WiFi antenna copper pipe welding equipment

Abstract

The utility model discloses WiFi antenna copper pipe welding equipment in the field of welding equipment, which comprises a welding table, at least two station tables are arranged on the surface of the welding table, a connector fixing seat fixed at the front end and a copper pipe fixing seat moving backwards are arranged on the surfaces of the station tables, and a rotating connector rotating disc is arranged at one end, facing the copper pipe fixing seat, of the connector fixing seat. The connector fixing base is further provided with a driving motor, the output end of the driving motor penetrates through the connector fixing base to drive and control the connector rotating disc to rotate, a copper pipe rotating disc coaxially aligned with the connector rotating disc is arranged at the end, facing the connector fixing base, of the copper pipe fixing base, a copper pipe inserting groove used for inserting a copper pipe is formed in the center of the copper pipe rotating disc, and a spring piece is arranged at the bottom of the copper pipe inserting groove. A welding laser head for machining is further arranged on the welding table. Welding of the joint of the copper pipe and the joint is completed through synchronous rotation of the joint rotating disc and the copper pipe rotating disc, welding is firmer, the two station tables working alternately are additionally arranged on the whole equipment, the waiting time of a welding laser head is shortened, and the welding efficiency is improved.

Description

Technical Field

[0001] This utility model relates to the field of welding equipment technology, specifically to a WiFi antenna copper tube welding device. Background Technology

[0002] WiFi antennas are a brand of wireless network communication technology. They are mainly used to enhance wireless network signals, making wireless signal transmission more stable and reliable. They are commonly used to send and receive WiFi signals and are an important component of devices such as wireless routers and wireless network cards. They can convert high-frequency current or signals into electromagnetic waves, which are then radiated into the surrounding space, thereby enabling the transmission and reception of wireless signals.

[0003] In wireless router applications, the WiFi antenna is typically connected to the router's transmitter and receiver, responsible for transmitting data signals to client devices and receiving data signals back from client devices. In wireless network card applications, the WiFi antenna is responsible for receiving signals from the wireless router and transmitting data signals back to the router.

[0004] The components inside an antenna that receive signals typically consist of copper tubes and corresponding connectors. Therefore, during manufacturing, the copper tubes and connectors are usually directly welded together. However, currently, the welding of copper tubes and connectors is mostly done manually using corresponding clamps. This welding method cannot rotate the copper tube to complete the welding and fixing around the circumference; in fact, it is often necessary to remove the tube to change the rotation direction before continuing welding. The entire operation is quite cumbersome and inefficient. Utility Model Content

[0005] In order to overcome the shortcomings of existing technical solutions, this utility model provides a WiFi antenna copper tube welding equipment, which can effectively solve the technical problem of low welding efficiency of copper tubes and joints.

[0006] The technical solution adopted by this utility model to solve its technical problem is:

[0007] A WiFi antenna copper tube welding device includes a welding table with at least two workstations on its surface. Each workstation has a connector fixing seat fixed to its front end and a movable copper tube fixing seat located behind the connector fixing seat. A rotating connector turntable is located at the end of the connector fixing seat facing the copper tube fixing seat. A connector insertion slot for inserting and fixing connectors is located at the center of the turntable. A drive motor is located at the end of the connector fixing seat away from the turntable. The output end of the drive motor passes through the connector fixing seat to drive and control the rotation of the connector turntable. The copper tube fixing base has a copper tube turntable aligned coaxially with the joint turntable at one end facing the joint fixing base. The copper tube turntable has a copper tube insertion slot at its center for inserting copper tubes. A spring is provided at the bottom of the copper tube insertion slot. The welding table has X-axis modules that move back and forth and X-axis drive motors that are driven and controlled on both sides. A Y-axis module that moves left and right and Y-axis drive motors that are driven and controlled are connected between the two X-axis modules. The Y-axis module is equipped with a synchronously moving robotic arm. A welding laser head for welding towards the joint fixing base is connected to the end of the robotic arm.

[0008] Furthermore, the workstation surface is provided with front and rear fixed guide rails, and the copper tube fixing seat is located above the guide rails and can move.

[0009] Furthermore, the copper tube fixing seat is provided with locking pins on both sides that come into contact with the surface of the workbench after being screwed on.

[0010] Furthermore, the connector turntable is embedded inside the connector fixing seat, and a first ball bearing is provided between the side of the connector turntable and the connector fixing seat.

[0011] Furthermore, the inner wall of the connector insertion slot is provided with a sponge layer.

[0012] Furthermore, the copper tube turntable is embedded inside the copper tube fixing seat, and a second ball bearing is provided between the side of the copper tube turntable and the copper tube fixing seat.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] The equipment provided by this utility model can align and fix the copper pipe and the connector to be welded coaxially, and then use the connector turntable and the copper pipe turntable to rotate synchronously to complete the welding at the connection between the copper pipe and the connector. The entire welding process can be completed automatically, the welding is more solid and the stability is high. At the same time, the equipment is equipped with two alternating workstations to reduce the waiting time of the welding laser head and improve the welding efficiency. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of an embodiment of the present utility model;

[0016] Figure 2This is a schematic diagram of the back structure of the connector fixing seat in an embodiment of this utility model;

[0017] Figure 3 This is a schematic diagram of the internal structure of the connector fixing seat according to an embodiment of the present utility model;

[0018] Figure 4 This is a schematic diagram of the copper tube fixing seat structure according to an embodiment of the present utility model;

[0019] Figure 5 This is a schematic diagram of the internal structure of the copper tube fixing seat according to an embodiment of the present utility model;

[0020] Numbering on the map:

[0021] 1-Welding table, 2-Workstation, 3-Joint fixing seat, 4-Copper pipe fixing seat, 5-Joint turntable, 6-Joint insertion slot, 7-Drive motor, 8-Copper pipe turntable, 9-Copper pipe insertion slot, 10-Spring component, 11-X-axis module, 12-X-axis drive motor, 13-Y-axis module, 14-Y-axis drive motor, 15-Robotic arm, 16-Welding laser head, 17-Guide rail, 18-Locking pin, 19-First ball bearing, 20-Sponge layer, 21-Second ball bearing. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] like Figure 1-5 As shown, this utility model provides a WiFi antenna copper tube welding equipment, mainly used to fix copper tubes and SMA connectors and then weld them together. Its specific structure includes a welding table 1, on the surface of which are provided two workstations 2. This technical solution adds two workstations 2 for welding copper tubes and SMA connectors. The welding operations on the two workstations 2 are performed alternately, which makes it convenient for users to change the materials to be welded.

[0024] The workstation 2 is provided with a connector fixing seat 3 fixed at the front end and a copper pipe fixing seat 4 that moves behind the connector fixing seat 3. Each workstation 2 is provided with a corresponding connector fixing seat 3 and copper pipe fixing seat 4. In order to meet the use of copper pipes of different lengths, a guide rail 17 is added to the surface of the workstation 2 to allow the copper pipe fixing seat 4 to move back and forth. The user can adjust the position of the copper pipe fixing seat 4 according to the length of the copper pipe and fix it to the position on the workstation 2 by locking pins 18 that are turned downward on both sides. When the locking pins 18 are turned and contact the surface of the workstation 2, the copper pipe fixing seat 4 will not move on the guide rail 17.

[0025] The connector fixing seat 3 has a rotating connector turntable 5 at one end facing the copper tube fixing seat 4. The connector fixing seat 3 has a drive motor 7 at the other end away from the connector turntable 5. The output end of the drive motor 7 passes through the connector fixing seat 3 to drive and control the rotation of the connector turntable 5. After the drive motor 7 is fixed to the side of the connector fixing seat 3, the output end only drives and controls the rotation of the connector turntable 5. As the drive motor 7 rotates, it can drive the SMA connector and the tube to rotate synchronously and complete the welding around the connection. During assembly, the connector turntable 5 is assembled inside the connector fixing seat 3 in an embedded manner. In order to reduce the friction when the connector turntable 5 rotates inside the connector fixing seat 3, a plurality of first ball bearings 19 are provided around the side of the connector turntable 5 at the connection between the connector turntable 5 and the connector fixing seat 3. The first ball bearings 19 are made of steel balls. The first ball bearings 19 are embedded in the connector fixing seat 3 and the connector turntable 5 and slide inside to avoid jamming when the connector turntable 5 rotates.

[0026] The connector turntable 5 has a connector insertion slot 6 at its center for inserting and fixing connectors. The connector insertion slot 6 is used to place and fix SMA connectors. At the same time, in order to enhance the stability of inserting the connector, a sponge layer 20 is added to the inner wall of the connector insertion slot 6 to enhance sealing and tightness.

[0027] The copper tube fixing seat 4 has a copper tube turntable 8 coaxially aligned with the joint turntable 5 at one end facing the joint fixing seat 3. The copper tube turntable 8 has a copper tube insertion slot 9 at its center for inserting copper tubes. During the welding process, the copper tube and the SMA joint need to rotate synchronously. The copper tube turntable 8 rotates synchronously with the joint turntable 5. During assembly, the copper tube turntable 8 is also assembled inside the copper tube fixing seat 4 by embedding. In order to reduce the friction of the copper tube turntable 8 rotating inside the copper tube fixing seat 4, a number of second ball bearings 21 are provided around the side of the copper tube turntable 8 at the connection between the copper tube turntable 8 and the copper tube fixing seat 4. The second ball bearings 21 are made of steel balls. The second ball bearings 21 are embedded in the copper tube fixing seat 4 and the copper tube turntable 8 and slide inside to avoid jamming when the copper tube turntable 8 rotates.

[0028] The bottom of the copper tube insertion slot 9 is provided with a spring element 10, which allows the inserted copper tube to be pressed against the SMA connector, thereby enhancing the sealing between the copper tube and the SMA connector during welding and improving the stability of the welding process.

[0029] The welding table 1 has X-axis modules 11 that move back and forth and X-axis drive motors 12 that are driven and controlled on both sides. Y-axis modules 13 that move left and right and Y-axis drive motors 14 that are driven and controlled are connected between the two X-axis modules 11. The Y-axis module 13 is equipped with a synchronously moving robotic arm 15. The end of the robotic arm 15 is connected to a welding laser head 16 that is welded toward the joint fixing seat 3. During welding, the welding laser head 16 moves to the position where the copper tube and the SMA joint are connected for welding. In order to adjust the position of the welding laser head 16, the X-axis module 11 and the Y-axis module 13 are used to adjust the position in the X-axis and Y-axis directions respectively. The robotic arm 15, which is composed of multiple sections, is also used. The user can bend and adjust it to the length used for welding.

[0030] Compared with traditional technology, this equipment can align and fix the copper pipe and connector to be welded coaxially, and then use the connector turntable 5 and the copper pipe turntable 9 to rotate synchronously to complete the welding at the connection between the copper pipe and the connector. The entire welding process can be completed automatically, the welding is stronger and more stable. At the same time, the equipment is equipped with two alternating workstations 2, which reduces the waiting time of the welding laser head 16 and improves the welding efficiency.

[0031] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, all variations falling within the meaning and scope of equivalents of the claims are intended to be included within this invention, and no reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A WiFi antenna copper tube welding device, comprising a welding table, characterized in that: At least two workstations are provided on the surface of the welding table, and a joint fixing seat fixed at the front end and a copper tube fixing seat movable behind the joint fixing seat are provided on the surface of the workstation, a rotating joint turntable is provided at one end of the joint fixing seat facing the copper tube fixing seat, a joint insertion slot for inserting and fixing the joint is provided at the center of the joint turntable, a driving motor is provided at one end of the joint fixing seat away from the joint turntable, and the output end of the driving motor drives and controls the joint turntable to rotate through the joint fixing seat, a copper tube turntable coaxially aligned with the joint turntable is provided at one end of the copper tube fixing seat facing the joint fixing seat, a copper tube insertion slot for inserting the copper tube is provided at the center of the copper tube turntable, and a spring member is provided at the bottom of the copper tube insertion slot, X-axis modules moving forward and backward and a drive-controlled X-axis drive motor are provided on both sides of the welding table, a Y-axis module moving left and right and a drive-controlled Y-axis drive motor are connected between the X-axis modules on both sides, the Y-axis module is equipped with a synchronously moving mechanical arm, and a welding laser head welding toward one end of the joint fixing seat is connected to the end of the mechanical arm.

2. The WiFi antenna copper tube welding equipment according to claim 1, characterized in that: The surface of the workstation table is provided with front and rear fixed guide rails, and the copper tube fixing seat is arranged above the guide rails for movement.

3. A WiFi antenna copper tube welding device according to claim 1 or 2, characterized in that: The copper tube fixing seat has locking nails on both sides which contact the surface of the workstation after being screwed.

4. The WiFi antenna copper tube welding equipment according to claim 1, characterized in that: The joint rotating disk is embedded in the joint fixing seat, and a first ball is arranged between the side surface of the joint rotating disk and the joint fixing seat.

5. A WiFi antenna copper tube welding device according to claim 1 or 4, characterized in that: The inner wall of the joint insertion groove is provided with a sponge layer.

6. The WiFi antenna copper tube welding equipment according to claim 1, characterized in that: The copper tube rotating disk is embedded in the copper tube fixing seat, and a second ball bearing is arranged between the side surface of the copper tube rotating disk and the copper tube fixing seat.

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