Pipeline prefabrication rolling support

By designing a prefabricated pipe rolling bracket that includes a platform, a support rod, a locking piece, a bearing and a centrifugal piece, the problem of difficulty in pipe rotation caused by traditional auxiliary brackets is solved, and the efficiency, convenience and safety of pipe prefabrication are achieved.

CN222371936UActive Publication Date: 2025-01-21CHINA CONSTR EIGHTH ENG DIV CORP LTD ZHEJIANG CONSTR CO LTD
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Patent Information

Application Number
CN202421092283.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-17
Publication Date
2025-01-21
Estimated Expiration
2034-05-17

AI Technical Summary

Technical Problem

In the prior art, due to the large friction resistance and gravity of the traditional auxiliary bracket during the pipeline prefabrication process, the pipe is difficult to rotate, especially the large pipe diameter pipe, which leads to inconvenient welding and affects the welding quality.

Method used

A prefabricated rolling support for pipelines is designed, including a bearing platform, a support rod, a locking piece, a bearing and a centrifugal disc. The distance between the support rods is adjusted by drilling holes on the platform, and bearings and centrifugal discs are used to achieve flexible rotation and multi-angle welding prefabrication of the pipeline.

Benefits of technology

This design improves the efficiency and quality of pipe prefabrication, reduces the labor intensity during the welding process, reduces the danger caused by pipe rotation, and saves labor and time.

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Abstract

The utility model discloses a pipeline prefabrication rolling support which comprises a bearing platform, a plurality of supporting legs are arranged at the bottom of the bearing platform, a plurality of penetrating holes are formed in the two opposite ends of the bearing platform respectively, and the penetrating holes are formed in the width direction of the bearing platform at intervals. The two supporting rods are arranged in the same direction, the supporting rods are arranged above the bearing platform and arranged in the length direction of the bearing platform, vertical rods are formed at the two ends of each supporting rod respectively, and the lower ends of the vertical rods are detachably arranged in the penetrating holes in a penetrating mode; the locking pieces are provided with threaded holes, external threads are formed on the vertical rod, the lower end of the vertical rod is screwed with the two locking pieces, and the two locking pieces are pressed against the top and the bottom of the bearing platform respectively; inner rings of the bearings are arranged outside the supporting rod in a sleeving mode, at least two bearings are arranged on the supporting rod, and outer rings of the bearings are supported on the outer side of a pipeline to be machined. The auxiliary support solves the problem that in mechanical and electrical installation engineering, rotation is difficult when an existing auxiliary support is adopted for pipeline prefabrication.
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Description

Technical Field

[0001] The utility model relates to the technical field of building construction, in particular to a pipeline prefabricated rolling bracket. Background Art

[0002] At present, a large amount of pipeline prefabrication work needs to be carried out in the construction of electromechanical installation projects. In the conventional pipeline prefabrication process, a simple auxiliary bracket is directly used. The existing simple auxiliary bracket adopts a triangular fixed bracket, which is welded by two thick steel plates and four round tubes. The upper part presents an inverted triangle to place the pipeline, and the four round tubes below serve as legs. When the pipeline is prefabricated, it is placed on the triangular fixed bracket for welding. The disadvantage of this method is that the pipeline needs to be rotated during prefabrication. The traditional auxiliary bracket has large friction resistance, and coupled with its own gravity, it makes it particularly difficult to rotate the pipe. For some large-diameter pipes, this bracket is no longer applicable, and prefabrication requires welders to squat on the ground to weld the pipe. This welding method is extremely inconvenient to operate, which has a certain impact on the welding quality. The repair and expansion of the weld will waste manpower, time and economic costs.

[0003] The information disclosed in this background technology section is only intended to increase the understanding of the overall background of the present invention, and should not be regarded as acknowledging or suggesting in any form that the information constitutes the prior art already known to a person skilled in the art. Utility Model Content

[0004] In order to overcome the defects of the prior art, a pipeline prefabrication rolling bracket is provided to solve the problem of difficulty in rotation of the existing auxiliary brackets used in pipeline prefabrication in electromechanical installation projects.

[0005] In order to achieve the above object, a pipeline prefabricated rolling support is provided, comprising:

[0006] A support platform, wherein a plurality of legs are provided at the bottom of the support platform, and a plurality of through holes are respectively provided at opposite ends of the support platform, and the plurality of through holes are arranged at intervals along the width direction of the support platform;

[0007] Two support rods are arranged in the same direction, the support rods are arranged above the support platform and along the length direction of the support platform, and vertical rods are formed at both ends of the support rods, and the lower ends of the vertical rods are detachably inserted into the through holes;

[0008] A locking piece, wherein the locking piece is provided with a threaded hole, the vertical rod is formed with an external thread, and two locking pieces are screwed on the lower end of the vertical rod, and the two locking pieces are pressed against the top and bottom of the support respectively;

[0009] The inner ring of the bearing is sleeved on the outside of the support rod, and at least two bearings are arranged on the support rod. The outer ring of the bearing is supported on the outside of the pipe to be processed.

[0010] Furthermore, the plurality of through holes are arranged at equal intervals along the width direction of the support platform.

[0011] Furthermore, the positions of the bearings on the two support rods correspond one to one.

[0012] Furthermore, it also includes a centrifugal piece, which is arc-shaped, has a first end and a second end in the arc direction, is arranged between the inner ring and the outer ring, and the inner arc surface of the centrifugal piece is arranged toward the inner ring. The first end of the centrifugal piece is hinged to the outer side surface of the inner ring, and a return spring is connected between the second end of the centrifugal piece and the inner ring. The outer arc surface of the centrifugal piece is provided with a friction plate, and after the inner ring rotates and the centrifugal force applied to the second end of the centrifugal piece is greater than the elastic force of the return spring, the friction plate on the centrifugal piece is pressed against the inner side surface of the outer ring to reduce the rotation speed of the inner ring.

[0013] The beneficial effect of the utility model is that the pipeline prefabrication rolling bracket of the utility model has a simple structure, is easy to produce, easy to operate, and can effectively save labor. By drilling holes of different spacings on the support platform, the spacing of the support rods can be adjusted to meet the prefabrication of pipelines of various calibers; the pipeline is driven to rotate by the rotation of the bearing, and the welding prefabrication of pipelines at various angles is realized, which is convenient, fast and efficient. The pipeline prefabrication rolling bracket of the utility model improves the efficiency and quality of pipeline prefabrication and reduces the danger to workers caused by the rotation of the pipeline during pipeline welding. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Other features, objects and advantages of the present application will become more apparent by reading the detailed description of non-limiting embodiments made with reference to the following drawings:

[0015] Figure 1 It is a schematic structural diagram of a pipeline prefabricated rolling bracket according to an embodiment of the utility model.

[0016] Figure 2 It is a schematic diagram of the three-dimensional structure of the pipeline prefabricated rolling bracket according to an embodiment of the utility model.

[0017] Figure 3 It is a structural schematic diagram of a bearing according to an embodiment of the utility model.

[0018] Figure 4 This is a schematic diagram of the centrifugal piece in the embodiment of the utility model after rotation.

[0019] Figure 5 This is a schematic diagram of the use status of the pipeline prefabricated rolling bracket according to an embodiment of the utility model. DETAILED DESCRIPTION

[0020] The present application is further described in detail below in conjunction with the accompanying drawings and embodiments. It is to be understood that the specific embodiments described herein are only used to explain the relevant utility model, rather than to limit the utility model. It is also necessary to explain that, for ease of description, only the parts related to the utility model are shown in the accompanying drawings.

[0021] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present application will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0022] Reference Figures 1 to 5 As shown, the utility model provides a pipeline prefabricated rolling support, including: a support platform 1, a support rod 2, a locking piece 4 and a bearing 3.

[0023] The support platform 1 is rectangular. A plurality of legs are provided at the bottom of the support platform 1. In this embodiment, the number of legs is four. The four legs are respectively provided at the four corners of the support platform.

[0024] A plurality of through holes are respectively formed at opposite ends of the support platform 1. The plurality of through holes are spaced apart along the width direction of the support platform 1.

[0025] As a preferred embodiment, a plurality of through holes are arranged at equal intervals along the width direction of the support platform 1 .

[0026] The number of the support rods 2 is two. The two support rods 2 are arranged in the same direction. The support rods 2 are arranged above the support platform 1. The support rods are arranged along the length direction of the support platform 1. Vertical rods are formed at both ends of the support rods 2. The lower ends of the vertical rods are detachably inserted into the through holes.

[0027] In this embodiment, each vertical rod is equipped with two locking members 4. The locking members 4 are provided with threaded holes. The vertical rod is formed with external threads. The lower end of the vertical rod is screwed with two locking members 4. The two locking members 4 are pressed against the top and bottom of the support platform 1 respectively.

[0028] The bearing 3 is a roller bearing. The inner ring 31 of the bearing 3 is sleeved on the outside of the support rod 2. At least two bearings 3 are arranged on the support rod 2. The outer ring 32 of the bearing 3 is supported on the outside of the pipe 7 to be processed.

[0029] As a preferred embodiment, the positions of the bearings 3 on the two support rods 2 correspond one to one.

[0030] The pipeline prefabricated rolling support of the utility model also includes a centrifugal piece 5. In this embodiment, the inner ring of the bearing is rotatably sleeved on the support rod. The centrifugal piece 5 is arc-shaped. The centrifugal piece 5 has a first end and a second end in the arc direction. The centrifugal piece 5 is arranged between the inner ring 31 and the outer ring 32. The inner arc surface of the centrifugal piece 5 is arranged toward the inner ring 31. The first end of the centrifugal piece 5 is hinged to the outer side surface of the inner ring 31. A reset spring 6 is connected between the second end of the centrifugal piece 5 and the inner ring 31. A friction plate 8 is provided on the outer arc surface of the centrifugal piece 5. After the inner ring 31 rotates and the centrifugal force on the second end of the centrifugal piece 5 is greater than the elastic force of the reset spring 6, the friction plate 8 on the centrifugal piece 5 is pressed against the inner side surface of the outer ring to reduce the rotation speed of the inner ring 31.

[0031] In this embodiment, four 10# channel steels are installed at the bottom of the base as supporting legs, and the spacing and verticality of the supporting legs are adjusted.

[0032] The pedestal is welded to the supporting legs, and holes are drilled on the pedestal to control the distance between the two symmetrical holes on the pedestal to range from 50cm to 250cm.

[0033] The locking piece is screwed into the vertical rod to facilitate the adjustment of the height of the support rod. After the production is completed, the vertical rod of the support rod equipped with the bearing is directly inserted into the perforation of the base and fixed with the locking piece. The spacing of the support rod equipped with the bearing is adjusted to meet the needs of different pipe diameters.

[0034] According to the size of the pipeline, adjust the spacing and height of the support rods in advance, fix them after adjustment, and then place the pipeline to be prefabricated on the bearing support rods.

[0035] There are 10 perforations on the base, which can meet the welding requirements of pipes with diameters of DN50 to DN400 through symmetrical perforation combinations.

[0036] See also Figure 5 As shown, taking the DN250 pipe as an example, two pipes are placed on the support rod and welded from the front. After the front welding is completed, the pipes are rotated and the remaining parts are welded.

[0037] The utility model discloses a pipeline prefabricated rolling support, wherein the friction plate is fixed on the centrifugal plate. When the speed of the inner ring reaches a limited value, the centrifugal force is greater than the pull of the return spring, the centrifugal plate is thrown out, and the friction plate fixed on the centrifugal plate contacts the outer ring to generate friction to reduce the speed of the inner ring. The outer ring is formed with a keyway for limiting the axial position of the bearing, thereby increasing the stability of the bearing fixation.

[0038] The utility model of pipeline prefabrication rolling bracket reduces the number of fixed ports in welding during pipeline prefabrication, making it easier for welders to operate, reducing labor intensity and improving welding efficiency and qualification rate. So far, it has reduced steel consumption by 2 tons, saved processing time by 35 days, and saved costs by about 70,000 yuan.

[0039] The utility model of the pipeline prefabrication rolling bracket has a simple structure, is easy to produce, easy to operate, and can effectively save labor. By drilling holes of different spacings on the support platform, the spacing of the support rods can be adjusted to meet the prefabrication of pipelines of various calibers; the bearing rotates to drive the pipeline to rotate, and the welding prefabrication of pipelines at various angles is realized, which is convenient, fast and efficient.

[0040] The pipeline prefabrication rolling bracket of the utility model improves the pipeline prefabrication efficiency and quality and reduces the danger to workers caused by pipeline rotation during pipeline welding.

[0041] The above description is only a preferred embodiment of the present application and an explanation of the technical principles used. Those skilled in the art should understand that the scope of the utility model involved in the present application is not limited to the technical solution formed by a specific combination of the above technical features, but should also cover other technical solutions formed by any combination of the above technical features or their equivalent features without departing from the concept of the utility model. For example, the above features are replaced with the technical features with similar functions disclosed in the present application (but not limited to) by each other to form a technical solution.

Claims

1. A pipeline prefabricated rolling support, characterized in that: include: A support platform, wherein a plurality of legs are provided at the bottom of the support platform, and a plurality of through holes are respectively provided at opposite ends of the support platform, and the plurality of through holes are arranged at intervals along the width direction of the support platform; Two support rods are arranged in the same direction, the support rods are arranged above the support platform and along the length direction of the support platform, and vertical rods are formed at both ends of the support rods, and the lower ends of the vertical rods are detachably inserted into the through holes; A locking piece, wherein the locking piece is provided with a threaded hole, the vertical rod is formed with an external thread, and two locking pieces are screwed on the lower end of the vertical rod, and the two locking pieces are pressed against the top and bottom of the support respectively; The inner ring of the bearing is sleeved on the outside of the support rod, and at least two bearings are arranged on the support rod. The outer ring of the bearing is supported on the outside of the pipe to be processed.

2. The pipeline prefabricated rolling support according to claim 1 is characterized in that: The plurality of through holes are arranged at equal intervals along the width direction of the support platform.

3. The pipeline prefabricated rolling support according to claim 1 is characterized in that: The positions of the bearings on the two support rods correspond one to one.

4. The pipeline prefabricated rolling support according to claim 1, characterized in that: It also includes a centrifugal piece, which is arc-shaped and has a first end and a second end in the arc direction. The centrifugal piece is arranged between the inner ring and the outer ring, and the inner arc surface of the centrifugal piece is arranged toward the inner ring. The first end of the centrifugal piece is hinged to the outer side surface of the inner ring, and a return spring is connected between the second end of the centrifugal piece and the inner ring. A friction plate is provided on the outer arc surface of the centrifugal piece. After the inner ring rotates and the centrifugal force applied to the second end of the centrifugal piece is greater than the elastic force of the return spring, the friction plate on the centrifugal piece is pressed against the inner side surface of the outer ring to reduce the rotation speed of the inner ring.

Citation Information

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