcing rib (3) is wider than the second reinforcing rib (4).
2. The air filter element according to claim 1, characterized in that: A connecting piece (5) is provided between the end of the second reinforcing rib (4) and the corner of the outer shell (2).
3. The air filter element according to claim 1, characterized in that: A frame (6) is provided on one side of the housing (2) close to the filter screen (1), and the frame (6) is rigidly arranged.
4. The air filter element according to claim 3, characterized in that: A first magnetic component (61) is provided on a side of the frame (6) away from the housing (2), a second magnetic component (1111) is provided on the filter screen (1), and the first magnetic component (61) is used to attract the second magnetic component (1111).
5. The air filter element according to claim 1, characterized in that: A first positioning column (7) is provided on one of the shells (2), and a second positioning column (8) is provided on the other shell (2). A positioning hole (112) is provided on the filter screen (1), and the first positioning column (7) and the second positioning column (8) are respectively passed through the two ends of the positioning hole (112).
6. The air filter element according to claim 5, characterized in that: The first positioning column (7) is provided with a buckle (721), and the second positioning column (8) is provided with a slot (81) for the buckle (721) to be snapped into.
7. The air filter element according to claim 5, characterized in that: The first positioning column (7) comprises a positioning portion (71) and a connecting portion (72) arranged on the positioning portion (71); the diameter of the positioning portion (71) is the same as the diameter of the positioning hole (112); the diameter of the positioning portion (71) is larger than the diameter of the connecting portion (72); a through hole (21) is provided on the housing (2); a receiving groove (711) is provided on the positioning portion (71); the through hole (21) and the receiving groove (711) are connected; the receiving groove (711) is used to receive a connecting portion (72) on another housing (2).
8. The air filter element according to claim 7, characterized in that: A rounded corner (712) is provided at one end of the positioning portion (71) away from the housing (2).