Cleaning mechanism of plate processor
By designing a cleaning mechanism for the drive motor, screw rod, sliding seat, high-pressure nozzle and other components on the plate processor, the problem of low cleaning efficiency of the plate processor in the existing technology is solved, an efficient and automated cleaning process is realized, and production is improved. efficiency and print quality.
Patent Information
- Application Number
- CN202421021056.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-12
- Publication Date
- 2025-01-21
- Estimated Expiration
- 2034-05-12
AI Technical Summary
The cleaning mechanism of the existing plate brushing machine is inefficient, manual cleaning is labor-intensive and incomplete, and the brush fixing setting cannot adapt to PS versions of different thicknesses, which can easily lead to scratches or cannot be effectively cleaned.
A cleaning mechanism including a drive motor, screw rod, sliding seat and high-pressure nozzle is designed. The precise position control of the wiping element is achieved through the precise drive motor and sliding seat structure. It is equipped with a high-pressure nozzle and printing roller for rapid and even cleaning, and Simplify routine maintenance with replaceable component design.
It achieves efficient cleaning of the developing tank of the punch plate machine, reduces the operator's work intensity, improves production efficiency, ensures the cleanliness and printing quality of the printing plate, and extends the service life of the equipment.
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Figure CN222372471U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cleaning mechanisms, and in particular to a cleaning mechanism of a plate processing machine. Background Art
[0002] In the prior art, the chemical developer used in the color paper printing process reacts with the minerals in the hard water to form insoluble crystals and scale layers, which not only affect the function of the developer tank, but may also block the system, resulting in uneven development or abnormal developer concentration. These scale layers can be removed by regular cleaning, but the prior art generally relies on manual cleaning of the developer tank, which is not only labor-intensive but also inefficient; and the bristles used in the manual cleaning process often cannot fully fit the complex shape of the inside of the developer tank, resulting in incomplete cleaning.
[0003] Secondly, in the dehydration stage after the flushing process, traditional cleaning mechanisms generally use brushes or pads to wipe the plate surface, and water is easily retained inside the gaps; in addition, in the design of existing plate processing machines, the fixed setting of the brushes makes them unable to adaptively adjust when processing PS plates of different thicknesses. When the PS plate is thicker, the fixed brushes will exert too much pressure on the PS plate, which may cause scratches or other physical damage, affecting the quality and service life of the printing plate; when the PS plate is thinner, the fixed brushes may not be able to fully contact the surface of the PS plate, and cannot effectively remove surface dust and impurities, affecting the overall quality of printing, which may cause blurred printed images or inconsistent colors. Utility Model Content
[0004] In view of the problems existing in the prior art, the utility model provides a cleaning mechanism for a plate processor to solve the technical problem of low cleaning efficiency of a developing tank mentioned in the background art.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a cleaning mechanism of a plate processing machine comprises a base, a cleaning assembly is arranged on the base, the cleaning assembly comprises a driving motor, a screw rod, a fixed rail, a nut seat, a sliding seat, a connecting column and a flat plate, the driving motor is fixedly mounted on the top of the base, the screw rod is connected to the output end of the driving motor, the screw rod is rotatably connected to the base, the fixed rail is arranged on the inner side of the base, the nut seat is threadedly connected to the screw rod, the sliding seat is slidably connected to the fixed rail, the sliding seat is fixedly connected to the nut seat, the connecting column is fixedly connected to the top of the sliding seat, the flat plate is fixedly connected to the connecting column, a wiping assembly is arranged on the top of the base, the wiping assembly comprises a servo motor, a printing roller and a high-pressure nozzle, the servo motor is fixedly mounted on the top of the base, the printing roller is connected to the output end of the servo motor, the high-pressure nozzles are evenly arranged on one side of the top of the base, and the high-pressure nozzles are externally connected to a water source.
[0006] The utility model is further configured such that a hollow seat is provided at the bottom of the flat plate, a sliding rod is provided inside the hollow seat for sliding connection, abutment springs are provided at the top of the sliding rod and the inside of the hollow seat, and a revealing groove is provided on the base, so that the resetting process of the sliding rod can be completed through the coordinated use of various components.
[0007] The utility model is further configured such that a base is connected to the bottom of the sliding rod, a clamping block is provided at the bottom of the base, bristles are detachably connected to the bottom of the base via screws, the bristles are matched with the clamping block, and the cleaning process of the bottom of the display slot is completed through the coordinated use of various components.
[0008] The utility model is further configured that a fixing frame is provided on the top of the base, and an electric push rod is connected to the fixing frame, so that the operation process of the electric push rod is completed through the coordinated use of various components.
[0009] The utility model is further configured that the output end of the electric push rod is connected with a U-shaped frame, and a replacement component is arranged on the U-shaped frame, so that the movement process of the U-shaped frame can be completed through the coordinated use of various components.
[0010] The utility model is further configured such that the replacement assembly includes an inserting slot, a limiting hole and a connecting bolt, the inserting slot is opened at both ends of the U-shaped frame, the limiting hole is opened on one side of the U-shaped frame, and the connecting bolt is threadedly connected to the limiting hole, and the fixing process of the connecting bolt is completed through the coordinated use of various components.
[0011] The utility model is further configured such that the U-shaped frame is detachably connected with a plug-in block via a connecting bolt, the plug-in block is installed at the plug-in groove, two plug-in blocks are provided, a round roller is rotatably connected between the plug-in blocks, an annular groove is formed on the round roller, and the fixing process of the plug-in block is completed through the coordinated use of various components.
[0012] The utility model is further configured that a cleaning gasket is wrapped on the annular groove, and a fixing ring is inserted between the cleaning gasket and the annular groove, so that the fixing process of the cleaning gasket is completed through the coordinated use of various components.
[0013] Compared with the prior art, the utility model has the following beneficial effects:
[0014] 1. The cleaning component uses a precise drive motor, screw and sliding seat structure to achieve precise position control of the wiping element. It can automatically adjust according to different cleaning needs, ensuring the thoroughness and efficiency of cleaning, greatly reducing the workload of operators and improving production efficiency.
[0015] 2. The wiping component is equipped with a high-pressure nozzle and a printing roller to quickly and evenly clean the printing plate to remove ink and other impurities on the surface. The high-pressure nozzle can penetrate into the details of the plate to ensure cleaning without dead corners, while the printing roller ensures full coverage of the printing plate through rotating contact, thereby maintaining the cleanliness of the printing plate and printing quality.
[0016] 3. The design of replacement components allows for quick replacement of cleaning elements, such as round rollers and cleaning washers, which not only facilitates daily maintenance but also extends the service life of the equipment. Through simple operations, such as disassembling connecting bolts and fixing rings, operators can easily replace worn or contaminated parts, further improving the adaptability and maintenance efficiency of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of a cleaning mechanism of a plate processing machine in the utility model;
[0018] Figure 2 It is a structural schematic diagram of the replacement components in the utility model;
[0019] Figure 3 It is a structural schematic diagram of the cleaning component in the utility model;
[0020] Figure 4 It is a partial structural schematic diagram of the cleaning component in the utility model;
[0021] Figure 5 It is a side view structural schematic diagram of the utility model.
[0022] In the figure: 1. base; 2. drive motor; 3. screw rod; 4. fixed rail; 5. nut seat; 6. sliding seat; 7. connecting column; 8. flat plate; 9. servo motor; 10. printing roller; 11. high-pressure nozzle; 12. hollow seat; 13. sliding rod; 14. abutment spring; 15. highlighting groove; 16. base; 17. block; 18. bristles; 19. fixed frame; 20. electric push rod; 21. U-shaped frame; 22. plug-in groove; 23. limit hole; 24. connecting bolt; 25. plug-in block; 26. round roller; 27. annular groove; 28. cleaning gasket; 29. fixing ring. DETAILED DESCRIPTION
[0023] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present utility model will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0024] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meanings as commonly understood by ordinary technicians in the technical field to which this application belongs.
[0025] In the present invention, unless otherwise specified, directions such as "up" and "down" are usually used in reference to the directions shown in the drawings, or in reference to the vertical, perpendicular or gravity direction; similarly, for ease of understanding and description, "left" and "right" are usually used in reference to the left and right shown in the drawings; "inside" and "outside" refer to the inside and outside relative to the outline of each component itself, but the above-mentioned directions are not used to limit the present invention.
[0026] See also Figure 1-5 A cleaning mechanism of a plate processing machine comprises a base 1, on which a cleaning assembly is arranged, the cleaning assembly comprising a driving motor 2, a screw rod 3, a fixed rail 4, a nut seat 5, a sliding seat 6, a connecting column 7 and a flat panel 8, the driving motor 2 is fixedly mounted on the top of the base 1, the screw rod 3 is connected to the output end of the driving motor 2, the screw rod 3 is rotatably connected to the base 1, the fixed rail 4 is arranged on the inner side of the base 1, the nut seat 5 is threadedly connected to the screw rod 3, the sliding seat 6 is slidably connected to the fixed rail 4, the sliding seat 6 is fixedly connected to the nut seat 5, the connecting column 7 is fixedly connected to the top of the sliding seat 6, the flat panel 8 is fixedly connected to the connecting column 7, a wiping assembly is arranged on the top of the base 1, the wiping assembly comprises a servo motor 9, a printing roller 10 and a high-pressure nozzle 11, the servo motor 9 is fixedly mounted on the top of the base 1, the printing roller 10 is connected to the output end of the servo motor 9, the high-pressure nozzle 11 is evenly arranged on one side of the top of the base 1, and the high-pressure nozzle 11 is externally connected to a water source.
[0027] A hollow seat 12 is provided at the bottom of the flat plate 8 , a sliding rod 13 is slidably connected inside the hollow seat 12 , a contact spring 14 is provided at the top of the sliding rod 13 and inside the hollow seat 12 , and a highlighting groove 15 is opened on the base 1 .
[0028] A base 16 is connected to the bottom of the sliding rod 13 , a clamping block 17 is provided at the bottom of the base 16 , and bristles 18 are detachably connected to the bottom of the base 16 via screws, and the bristles 18 are adapted to the clamping block 17 .
[0029] A fixing frame 19 is provided on the top of the base 1 , and an electric push rod 20 is connected to the fixing frame 19 .
[0030] The output end of the electric push rod 20 is connected to a U-shaped frame 21 , and a replacement component is arranged on the U-shaped frame 21 .
[0031] In this embodiment, during use, since the printing roller 10 is often used, its upper surface is prone to be dirty, so it needs to be cleaned in time, and the water flow after flushing the printing roller 10 flows into the highlighting groove 15, and after long-term use, it is easy to cause the inside of the highlighting groove 15 to be dirty, so it needs to be cleaned in time. At this time, the driving motor 2 is manually started to drive the screw rod 3 at the output end to rotate, thereby driving the nut seat 5 threadedly connected to it to move, and driving the sliding seat 6 fixedly connected to it to slide along the fixed rail 4. During its sliding movement, it drives the connecting column 7 and the flat panel 8 fixedly connected to it to move, and drives the hollow seat 12, the base 16 and the bristles 18 to slide along the inside of the highlighting groove 15. During its sliding movement, since the bristles 18 abut against the bottom of the highlighting groove 15, at this time, it will drive the sliding rod 13 at the top of the base 16 to move along the hollow seat 1 2, and the abutment spring 14 is compressed, so that under its action, the bristles 18 are driven to be in close contact with the inside of the highlighting groove 15, so that it can be cleaned more thoroughly, and when the bristles 18 are replaced, the screws are removed manually, and the base 16 is taken out along the block 17, and when a new one is replaced, the above operation is repeated. When it is necessary to clean the surface of the printing roller 10, the servo motor 9 is manually driven to drive the printing roller 10 at the output end to rotate, and during the rotation, the high-pressure nozzle 11 is started to drive the water source to clean the surface of the printing roller 10, and the water after cleaning flows into the highlighting groove 15. After cleaning, the high-pressure nozzle 11 is closed. At this time, the electric push rod 20 on the fixed frame 19 is manually started to drive the U-shaped plate at the output end to move, thereby driving the round roller 26 to move, and the cleaning gasket 28 is used to clean the surface of the printing roller 10.
[0032] See also Figure 2 As an implementation method of a cleaning mechanism of a plate processing machine for replacing components: the replacement component includes an insertion slot 22, a limiting hole 23 and a connecting bolt 24, the insertion slot 22 is opened at both ends of the U-shaped frame 21, the limiting hole 23 is opened on one side of the U-shaped frame 21, and the connecting bolt 24 is threadedly connected to the limiting hole 23.
[0033] The U-shaped frame 21 is detachably connected with a plug-in block 25 via a connecting bolt 24 . The plug-in block 25 is installed at the plug-in groove 22 . Two plug-in blocks 25 are provided. A round roller 26 is rotatably connected between the plug-in blocks 25 . An annular groove 27 is formed on the round roller 26 .
[0034] A cleaning gasket 28 is wrapped around the annular groove 27 , and a fixing ring 29 is inserted between the cleaning gasket 28 and the annular groove 27 .
[0035] More specifically, after the round roller 26 has been used for a period of time and needs to be replaced, the connecting bolt 24 is manually removed along the limiting hole 23, and the plug-in block 25 is then removed along the plug-in groove 22, so that it can be taken out, and the above operation can be repeated to replace the round roller 26. When the cleaning gasket 28 needs to be replaced, the fixing ring 29 is manually removed, so that the cleaning gasket 28 can be taken out along the annular groove 27. After cleaning the cleaning gasket 28, the above operation is repeated to place it in the annular groove 27, and the cleaning gasket 28 is fixed using the fixing ring 29.
[0036] During use, since the printing roller 10 is often used, its upper surface is prone to be dirty, so it needs to be cleaned in time, and the water flow after flushing the printing roller 10 flows into the highlighting groove 15, and after long-term use, it is easy to cause the inside of the highlighting groove 15 to be dirty, so it needs to be cleaned in time. At this time, the driving motor 2 is manually started to drive the screw rod 3 at the output end to rotate, thereby driving the nut seat 5 threadedly connected to it to move, and driving the sliding seat 6 fixedly connected to it to slide along the fixed rail 4. During its sliding movement, it drives the connecting column 7 and the flat panel 8 fixedly connected to it to move, and drives the hollow seat 12, the base 16 and the bristles 18 to slide along the inside of the highlighting groove 15. During its sliding movement, since the bristles 18 abut against the bottom of the highlighting groove 15, at this time, it will drive the sliding rod 13 at the top of the base 16 to slide along the inside of the hollow seat 12 The sliding movement process is carried out, and the abutment spring 14 is compressed, so that under its action, the bristles 18 are driven to be in close contact with the inside of the highlighting groove 15, so that it can be cleaned more cleanly, and when the bristles 18 are replaced, the screws are removed manually, at this time, the base 16 is taken out along the block 17, and when a new one is replaced, the above operation is repeated. When it is necessary to clean the surface of the printing roller 10, the servo motor 9 is manually driven to drive the printing roller 10 at the output end to rotate, and during its rotation, the high-pressure nozzle 11 is started to drive the water source to clean the surface of the printing roller 10, and the water after cleaning flows into the highlighting groove 15. After cleaning, the high-pressure nozzle 11 is closed. At this time, the electric push rod 20 on the fixed frame 19 is manually started to drive the U-shaped plate at the output end to move, thereby driving the round roller 26 to move, and the cleaning gasket 28 is used to clean the surface of the printing roller 10.
[0037] When the round roller 26 needs to be replaced after being used for a period of time, the connecting bolt 24 is manually removed along the limiting hole 23, and the plug-in block 25 is then removed along the plug-in groove 22, so that it can be taken out, and the above operation can be repeated to replace the round roller 26. When the cleaning gasket 28 needs to be replaced, the fixing ring 29 is manually removed, so that the cleaning gasket 28 can be taken out along the annular groove 27. After cleaning the cleaning gasket 28, the above operation is repeated to place it in the annular groove 27, and the cleaning gasket 28 is fixed by the fixing ring 29.
[0038] In all the schemes mentioned above, the connection between two parts can be selected according to actual conditions by welding, bolt and nut matching connection, bolt or screw connection or other well-known connection methods, which are not described here one by one. In the above, all fixed connections are preferably welded. Although the embodiments of the utility model have been shown and described, it can be understood by ordinary technicians in this field that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the utility model. The scope of the utility model is defined by the attached claims and their equivalents.
Claims
1. A cleaning mechanism for a plate processor, comprising a base (1), characterized in that: The base (1) is provided with a cleaning component, which comprises a driving motor (2), a screw rod (3), a fixed rail (4), a nut seat (5), a sliding seat (6), a connecting column (7) and a flat panel (8), wherein the driving motor (2) is fixedly mounted on the top of the base (1), the screw rod (3) is connected to the output end of the driving motor (2), the screw rod (3) is rotatably connected to the base (1), the fixed rail (4) is provided on the inner side of the base (1), the nut seat (5) is threadedly connected to the screw rod (3), the sliding seat (6) is slidably connected to the fixed rail (4), and the The sliding seat (6) is fixedly connected to the nut seat (5), the connecting column (7) is fixedly connected to the top of the sliding seat (6), the flat plate (8) is fixedly connected to the connecting column (7), and a wiping assembly is arranged on the top of the base (1), the wiping assembly comprises a servo motor (9), a printing roller (10) and a high-pressure nozzle (11), the servo motor (9) is fixedly installed on the top of the base (1), the printing roller (10) is connected to the output end of the servo motor (9), and the high-pressure nozzle (11) is evenly arranged on one side of the top of the base (1), and the high-pressure nozzle (11) is externally connected to a water source.
2. The cleaning mechanism of a plate processor according to claim 1, characterized in that: A hollow seat (12) is provided at the bottom of the flat plate (8), a sliding rod (13) is slidably connected inside the hollow seat (12), a contact spring (14) is provided between the top of the sliding rod (13) and the inside of the hollow seat (12), and a display groove (15) is provided on the base (1).
3. The cleaning mechanism of a plate processor according to claim 2, characterized in that: The bottom of the sliding rod (13) is connected to a base (16), the bottom of the base (16) is provided with a clamping block (17), the bottom of the base (16) is detachably connected to bristles (18) via screws, and the bristles (18) are adapted to the clamping block (17).
4. The cleaning mechanism of a plate processor according to claim 3, characterized in that: A fixing frame (19) is provided on the top of the base (1), and an electric push rod (20) is connected to the fixing frame (19).
5. The cleaning mechanism of a plate processor according to claim 4, characterized in that: The output end of the electric push rod (20) is connected to a U-shaped frame (21), and a replacement component is arranged on the U-shaped frame (21).
6. The cleaning mechanism of a plate processor according to claim 5, characterized in that: The replacement assembly comprises a plug-in slot (22), a limiting hole (23) and a connecting bolt (24); the plug-in slot (22) is provided at both ends of the U-shaped frame (21); the limiting hole (23) is provided on one side of the U-shaped frame (21); and the connecting bolt (24) is threadedly connected to the limiting hole (23).
7. The cleaning mechanism of a plate processor according to claim 6, characterized in that: The U-shaped frame (21) is detachably connected to a plug-in block (25) via a connecting bolt (24). The plug-in block (25) is installed at the plug-in slot (22). Two plug-in blocks (25) are provided. A round roller (26) is rotatably connected between the plug-in blocks (25). The round roller (26) is provided with an annular groove (27).
8. The cleaning mechanism of a plate processor according to claim 7, characterized in that: A cleaning gasket (28) is wrapped around the annular groove (27), and a fixing ring (29) is inserted between the cleaning gasket (28) and the annular groove (27).