Intelligent photovoltaic module transfer trolley

Abstract

The utility model discloses an intelligent photovoltaic module transfer trolley, and belongs to the technical field of photovoltaic module transportation. The intelligent photovoltaic module transfer trolley comprises a frame, the front end of the frame is of a U-shaped top opening structure, and a cross beam supporting rod, a vertical beam supporting rod and a bottom supporting rod are arranged on the frame; a plurality of separation brackets are arranged in the frame at intervals; fixing rods are arranged on the frame and comprise the front fixing rod arranged on the front portion of the frame and the rear fixing rod arranged on the rear portion of the frame, and the bottom supporting rod is fixedly connected with the rear fixing rod. Fluency strips parallel to the separation brackets are arranged on the frame; a control box is arranged on the frame, and the control box is detachably connected with the frame; a limiting switch electrically connected with the controller is arranged on each separation bracket; a code scanning gun in wireless connection with the controller is further arranged. The intelligent photovoltaic module transfer trolley has the beneficial effects that information of loaded and unloaded photovoltaic modules can be automatically recorded, it is guaranteed that the information of the loaded and unloaded photovoltaic modules is accurate, and the transfer efficiency is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of photovoltaic component transportation, in particular to an intelligent photovoltaic component transport vehicle. Background Art

[0002] Photovoltaic power station refers to a photovoltaic power generation system that uses solar energy and special materials such as crystalline silicon panels, inverters and other electronic components to connect to the power grid and transmit electricity to the grid. Photovoltaic power stations are the green power development energy projects that the country encourages the most. When operating, photovoltaic power stations need to generate solar power through photovoltaic modules.

[0003] Photovoltaic modules are power generation devices that generate direct current when exposed to sunlight. They are composed of thin solid photovoltaic cells made almost entirely of semiconductor materials. During use, photovoltaic modules usually need to be transported to cope with different situations.

[0004] The photovoltaic modules are relatively fragile and require great care when transporting them. Existing photovoltaic module transport devices usually stack the photovoltaic modules together for transportation, which can easily cause wear between the photovoltaic modules, resulting in a high damage rate for the photovoltaic modules, which are easily damaged during transportation. At the same time, it is difficult to adapt to the transportation of photovoltaic modules of different sizes. Existing transport equipment requires manual recording of the transport information of photovoltaic modules, which is labor-intensive and prone to errors in recorded information. Utility Model Content

[0005] In order to solve the defects of the prior art, the utility model provides an intelligent photovoltaic component transfer vehicle, which can protect photovoltaic components from collision damage, meet the transportation of photovoltaic components of different sizes, and automatically record the information of loaded and unloaded photovoltaic components.

[0006] The utility model provides the following technical solutions:

[0007] A smart photovoltaic component transfer vehicle comprises a frame, the front end of the frame is a U-shaped top opening structure, a crossbeam support rod, a vertical beam support rod and a bottom support rod are arranged on the frame, and universal wheels are arranged at the four corner positions below the frame respectively; a plurality of partition brackets are arranged at intervals in the frame, and the partition brackets are of a herringbone structure; a fixing rod is arranged on the frame, and the fixing rod comprises a front fixing rod arranged at the front of the frame and a rear fixing rod arranged at the rear of the frame, and the bottom support rod is fixedly connected with the rear fixing rod by screws; a fluent strip parallel to the partition brackets is arranged on the frame, the front end of the fluent strip is arranged on the front fixing rod, and the rear end of the fluent strip is arranged on the rear fixing rod; a control box is arranged on the frame, and the control box is detachably connected to the frame, and the control box comprises a box body and a battery, a touch screen and a controller arranged inside the box body and electrically connected to each other; each partition bracket is provided with a limit switch electrically connected to the controller; a barcode scanning gun wirelessly connected to the controller is also provided.

[0008] Furthermore, the universal wheel is a rubber wheel with a brake.

[0009] Furthermore, the flow strip includes a slide rail and a plurality of pulleys arranged on the slide rail, and the pulleys are provided with elastic sleeves.

[0010] Furthermore, a shift lever is detachably provided at the rear end of the frame, and a group of shift grooves are arranged side by side on the shift lever, and the shift grooves are trapezoidal grooves.

[0011] Furthermore, a handle is fixedly provided at the rear end of the frame.

[0012] Furthermore, the height of the front fixing rod is higher than the height of the rear fixing rod.

[0013] Furthermore, a file box can be detachably connected to the vehicle frame; and a hanging bracket is fixedly arranged on one side of the control box.

[0014] Furthermore, a plurality of heat dissipation openings are arranged on the upper portion of the control box.

[0015] Furthermore, the control box is also provided with a charging port connected to the battery.

[0016] Furthermore, the controller is provided with a data receiving module, a data processing module, a data storage module, a data error warning module and a cloud information transmitting and receiving module; the barcode scanner is provided with a data acquisition module, a data processing module, a data transmitting module and a barcode scanner power supply.

[0017] The utility model has the following beneficial effects:

[0018] 1. The intelligent photovoltaic module transport vehicle is equipped with spaced partition brackets, which can facilitate the staff to quickly separate and place the photovoltaic modules, avoiding the photovoltaic modules from contacting each other and causing friction damage during transportation; and the smooth strip is set to facilitate the staff to quickly load and remove the photovoltaic modules, thereby improving the transportation efficiency and transportation effect of the photovoltaic modules;

[0019] 2. The intelligent photovoltaic module transfer vehicle can automatically record the information of the photovoltaic modules being loaded and unloaded, ensuring the accuracy of the information of the photovoltaic modules being loaded and unloaded, thus improving the transfer efficiency;

[0020] 3. The controller can upload the loading and unloading information of photovoltaic modules in the intelligent photovoltaic module transport vehicle to the application system cloud platform, and then transmit it to the mobile terminal in real time through the application system to realize real-time online remote monitoring. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is a three-dimensional diagram of the intelligent photovoltaic module transport vehicle;

[0022] Figure 2 This is a front view of the intelligent photovoltaic module transfer vehicle;

[0023] Figure 3 This is a side view of the intelligent photovoltaic module transport vehicle;

[0024] Figure 4 for Figure 3 A partial enlarged view of the middle A;

[0025] Figure 5 is a three-dimensional diagram of the gear lever;

[0026] Figure 6 A three-dimensional diagram of the connection state of the smooth strip and the fixed rod;

[0027] Figure 7 for Figure 6 A partial enlarged view of point B in the middle;

[0028] Figure 8 is a three-dimensional diagram of the control box;

[0029] Fig. 9 It is the side view of the control box;

[0030] Fig.10 for Fig. 9 Sectional view along CC direction;

[0031] Fig.11 This is the structural schematic diagram of the control box and the barcode scanner;

[0032] Fig.12 The interface display diagram of the touch screen.

[0033] In the figure, 1. frame; 1-1. crossbeam support rod; 1-2. vertical beam support rod; 1-3. bottom support rod; 2. universal wheel; 3. gear lever; 3-1. retaining groove; 4. partition bracket; 5. fixing rod; 5-1. front fixing rod; 5-2. rear fixing rod; 6. smooth strip; 6-1. slide rail; 6-2. pulley; 7. limit switch; 8. control box; 8-1. box body; 8-2. power switch; 8-3. controller; 8-4. touch screen; 8-5. battery; 8-6. heat dissipation port; 8-7. charging port; 8-8. bracket; 9. barcode scanner; 10. handle; 11. file box. DETAILED DESCRIPTION

[0034] In order to make the technical problems, technical solutions and advantages to be solved by the present invention more clear, the technical solutions of the present invention will be clearly and completely described below in conjunction with the accompanying drawings and specific embodiments.

[0035] like Figures 1 to 3 As shown, the intelligent photovoltaic component transfer vehicle includes a frame 1, and universal wheels 2 are respectively provided at the four corner positions below the frame 1. The universal wheels 2 are rubber wheels with brakes to improve stability during transportation. A handle 10 is fixedly provided at the rear end of the frame 1 to facilitate manual pushing of the intelligent photovoltaic component transfer vehicle to move the photovoltaic components to a specific location. The frame 1 is provided with a crossbeam support rod 1-1, a vertical beam support rod 1-2 and a bottom support rod 1-3, which play a role in stabilizing the structure of the frame 1. A gear lever 3 is detachably provided at the rear end of the frame 1, and the gear lever 3 limits the position of the photovoltaic component on the intelligent photovoltaic component transfer vehicle. Further, as Figure 5 As shown, a group of retaining grooves 3-1 are arranged side by side on the lever 3; the retaining grooves 3-1 are trapezoidal grooves, the thickness of the photovoltaic module is smaller than the width of the retaining grooves 3-1, and the lever 3 is also provided with elastic cloth strips (not shown) to prevent damage to the photovoltaic module. The rear of the photovoltaic module is inserted into the retaining groove 3-1. The width of the retaining groove 3-1 is processed into different sizes according to different needs, which is convenient for the transportation of photovoltaic modules of different thicknesses. The front end of the frame is a U-shaped top opening structure, which can meet the loading and unloading of photovoltaic modules of different widths. A number of partition brackets 4 are arranged at intervals in the frame 1 to divide the storage space of multiple photovoltaic modules. Preferably, the partition bracket 4 is a herringbone structure, and the partition bracket 4 with a herringbone structure is stable in structure.

[0036] In order to facilitate the loading and unloading of photovoltaic modules on the intelligent photovoltaic module transport vehicle, the intelligent photovoltaic module transport vehicle is also provided with a smooth strip 6 parallel to the partition brackets 4. Figure 6 and Figure 7As shown, a fixing rod 5 is provided on the frame 1 for fixing the smooth bar 6. The fixing rod 5 includes a front fixing rod 5-1 provided at the front of the frame 1 and a rear fixing rod 5-2 provided at the rear of the frame 1. A screw hole is provided on the bottom support rod 1-3, and the bottom support rod 1-3 is fixedly connected with the rear fixing rod 5-2 by screws. The front end of the smooth bar 6 is provided on the front fixing rod 5-1, and the rear end of the smooth bar 6 is provided on the rear fixing rod 5-2. The height of the front fixing rod 5-1 is higher than the height of the rear fixing rod 5-2. During the transportation process, the photovoltaic module is not easy to slide out, which is safe and convenient, and the stability of the photovoltaic module on the intelligent photovoltaic module transport vehicle is ensured. Further, the angle between the smooth bar 6 and the horizontal plane is 2.5°. Specifically, the smooth bar 6 includes a slide rail 6-1 and a plurality of pulleys 6-2 provided on the slide rail 6-1. The pulley 6-2 is provided with an elastic sleeve (not shown in the figure). The setting of the elastic sleeve ensures that it plays a shock-absorbing role in the process of placing, transporting and removing the photovoltaic module, and does not cause hard impact and damage to the photovoltaic module.

[0037] In order to quickly record the loading and unloading information of the photovoltaic modules, a control box 8 and a barcode scanner 9 are provided on the frame 1, and the control box 8 is detachably connected to the frame 1. Figures 8 to 10 As shown, the control box 8 includes a box body 8-1 and a battery 8-5, a touch screen 8-4 and a controller 8-3 which are electrically connected to each other and are arranged inside the box body 8-1. The battery 8-5 adopts an integrated lithium battery 8-5, and the device is compact and not restricted by cables. Fig.12 It is the display content of the touch screen 8-4 under normal working conditions. The controller 8-3 is provided with a data receiving module, a data processing module, a data storage module, a data error warning module and a cloud information transmitting and receiving module. The barcode scanner 9 is provided with a data acquisition module, a data processing module, a data transmitting module and a barcode scanner power supply.

[0038] A bracket 8-8 is fixedly provided on one side of the control box 8 for placing a barcode scanner 9. The barcode scanner 9 is convenient to take and put. The barcode scanner 9 is wirelessly connected to the controller 8-3. The barcode scanner 9 recognizes the ID code on the photovoltaic module and transmits it to the controller 8-3, which can improve the input efficiency. Figure 4As shown, each partition bracket 4 is provided with a limit switch 7, and the limit switch 7 is electrically connected to the controller 8-3. When the photovoltaic component is placed, the photovoltaic component touches the limit switch 7, and the limit switch 7 transmits the position information to the controller 8-3; when the photovoltaic component is taken out, the limit switch 7 transmits the position information of the photovoltaic component taken out to the controller 8-3, indicating that there is a vacancy. A plurality of heat dissipation ports 8-6 are provided on the upper part of the control box 8 to ensure that the controller 8-3 is in a normal working state. The control box 8 is also provided with a charging port 8-7, and the charging port 8-7 is connected to the battery 8-5. The controller 8-3 can upload the loading and unloading information of the photovoltaic components in the intelligent photovoltaic component transport vehicle to the application system cloud platform, and then transmit it to the mobile terminal in real time through the application system to realize real-time online remote monitoring. The intelligent photovoltaic component transport vehicle can also realize the query and export functions of historical records. The specific historical records include time, specific photovoltaic components and their placement positions.

[0039] The frame 1 can also be detachably connected with a file box 11 to facilitate recording the usage information of the intelligent photovoltaic component transport vehicle.

[0040] Working principle:

[0041] Fig.11The schematic diagram of the control box and the barcode scanner is shown in FIG. 9. After the data acquisition module of the barcode scanner 9 identifies the ID code of the photovoltaic module, the identification information is transmitted to the data processing module of the barcode scanner 9, and the identification information is converted into transmission information, which is wirelessly transmitted to the data receiving module of the controller 8-3 through the data transmitting module of the barcode scanner 9. The data processing module of the controller 8-3 converts the data information and stores the record in the data storage module. When the photovoltaic module is placed on the intelligent photovoltaic module transport vehicle, the limit switch 7 transmits the loading action information of the photovoltaic module to the data receiving module of the controller 8-3, and the data processing module of the controller 8-3 converts the data information and stores the record in the data storage module of the controller 8-3. The ID information of the photovoltaic module is displayed in the "x# sample serial number" of the touch screen, and the information is transmitted to the cloud information transmitting and receiving module, and the loading and unloading information of the photovoltaic module in the intelligent photovoltaic module transport vehicle is uploaded to the application system cloud platform, and then transmitted to the mobile terminal in real time through the application system to realize real-time online remote monitoring. When the original recorded data of the application system cloud platform is inconsistent with the identification data of the barcode scanner 9, the data error warning module issues an alarm to remind the staff to check the information of the photovoltaic module, thereby ensuring the accuracy of the test. Due to the heavy weight of the photovoltaic module, the barcode scanner 9 identifies the ID code of a photovoltaic module, places a photovoltaic module, and completes the loading of multiple photovoltaic modules in sequence to avoid errors in the input information. When the photovoltaic module is removed from the intelligent photovoltaic module transport vehicle, the limit switch 7 transmits the removal action information of the photovoltaic module to the data receiving module of the controller 8-3, converts the data information in the data processing module of the controller 8-3, stores the record in the data storage module of the controller 8-3, leaves the "x# sample serial number" of the touch screen 8-4 blank, and transmits the information to the cloud information transmitting and receiving module. The intelligent photovoltaic module transport vehicle can automatically record the information of the photovoltaic modules loaded and unloaded, ensure the accuracy of the information of the photovoltaic modules loaded and unloaded, and improve the transportation efficiency.

[0042] Directions:

[0043] S1, turn on the power switch 8-2 ​​of the intelligent photovoltaic module transport vehicle;

[0044] S2. Click the "Scan code to enter serial number" area, the barcode scanner 9 scans the ID code of the photovoltaic module, and the controller 8-3 controls to automatically input it into the "Scan code to enter serial number".

[0045] S3, arbitrarily place the photovoltaic module in the sliding space on the smooth strip 6, the limit switch 7 detects the placement of the photovoltaic module, transmits the location information of the placed photovoltaic module to the controller 8-3, and automatically inputs the ID code information of the photovoltaic module into the corresponding "x# sample serial number";

[0046] S4. After a specific photovoltaic module is taken out, the limit switch 7 detects that the photovoltaic module is removed, and the corresponding sample serial number is automatically deleted, so as to prepare for the next loading of the photovoltaic module.

[0047] It should be noted that, due to the heavy weight of photovoltaic modules, the barcode scanner 9 identifies the ID code of a photovoltaic module, places a photovoltaic module, and completes the installation of multiple photovoltaic modules in sequence to avoid errors in the entered information.

[0048] Finally, it should be noted that the above-described embodiments are only specific implementation methods of the utility model, which are used to illustrate the technical solution of the utility model, rather than to limit it. The protection scope of the utility model is not limited thereto. Although the utility model is described in detail with reference to the above-mentioned embodiments, ordinary technicians in this field should understand that any technician familiar with the technical field can still modify the technical solution recorded in the above-mentioned embodiments within the technical scope disclosed by the utility model, or can easily think of changes, or make equivalent replacements for some of the technical features therein; and these modifications, changes or replacements do not make the essence of the corresponding technical solution deviate from the spirit and scope of the technical solution of the embodiment of the utility model. They should all be included in the protection scope of the utility model. Therefore, the protection scope of the utility model shall be based on the protection scope of the claims.

Claims

1. An intelligent photovoltaic module transport vehicle, comprising a frame (1), the front end of the frame (1) is a U-shaped top opening structure, the frame (1) is provided with a cross beam support rod (1-1), a vertical beam support rod (1-2) and a bottom support rod (1-3), and universal wheels (2) are respectively provided at four corner positions below the frame (1); the characteristics are: A plurality of partition brackets (4) are arranged at intervals inside the vehicle frame (1), and the partition brackets (4) are of a herringbone structure. A fixing rod (5) is arranged on the frame (1), the fixing rod (5) comprising a front fixing rod (5-1) arranged at the front of the frame (1) and a rear fixing rod (5-2) arranged at the rear of the frame (1), and the bottom support rod (1-3) is fixedly connected to the rear fixing rod (5-2) by screws; A flow bar (6) parallel to the partition brackets (4) is arranged on the vehicle frame (1); the front end of the flow bar (6) is arranged on the front fixing rod (5-1), and the rear end of the flow bar (6) is arranged on the rear fixing rod (5-2); A control box (8) is arranged on the frame (1), and the control box (8) is detachably connected to the frame (1). The control box (8) comprises a box body (8-1), and a battery (8-5), a touch screen (8-4), and a controller (8-3) which are arranged inside the box body (8-1) and are electrically connected to each other. Each partition bracket (4) is provided with a limit switch (7) electrically connected to the controller (8-3); A barcode scanning gun (9) wirelessly connected to the controller (8-3) is also provided.

2. The intelligent photovoltaic module transporter according to claim 1, characterized in that: The universal wheel (2) is a rubber wheel with a brake.

3. The intelligent photovoltaic module transporter according to claim 1, characterized in that: The flow strip (6) comprises a slide rail (6-1) and a plurality of pulleys (6-2) arranged on the slide rail (6-1), and an elastic sleeve is arranged on the pulley (6-2).

4. The intelligent photovoltaic module transporter according to claim 1, characterized in that: A shift rod (3) is detachably provided at the rear end of the vehicle frame (1), and a group of shift grooves (3-1) are arranged side by side on the shift rod (3), wherein the shift grooves (3-1) are trapezoidal grooves.

5. The intelligent photovoltaic module transporter according to claim 1, characterized in that: A handle (10) is fixedly provided at the rear end of the frame (1).

6. The intelligent photovoltaic module transporter according to claim 1, characterized in that: The height of the front fixing rod (5-1) is higher than the height of the rear fixing rod (5-2).

7. The intelligent photovoltaic module transporter according to claim 1, characterized in that: The vehicle frame (1) is also detachably connected with a file box (11); A hanging bracket (8-8) is fixedly arranged on one side of the control box (8).

8. The intelligent photovoltaic module transporter according to claim 1, characterized in that: The upper part of the control box (8) is provided with a plurality of heat dissipation openings (8-6).

9. The intelligent photovoltaic module transporter according to claim 1, characterized in that: The control box (8) is also provided with a charging port (8-7) connected to the battery (8-5).

10. The intelligent photovoltaic module transporter according to claim 1, characterized in that: The controller (8-3) is provided with a data receiving module, a data processing module, a data storage module, a data error warning module and a cloud information transmitting and receiving module; The barcode scanning gun (9) is provided with a data acquisition module, a data processing module, a data transmission module and a barcode scanning gun power supply.

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