Fertilizer conveyor with deviation rectifying function

By using a combination of roller mechanism, electric lifter and edge detection sensor in the fertilizer conveyor, real-time deviation correction of the conveyor belt is achieved, which solves the problem of reduced service life caused by belt deviation and improves the efficiency and reliability of the equipment. .

CN222373611UActive Publication Date: 2025-01-21SHANDONG WODEFU FERTILIZER CO LTD
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Patent Information

Application Number
CN202421307599.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-11
Publication Date
2025-01-21
Estimated Expiration
2034-06-11

AI Technical Summary

Technical Problem

During operation, existing belt conveyors are prone to belt offset due to installation problems, belt slack or aging deformation during operation, thereby reducing their service life.

Method used

A fertilizer conveyor with deviation correction function is designed. Through the roller mechanism and electric lifter and the edge detection sensor, the angle of the conveyor belt is monitored and adjusted in real time to achieve damage-free deviation correction.

Benefits of technology

It effectively prevents the belt from deflecting during operation, extends the service life of the conveyor belt, and improves the conveying efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222373611U_ABST
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Abstract

The utility model discloses a fertilizer conveyor with a deviation rectifying function, which relates to the technical field of conveyor equipment and comprises a rack, a plurality of supports are fixedly mounted at the bottom of the rack, a motor is fixedly mounted on one side of the rack, and the output end of the motor is fixedly connected with a transmission roller on the rack. A main control box is further fixedly installed on the portion, located between the two supports, of the rack, the motor is electrically connected with the main control box through a connecting line, and a plurality of carrier roller mechanisms are arranged on the rack. A conveying belt is supported and guided through the carrier roller mechanism, the carrier roller mechanism is composed of a cross beam, a first supporting plate, a second supporting plate, a first carrier roller, a first mounting plate, a fixing shaft and the like, and the second carrier roller is matched with an electric lifter to conduct angle adjustment, so that real-time deviation monitoring is conducted on the conveying belt in cooperation with an edge detection sensor; therefore, the angle of the second carrier roller on the single side is adjusted so that the conveying belt in operation can automatically conduct deviation rectification treatment, damage-free deviation rectification of the conveying belt is achieved, and the service life of the conveying belt is prolonged.
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Description

Technical Field

[0001] The utility model relates to the technical field of conveyor equipment, in particular to a fertilizer conveyor with a deviation correction function. Background Art

[0002] Belt conveyors can be used in various fields and can transport various types of materials. In the agricultural field, the application of belt conveyors has greatly improved the efficiency of fertilizer transportation and ensured that fertilizer is not lost during the transportation process. The belt conveyor is driven by a motor, and the belt can run stably and continuously, transporting fertilizer from one place to another quickly and accurately.

[0003] When the belt conveyor is in use, the belt may deviate during operation due to installation problems, belt looseness or belt aging and deformation, thereby causing the belt to deviate from the original running track and reducing the service life of the belt. Therefore, the Chinese utility model patent disclosed by the existing publication number CN206218642U: belt conveyor, the belt conveyor of the application is provided with a pallet, so that the pallet guides the belt through the anti-deviation structure, which can effectively prevent the belt from deviating when overloaded or unevenly fed, and ensure the stability of the belt transmission. However, when the guide flange on the inner side of the belt cooperates with the guide groove on the pallet to achieve the anti-deviation of the belt in the application, the guide flange will continue to rub against the inner wall of the guide groove, thereby causing the guide flange to wear. After the guide flange is worn for a long time, the distance between the side wall of the guide flange and the inner wall of the guide groove will become larger, which will still cause the belt to deviate during operation. At the same time, the belt will also reciprocate between the master and slave rollers, which will further reduce the service life of the belt. Utility Model Content

[0004] The purpose of the utility model is to provide a fertilizer conveyor with a deviation correction function, which can effectively solve the problems in the background technology.

[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0006] A fertilizer conveyor with a deviation correction function comprises a frame, a plurality of brackets are fixedly installed at the bottom of the frame, a motor is fixedly installed on one side of the frame, and the output end of the motor is fixedly connected to a transmission roller on the frame, a main control box is also fixedly installed on the frame between two of the brackets, the motor is electrically connected to the main control box through a connecting line, a plurality of roller mechanisms are arranged on the frame, a conveying belt is movably connected between the plurality of roller mechanisms, the conveying belt also comprises a crossbeam, two first support plates and a second support plate are respectively fixedly installed on the crossbeam, a first roller is movably installed between the two first support plates, a second roller is movably installed between the first support plate and the corresponding second support plate, and an electric lifter is also movably installed on the frame located on one side of one of the roller mechanisms.

[0007] As a further preferred solution of the present invention, a first notch is formed on the top of the first supporting plate.

[0008] As a further preferred embodiment of the present invention, a second notch is opened on the top of the second support plate, a first mounting plate is also fixedly installed on the top of the second support plate, a second mounting plate is fixedly installed on one side of the first mounting plate, a first notch is opened on the top of the first support plate, and a second notch is opened on the top of the second support plate to provide conditions for the rotation installation and angle adjustment of the second roller.

[0009] As a further preferred solution of the utility model, a fixed shaft is fixedly installed at the bottom of the first mounting plate, and an edge detection sensor is fixedly installed at the top of the second mounting plate. The edge detection sensor is electrically connected to the main control board in the main control box through a connecting line. Through the setting of the edge detection sensor, the edge position of the conveyor belt can be monitored in real time.

[0010] As a further preferred scheme of the utility model, a first mounting rod is fixedly installed in the bearing seat on one side of the second roller, and a second mounting rod is fixedly installed in the bearing seat on the other side of the second roller, a slide groove is provided in the second mounting rod, and a plug hole is also provided in the second mounting rod located on one side of the slide groove, the first mounting rod is inserted and installed in the first notch corresponding to the top of the first support plate, and the second mounting rod is inserted and installed in the second notch corresponding to the top of the second support plate, the bottom of the fixed shaft is inserted and installed in the slide groove, and the fixed shaft sleeve located between the first mounting plate and the second mounting rod is provided with a compression spring.

[0011] As a further preferred embodiment of the present invention, an output rod is movably installed in the electric lifter, a connecting shaft is fixedly installed on the top of the output rod, one side of the connecting shaft is rotatably installed in the jack corresponding to the side of the second mounting rod, a connecting seat is rotatably installed at the bottom of the electric lifter, one side of the connecting seat is fixedly installed on one side of the frame, and the electric lifter is electrically connected to the main control board in the main control box through a connecting line, and the second mounting rod is lifted and lowered in cooperation with the connecting shaft through the output rod that can be telescopically moved, thereby correcting the conveying direction of the conveyor belt by changing the angle of the second roller on the corresponding side.

[0012] Compared with the prior art, the utility model has the following beneficial effects:

[0013] The fertilizer conveyor with a deviation correction function described in the utility model supports and guides the conveyor belt through a roller mechanism, and the roller mechanism is composed of a crossbeam, a first support plate, a second support plate, a first roller, a first mounting plate, a fixed shaft and other components, and the second roller cooperates with an electric lifter to adjust the angle, so as to cooperate with an edge detection sensor to perform real-time deviation monitoring of the conveyor belt, so that the running conveyor belt can perform self-deflection correction by adjusting the angle of the second roller on one side, thereby realizing damage-free deviation correction of the conveyor belt and improving the service life of the conveyor belt. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the main structure of the utility model;

[0015] Figure 2 It is a schematic diagram of the connection structure between the roller mechanism and the electric lifter of the utility model;

[0016] Figure 3 This is a schematic diagram of the first support plate structure of the utility model;

[0017] Figure 4 This is a schematic diagram of the second support plate structure of the utility model;

[0018] Figure 5 for Figure 2 Enlarged view of point A in the middle.

[0019] In the figure: 1. frame; 2. bracket; 3. motor; 4. main control box; 5. roller mechanism; 6. conveyor belt; 7. crossbeam; 8. first support plate; 9. second support plate; 10. first roller; 11. second roller; 12. electric lifter; 13. edge detection sensor; 14. first notch; 15. second notch; 16. first mounting plate; 17. second mounting plate; 18. fixed shaft; 19. first mounting rod; 20. second mounting rod; 21. slide groove; 22. socket; 23. output rod; 24. connecting shaft; 25. connecting seat. DETAILED DESCRIPTION

[0020] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0021] Embodiment 1, as Figure 1-Figure 5 As shown, the utility model provides a fertilizer conveyor with a deviation correction function, including a frame 1, a plurality of brackets 2 are fixedly installed at the bottom of the frame 1, a motor 3 is fixedly installed on one side of the frame 1, and the output end of the motor 3 is fixedly connected to the transmission roller on the frame 1, the frame 1 located between the two brackets 2 is also fixedly installed with a main control box 4, the motor 3 is electrically connected to the main control box 4 through a connecting line, a plurality of roller mechanisms 5 are arranged on the frame 1, a conveying belt 6 is movably connected between the plurality of roller mechanisms 5, the conveying belt 6 also includes a crossbeam 7, two first support plates 8 and a second support plate 9 are respectively fixedly installed on the crossbeam 7, a first roller 10 is movably installed between the two first support plates 8, a second roller 11 is movably installed between the first support plate 8 and the corresponding second support plate 9, and an electric lifter 12 is also movably installed on the frame 1 located on one side of one of the roller mechanisms 5.

[0022] like Figure 3-Figure 4 As shown, a first notch 14 is provided on the top of the first support plate 8, a second notch 15 is provided on the top of the second support plate 9, a first mounting plate 16 is also fixedly installed on the top of the second support plate 9, and a second mounting plate 17 is fixedly installed on one side of the first mounting plate 16. The first notch 14 is provided on the top of the first support plate 8, and the second notch 15 is provided on the top of the second support plate 9 to provide conditions for the rotation installation and angle adjustment of the second roller 11;

[0023] like Figure 2-Figure 5 As shown, a fixed shaft 18 is fixedly installed at the bottom of the first mounting plate 16, and an edge detection sensor 13 is fixedly installed at the top of the second mounting plate 17. The edge detection sensor 13 is electrically connected to the main control board in the main control box 4 through a connecting line. Through the setting of the edge detection sensor 13, the edge position of the conveyor belt 6 can be monitored in real time. A first mounting rod 19 is fixedly installed in the bearing seat on one side of the second roller 11, and a second mounting rod 20 is fixedly installed in the bearing seat on the other side of the second roller 11. A slide groove 21 is provided in the second mounting rod 20, and a plug hole 22 is also provided in the second mounting rod 20 located on one side of the slide groove 21. The first mounting rod 19 is inserted and installed in the first notch 14 corresponding to the top of the first support plate 8, and the second mounting rod 20 is inserted and installed in the second notch 15 corresponding to the top of the second support plate 9. The bottom of the fixed shaft 18 is inserted and installed in the slide groove 21, and the fixed shaft 18 located between the first mounting plate 16 and the second mounting rod 20 is sleeved with a compression spring;

[0024] Embodiment 2, as Figure 2As shown, an output rod 23 is movably installed in the electric lifter 12, a connecting shaft 24 is fixedly installed on the top of the output rod 23, one side of the connecting shaft 24 is rotatably installed in the socket 22 corresponding to the side of the second mounting rod 20, a connecting seat 25 is rotatably installed at the bottom of the electric lifter 12, one side of the connecting seat 25 is fixedly installed on the side of the frame 1, and the electric lifter 12 is electrically connected to the main control board in the main control box 4 through a connecting line, and the second mounting rod 20 is lifted and lowered by the output rod 23 that can be telescopically moved in cooperation with the connecting shaft 24, so that the conveying direction of the conveyor belt 6 is corrected by changing the angle of the second roller 11 on the corresponding side.

[0025] It should be noted that the utility model is a fertilizer conveyor with a deviation correction function. When the conveyor belt 6 is running, the edge detection sensor 13 installed on the two second mounting plates 17 can continuously monitor the edge position of one side of the conveyor belt 6 in real time. If the conveyor belt 6 deviates during operation, the edge detection sensor 13 converts the monitored information into electrical information and transmits it to the main control board in the main control box 4, and starts the electric lifter 12 on the deviated side through the main control box 4, so that the output rod 23 in the electric lifter 12 can lift the corresponding side of the second roller 11 through the connecting shaft 24. The second mounting rod 20 is lifted, so that the second mounting rod 20 moves upward in the second notch 15 at the top of the second support plate 9, so that the slide groove 21 in the second mounting rod 20 moves through the fixed shaft 18 and compresses the compression spring on the outside of the fixed shaft 18. As a result, the second roller 11 changes its angle in the first notch 14 of the first support plate 8 with the first mounting rod 19 on the other side as a fulcrum, so that the conveyor belt 6 tends to move along the path of least resistance during operation, thereby realizing the deviation correction of the conveyor belt 6. When the edge detection sensor 13 detects the belt edge again, the electric lifter 12 stops running.

[0026] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A fertilizer conveyor with a deviation correction function, characterized in that: The invention comprises a frame (1), a plurality of brackets (2) are fixedly mounted on the bottom of the frame (1), a motor (3) is fixedly mounted on one side of the frame (1), and an output end of the motor (3) is fixedly connected to a transmission roller on the frame (1), a main control box (4) is also fixedly mounted on the frame (1) between two of the brackets (2), and the motor (3) is electrically connected to the main control box (4) via a connecting line; The frame (1) is provided with a plurality of roller mechanisms (5), and a conveyor belt (6) is movably connected between the plurality of roller mechanisms (5). The conveyor belt (6) further comprises a crossbeam (7), and two first support plates (8) and a second support plate (9) are respectively fixedly mounted on the crossbeam (7). A first roller (10) is movably mounted between the two first support plates (8), and a second roller (11) is movably mounted between the first support plate (8) and the corresponding second support plate (9). The frame (1) is also movably mounted with an electric lifter (12) on one side of one of the roller mechanisms (5).

2. The fertilizer conveyor with deviation correction function according to claim 1, characterized in that: A first notch (14) is formed on the top of the first support plate (8).

3. The fertilizer conveyor with deviation correction function according to claim 2 is characterized in that: A second notch (15) is provided at the top of the second support plate (9), a first mounting plate (16) is also fixedly mounted on the top of the second support plate (9), a second mounting plate (17) is fixedly mounted on one side of the first mounting plate (16), and a first notch (14) is provided at the top of the first support plate (8).

4. The fertilizer conveyor with deviation correction function according to claim 3 is characterized in that: A fixed shaft (18) is fixedly mounted on the bottom of the first mounting plate (16), and an edge detection sensor (13) is fixedly mounted on the top of the second mounting plate (17); the edge detection sensor (13) is electrically connected to a main control board in the main control box (4) via a connecting line.

5. The fertilizer conveyor with deviation correction function according to claim 4 is characterized in that: A first mounting rod (19) is fixedly mounted in the bearing seat on one side of the second roller (11), and a second mounting rod (20) is fixedly mounted in the bearing seat on the other side of the second roller (11). A slide groove (21) is provided in the second mounting rod (20), and a plug hole (22) is also provided in the second mounting rod (20) located on one side of the slide groove (21). The first mounting rod (19) is inserted into a first notch (14) at the top of the corresponding first support plate (8), and the second mounting rod (20) is inserted into a second notch (15) at the top of the corresponding second support plate (9). The bottom of the fixed shaft (18) is inserted into the slide groove (21), and the fixed shaft (18) located between the first mounting plate (16) and the second mounting rod (20) is sleeved with a compression spring.

6. The fertilizer conveyor with deviation correction function according to claim 5, characterized in that: An output rod (23) is movably mounted in the electric lifter (12), a connecting shaft (24) is fixedly mounted on the top of the output rod (23), one side of the connecting shaft (24) is rotatably mounted in a socket (22) corresponding to a side of the second mounting rod (20), a connecting seat (25) is rotatably mounted on the bottom of the electric lifter (12), one side of the connecting seat (25) is fixedly mounted on a side of the frame (1), and the electric lifter (12) is electrically connected to a main control board in a main control box (4) via a connecting line.

Citation Information

Patent Citations

  • Belt conveyor

    CN206218642U