Diamond grinding wheel grinding tool
By designing a simplified ejection mechanism and injection system in the diamond grinding wheel grinding tool, the problems of complex ejection structure and uneven powder distribution in the existing technology are solved, and more efficient material retrieval and higher quality grinding wheels are achieved. forming.
Patent Information
- Application Number
- CN202420970166.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-07
- Publication Date
- 2025-01-21
- Estimated Expiration
- 2034-05-07
AI Technical Summary
The ejection structure of existing diamond grinding wheel abrasives is complex and is inconvenient for material extraction. In addition, the powder is prone to voids and uneven distribution during material injection, which affects the overall quality of the grinding wheel.
A diamond grinding wheel grinding tool is designed. Its ejection mechanism is set on the fixed seat of the upper mold. The lifting and lowering movement of the upper mold is realized through a hydraulic lifting device and connecting arm. It is combined with a vibration motor and an injection mechanism to ensure uniform injection of powder. and closely packed.
It simplifies the ejection process of the grinding wheel, improves the convenience of material retrieval, ensures the uniform distribution and tight arrangement of the powder, and improves the overall quality of the grinding wheel.
Smart Images

Figure CN222371371U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of diamond grinding wheel production, in particular to a diamond grinding wheel grinding tool. Background Art
[0002] Diamond grinding wheel is a kind of grinding wheel tool that uses diamond as abrasive. It is made of natural or artificial diamond powder as the main raw material, and is sintered with different resin binders or powder metallurgy technology. Diamond grinding wheels have the characteristics of high hardness, high wear resistance, high precision and stability, so they are widely used in processing various non-ferrous materials such as glass, silicon, ceramics, sapphire, and superhard materials such as PCD. Diamond grinding wheel tools usually consist of three parts: diamond abrasive layer, transition layer and matrix. Among them, the diamond layer is the working part of the grinding wheel, which is composed of abrasives, binders and fillers; the transition layer is used to firmly connect the diamond layer to the matrix. The grinding wheel embryo is usually formed by pressing a molding material composed of abrasives, binders and other raw materials through a grinding wheel mold.
[0003] For example, the Chinese authorized patent "A Diamond Grinding Wheel Abrasive Tool" with announcement number CN220052947U includes a base plate and a support frame fixed on the top of the base plate, the top of the support frame is fixedly connected with a hydraulic push rod, the output end of the hydraulic push rod passes through the top wall of the support frame and is fixedly connected with a lifting plate, the bottom of the lifting plate is provided with a first connecting plate, the bottom of the first connecting plate is provided with an upper mold, the bottom of the upper mold is provided with a lower mold, and the top of the base plate is provided with a placement groove. First, the second connecting plate is driven to move upward by starting the motor, and the top plate of the material discharge can be driven to move upward inside the mold groove by the connecting rod, thereby pushing the grinding wheel embryo body after pressing inside the mold groove upward until the grinding wheel embryo body is pushed out from the inside of the mold groove.
[0004] Although the above-mentioned prior art can realize the ejection of the processed grinding wheel, the ejection structure is relatively complicated, which affects the convenience of material removal. In addition, when injecting material into the lower mold, gaps are easily present between the powder materials, and the powder materials are unevenly distributed, which affects the overall quality of the grinding wheel after pressing. Therefore, it does not meet the existing needs. In this regard, we propose a diamond grinding wheel abrasive tool. Utility Model Content
[0005] The utility model aims to provide a diamond grinding wheel tool to solve the problems of the device's complicated and inconvenient ejection structure and the existence of gaps and uneven distribution between powders during the injection process proposed in the above background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a diamond grinding wheel grinding tool, comprising a workbench, a support plate is welded and fixed to the rear side of the upper end surface of the workbench, a top plate is welded and fixed to the front side of the top of the support plate, and a hydraulic lifting device is fixedly installed at the lower end of the top plate; and further comprising:
[0007] A fixing seat, which is arranged at the movable end of the hydraulic lifting device, and the fixing seat and the hydraulic lifting device are fixed by bolts, an upper mold is installed at the lower end of the fixing seat, and a receiving groove is arranged on one side inside the fixing seat;
[0008] The lower mold is arranged in the middle position of the workbench, and a support seat is installed at the bottom of the inner cavity of the lower mold. A connecting arm is integrally formed on one side of the support seat by casting, and one side of the inner cavity of the lower mold provides a groove for placing the connecting arm. The edges of the connecting arm and the support seat are respectively fitted with the lower mold and the provided groove, and the connecting arm and the support seat are respectively slidably connected to the lower mold and the provided groove, and the upper end of the connecting arm extends to the inside of the storage groove, and the upper end of the connecting arm is limited by the sliding of the storage groove.
[0009] Preferably, the workbench is located at the outer ring of the lower mold and is provided with an annular groove, an annular tooth groove connected to the annular groove is provided below the annular groove, and the racks are distributed on the outside of the inner cavity of the annular tooth groove, and an injection mechanism is provided above the annular groove, and the injection mechanism includes an adjusting block, a sliding seat is installed at the bottom of the adjusting block, and the sliding seat is slidably matched with the annular groove, rollers are rotatably installed on both sides of the sliding seat, and the rollers are fitted with the annular groove, and a first motor is fixedly installed inside the sliding seat, and a gear is installed on the output shaft of the first motor, and the gear is meshed with the annular tooth groove.
[0010] Preferably, an injection pipe is installed inside the adjusting block, and the injection pipe is connected to the adjusting block through a rotating shaft, a feeding pipe extending to the outside of the adjusting block is installed at the rear end of the injection pipe, a second motor is fixedly installed on the upper end of the adjusting block, and the output shaft of the second motor is connected to the rotating shaft between the injection pipe and the adjusting block.
[0011] Preferably, a vibration motor is installed at the bottom of the lower mold, and four vibration motors are provided and distributed in a ring shape.
[0012] Preferably, a core rod is fixedly provided at a middle position of the upper end surface of the support seat, and a groove for the core rod to pass through is reserved at the center position of the upper mold.
[0013] Preferably, a return spring is fixedly installed between the receiving groove and the upper end of the connecting arm.
[0014] Preferably, the injection tube is rotatably switched between zero degrees and ninety degrees.
[0015] Compared with the prior art, the beneficial effects of the utility model are:
[0016] 1. The utility model arranges the ejection mechanism of the grinding wheel on the fixed seat where the upper mold is located. Before the powder is injected, the support seat is located at the bottom of the lower mold, and the subsequently injected powder can fall on the top of the support seat. After the injection is completed, the hydraulic lifting device is turned on to drive the upper mold to move downward through the fixed seat until it enters the lower mold to extrude the powder, thereby realizing the molding of the diamond grinding wheel. During the downward pressing process, the upper end of the connecting arm gradually shrinks into the receiving groove of the fixed seat, which will not affect the entire pressing work. After pressing, with the lifting of the hydraulic lifting device, the connecting arm is also moved out of the placement cavity under the action of gravity, and finally, under the traction of the fixed seat, the supporting seat is driven to rise by the connecting arm to realize separation from the lower mold. At this time, the molded grinding wheel is located above the workbench, and the staff can easily take it out. The discharging mechanism is not only simple in structure, but also can realize the ejection work in the process of lifting and moving in cooperation with the upper mold, and the convenience is further improved.
[0017] 2. The utility model is provided with an injection mechanism. During the injection process, the powder is transported through the feeding pipe and enters the lower mold through the injection pipe. During the injection process, the first motor is turned on, and its output shaft drives the gear to rotate. Since the sliding seat on the injection mechanism is movably limited on the annular groove, the gear is engaged with the annular tooth groove on the workbench. Then, the rotation of the gear can drive the injection mechanism to make an annular motion on the annular groove, thereby evenly injecting the powder into the interior of the lower mold, effectively improving the uniformity of injection and improving the pressing quality of the diamond grinding wheel.
[0018] 3. The utility model installs a vibration motor at the bottom of the lower mold. When the vibration motor is started, the eccentric block inside it will rotate at a high speed. The eccentric block will generate centrifugal force when rotating. This centrifugal force is transmitted to the bottom of the mold through the shaft of the motor, and then converted into an exciting force. This exciting force acts on the injected powder to vibrate the powder particles. Due to the effect of vibration, the powder particles begin to move relative to each other, and the original gaps begin to be filled by the surrounding powder particles. At the same time, the vibration also promotes the friction and rearrangement between the powder particles, making the contact between the particles closer and further reducing the gaps. The vibration motor not only provides the power required to remove the gaps, but also ensures the uniformity and compactness of the powder distribution through its continuous and stable vibration. This helps to improve the quality of the product and reduce performance problems caused by the existence of gaps. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the internal structure of the utility model;
[0020] Figure 2It is a schematic diagram of the structure of the injection mechanism of the utility model;
[0021] Figure 3 This is a top view of the workbench of the utility model;
[0022] Figure 4 This is a schematic diagram of the structure of the grinding wheel ejection mechanism of the utility model;
[0023] Figure 5 For the utility model Figure 1 A partial enlarged view of area A.
[0024] In the figure: 1. workbench; 2. support plate; 3. top plate; 4. hydraulic lifting device; 5. fixed seat; 6. upper mold; 7. injection mechanism; 8. lower mold; 9. connecting arm; 10. vibration motor; 11. adjustment block; 12. injection pipe; 13. first motor; 14. feeding pipe; 15. sliding seat; 16. annular slide groove; 17. roller; 18. second motor; 19. gear; 20. annular tooth groove; 21. support seat; 22. core rod; 23. storage groove. DETAILED DESCRIPTION
[0025] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0026] See also Figure 1-5 The utility model provides an embodiment: a diamond grinding wheel abrasive tool, comprising a workbench 1, a support plate 2 is welded and fixed to the rear side of the upper end surface of the workbench 1, a top plate 3 is welded and fixed to the front side of the top of the support plate 2, and a hydraulic lifting device 4 is fixedly installed at the lower end of the top plate 3; and further comprising:
[0027] A fixed seat 5 is arranged at the movable end of the hydraulic lifting device 4, and the fixed seat 5 and the hydraulic lifting device 4 are fixed by bolts, an upper mold 6 is installed at the lower end of the fixed seat 5, and a receiving groove 23 is arranged on one side inside the fixed seat 5;
[0028] The lower mold 8 is arranged in the middle position of the workbench 1, and a support seat 21 is installed at the bottom of the inner cavity of the lower mold 8. A connecting arm 9 is integrally formed on one side of the support seat 21 by casting, and one side of the inner cavity of the lower mold 8 provides a groove for placing the connecting arm 9. The edges of the connecting arm 9 and the support seat 21 are respectively fitted with the lower mold 8 and the provided groove, and the connecting arm 9 and the support seat 21 are respectively slidably connected with the lower mold 8 and the provided groove, and the upper end of the connecting arm 9 extends to the inside of the storage groove 23, and the upper end of the connecting arm 9 is slidably limited with the storage groove 23.
[0029] When in use, before the powder is injected, the support seat 21 is located at the bottom of the lower mold 8, and the subsequently injected powder can fall above the support seat 21. After the injection is completed, the hydraulic lifting device 4 is turned on, and the upper mold 6 is driven to move downward through the fixed seat 5 until it enters the lower mold 8 to extrude the powder, thereby realizing the molding of the diamond grinding wheel. During the downward pressing process, the upper end of the connecting arm 9 gradually shrinks into the receiving groove 23 of the fixed seat 5, which will not affect the entire pressing work. After pressing, with the lifting of the hydraulic lifting device 4, the connecting arm 9 is also moved out of the receiving groove 23 under the action of gravity, and finally, under the traction of the fixed seat 5, the connecting arm 9 is used to drive the support seat 21 to rise to achieve separation from the lower mold 8. At this time, the formed grinding wheel is located above the workbench 1, and the staff can easily take it out.
[0030] See also Figure 1 , Figure 2 and Figure 3 The workbench 1 is located on the outer ring of the lower mold 8 and is provided with an annular groove 16. An annular tooth groove 20 connected thereto is provided below the annular groove 16, and the rack is distributed on the outside of the inner cavity of the annular tooth groove 20. An injection mechanism 7 is provided above the annular groove 16. The injection mechanism 7 includes an adjusting block 11. A sliding seat 15 is installed at the bottom of the adjusting block 11, and the sliding seat 15 is slidably matched with the annular groove 16. Rollers 17 are rotatably installed on both sides of the sliding seat 15, and the rollers 17 are fitted with the annular groove 16. A first motor 13 is fixedly installed inside the sliding seat 15, and a gear 19 is installed on the output shaft of the first motor 13, and the gear 19 is meshed with the annular tooth groove 20. The discharging mechanism is not only simple in structure, but also can realize the ejection work in the process of lifting and moving in cooperation with the upper mold 6, and the convenience is further improved.
[0031] See also Figure 2 A material injection pipe 12 is installed inside the adjusting block 11, and the material injection pipe 12 is connected to the adjusting block 11 through a rotating shaft. A feeding pipe 14 extending to the outside of the adjusting block 11 is installed at the rear end of the material injection pipe 12. A second motor 18 is fixedly installed on the upper end of the adjusting block 11, and the output shaft of the second motor 18 is connected to the rotating shaft between the material injection pipe 12 and the adjusting block 11, so as to realize the feeding of the material injection pipe 12 and the adjustment of the angle.
[0032] See also Figure 1 and Figure 5A vibration motor 10 is installed at the bottom of the lower mold 8. There are four vibration motors 10, and the vibration motors 10 are distributed in a ring shape. When the vibration motor 10 is started, the eccentric block inside it will rotate at a high speed. The eccentric block will generate centrifugal force when rotating. This centrifugal force is transmitted to the bottom of the mold through the shaft of the motor, and then converted into an exciting force. This exciting force acts on the injected powder, causing the powder particles to vibrate. Due to the effect of vibration, the powder particles begin to move relative to each other, and the original gaps begin to be filled by the surrounding powder particles. At the same time, the vibration also promotes the friction and rearrangement between the powder particles, making the contact between the particles closer and further reducing the gaps.
[0033] See also Figure 4 A core rod 22 is fixedly arranged at the middle position of the upper end surface of the support seat 21, and a groove for the core rod 22 to pass through is reserved at the center position of the upper mold.
[0034] See also Figure 1 A return spring is fixedly installed between the receiving groove 23 and the upper end of the connecting arm 9.
[0035] See also Figure 2 and Figure 3 , the injection tube 12 is rotated and switched between zero degree and ninety degrees.
[0036] Working principle: When in use, during the injection process, the powder is transported through the feeding pipe 14 and allowed to enter the lower mold 8 through the injection pipe 12. During the injection process, the first motor 13 is turned on, and its output shaft drives the gear 19 to rotate. Since the sliding seat 15 on the injection mechanism 7 is movably limited on the annular groove 16, the gear 19 is engaged with the annular tooth groove 20 on the workbench 1. Then, the rotation of the gear 19 can drive the injection mechanism 7 to make a circular motion on the annular groove 16, thereby evenly injecting the powder into the interior of the lower mold 8.
[0037] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
Claims
1. A diamond grinding wheel tool, comprising a workbench (1), a support plate (2) being welded and fixed to the rear side of the upper end surface of the workbench (1), a top plate (3) being welded and fixed to the front side of the top end of the support plate (2), and a hydraulic lifting device (4) being fixedly mounted on the lower end of the top plate (3); Features: Also includes: A fixed seat (5) is arranged at the movable end of the hydraulic lifting device (4), and the fixed seat (5) and the hydraulic lifting device (4) are fixed by bolts, an upper mold (6) is installed at the lower end of the fixed seat (5), and a receiving groove (23) is arranged on one side inside the fixed seat (5); A lower mold (8) is arranged at the middle position of the workbench (1); a support seat (21) is installed at the bottom of the inner cavity of the lower mold (8); a connecting arm (9) is integrally formed on one side of the support seat (21) by casting; and a groove for placing the connecting arm (9) is provided on one side of the inner cavity of the lower mold (8); the edges of the connecting arm (9) and the support seat (21) are respectively fitted with the lower mold (8) and the provided groove, and the connecting arm (9) and the support seat (21) are respectively slidably connected to the lower mold (8) and the provided groove, and the upper end of the connecting arm (9) extends to the inside of the receiving groove (23), and the upper end of the connecting arm (9) is slidably limited with the receiving groove (23).
2. A diamond grinding wheel tool according to claim 1, characterized in that: The workbench (1) is located on the outer ring of the lower mold (8) and is provided with an annular groove (16). An annular tooth groove (20) connected to the annular groove (16) is provided below the annular groove (16), and the rack is distributed on the outside of the inner cavity of the annular tooth groove (20). An injection mechanism (7) is provided above the annular groove (16). The injection mechanism (7) includes an adjustment block (11). A sliding seat (15) is installed at the bottom of the adjustment block (11), and the sliding seat (15) and the annular groove (16) are slidably matched. Rollers (17) are rotatably installed on both sides of the sliding seat (15), and the rollers (17) are fitted with the annular groove (16). A first motor (13) is fixedly installed inside the sliding seat (15), and a gear (19) is installed on the output shaft of the first motor (13), and the gear (19) is meshed with the annular groove (20).
3. A diamond grinding wheel tool according to claim 2, characterized in that: A material injection pipe (12) is installed inside the adjusting block (11), and the material injection pipe (12) is connected to the adjusting block (11) via a rotating shaft. A feeding pipe (14) extending to the outside of the adjusting block (11) is installed at the rear end of the material injection pipe (12). A second motor (18) is fixedly installed at the upper end of the adjusting block (11), and an output shaft of the second motor (18) is connected to the rotating shaft between the material injection pipe (12) and the adjusting block (11).
4. The diamond grinding wheel tool according to claim 1, characterized in that: A vibration motor (10) is installed at the bottom of the lower mold (8), and four vibration motors (10) are provided, and the vibration motors (10) are distributed in a ring shape.
5. The diamond grinding wheel tool according to claim 1, characterized in that: A core rod (22) is fixedly arranged at the middle position of the upper end surface of the support seat (21), and a groove for the core rod (22) to pass through is reserved at the center position of the upper mold.
6. The diamond grinding wheel tool according to claim 1, characterized in that: A return spring is fixedly installed between the receiving groove (23) and the upper end of the connecting arm (9).
7. The diamond grinding wheel tool according to claim 3, characterized in that: The injection pipe (12) is rotatably switched between zero degree and ninety degrees.
Citation Information
Patent Citations
Diamond grinding wheel grinding tool
CN220052947U