Crucible type kiln car

By designing a tunnel kiln system including kiln body steel structure, kiln wall, kiln roof, heating device, kiln car and automatic control device, the problem that the existing crucible calcination device cannot achieve continuous production is solved, and efficient material calcination is achieved and heat recovery.

CN222378760UActive Publication Date: 2025-01-21HUANGGANG HUAYAO ZHONGZHOU KILN
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Patent Information

Application Number
CN202323637415.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-29
Publication Date
2025-01-21
Estimated Expiration
2033-12-29

AI Technical Summary

Technical Problem

The existing crucible calcining devices cannot achieve continuous production, resulting in low production efficiency and heat loss.

Method used

A tunnel kiln system including kiln body steel structure, kiln wall, kiln roof, heating device, kiln car and automatic control device is designed. The kiln car continuously advances through the track to achieve continuous calcination of materials in the crucible.

Benefits of technology

Through the continuous operation of the kiln car, the material is continuously heated, the production efficiency is greatly improved, and part of the heat energy is recovered. It has the advantages of reasonable structure, energy saving and efficiency improvement, simple operation, and safe operation.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222378760U_ABST
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Abstract

The utility model discloses a crucible type kiln car, which solves the problem that the existing crucible cannot be continuously produced on a production line, and is characterized in that a track (5) is arranged on the outer side of a kiln top (3) of kiln walls (2) on two sides, and a curved sealing groove is arranged on the end surface of a kiln top brick; the kiln car device is composed of wheels (6), wheel shafts (7), a kiln car loading platform (8), a heat insulation sealing piece (9) and a crucible (11), the kiln car loading platform (8) is of a square metal frame structure, the wheel shafts (7) are fixedly installed at the two ends of the kiln car loading platform (8), the wheels (6) are installed at the two ends of the wheel shafts (7) and arranged on a rail (5) arranged on the kiln top, and a round hole (14) for containing the crucible (11) is formed in the middle of the kiln car loading platform (8). Heat insulation sealing pieces (9) are arranged on the bottom faces of the two sides. The device has the advantages of reasonable structure, simplicity in manufacturing, safety in operation, energy conservation, efficiency improvement and the like, and can be widely applied to various calcination type continuous production heating equipment.
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Description

Technical Field

[0001] The utility model belongs to the field of industrial thermal equipment, in particular to a crucible type kiln car. Background Art

[0002] Existing crucible calcining materials are all fixed in the same position for heating. It takes a certain amount of time for the materials to heat up and cool down, which affects production efficiency and causes additional heat loss. Therefore, the modern calcining industry urgently needs a crucible calcining device that can produce continuously to meet the needs of production enterprises. Utility Model Content

[0003] The utility model aims to provide the market with a crucible type kiln car which has reasonable structure, simple operation, safe operation, energy saving and efficiency improvement.

[0004] The technical scheme of the utility model is: it includes a tunnel kiln composed of a kiln steel structure, a kiln wall, a kiln roof and a heating device, a kiln car and an automatic control device, a track is set on the outer side of the kiln roof of the kiln walls on both sides, and a curved sealing groove is set on the end face of the kiln roof brick. The kiln car is composed of wheels, axles, a kiln car loading platform, a crucible for holding materials and a heat-insulating seal. The kiln car loading platform is made of a square metal frame structure filled with heat-insulating materials. The axles are fixedly installed at both ends of the kiln car loading platform through bearing brackets. The wheels are installed at both ends of the axles and placed on the track set on the kiln roof. A circular hole for placing the crucible is set in the middle of the kiln car loading platform, and heat-insulating seals are set on the bottom surfaces of both sides. The lower end surface of the heat-insulating seal is set with a curved sealing platform that matches the kiln roof curved sealing groove. The crucible is made of heat-resistant steel with excellent thermal conductivity and uniform thickness. The outer edge of the mouth is provided with a fixed flange that matches the circular hole in the middle of the kiln car loading platform, and a sealing gasket is set around the crucible fixing flange and the circular hole of the kiln car loading platform.

[0005] The utility model has the following beneficial effects: since the crucible kiln car can run continuously on the track, it can be heated continuously, greatly improving production efficiency, and recovering part of the heat energy at the same time. It has the advantages of reasonable structure, energy saving and efficiency improvement, simple operation, safe operation, etc., and can be widely used in various crucible continuous production thermal equipment.

[0006] The utility model will be further described below in conjunction with the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0007] Figure 1 This is a schematic diagram of the cross-sectional structure of the utility model in use;

[0008] Figure 2 This is a schematic diagram of the main structure of the kiln car of the utility model;

[0009] Figure 3 This is a schematic diagram of the structure of the kiln car of the utility model from a top view;

[0010] Figure 4 This is a left-side structural schematic diagram of the kiln car of the utility model;

[0011] Figure 5 This is a schematic diagram of the main structure of the crucible of the utility model;

[0012] Figure 6 This is a schematic diagram of the crucible structure from a top view of the present invention.

[0013] In the figure: 1 is the steel structure of the kiln body, 2 is the kiln wall, 3 is the kiln roof, 4 is the furnace, 5 is the track, 6 is the wheel, 7 is the axle, 8 is the kiln car loading platform, 9 is the heat insulation seal, 10 is the sealing gasket, 11 is the crucible, 12 is the fixed flange, 13 is the curved sealing platform, and 14 is the round hole. DETAILED DESCRIPTION

[0014] like Figure 1 As shown, the crucible kiln car includes a tunnel kiln consisting of a kiln steel structure 1, kiln walls 2, kiln roof 3 and a heating device, a kiln car and an automatic control device. Tracks 5 are arranged on the outside of the kiln roof 3 of the kiln walls 2 on both sides, and curved sealing grooves are arranged on the end faces of the kiln roof bricks. Figure 2 , Figure 3 , Figure 4 As shown, the kiln car is composed of wheels 6, axles 7, a kiln car loading platform 8, heat-insulating seals 9 and a crucible 11 for holding materials. The kiln car loading platform 8 is a square metal frame structure filled with heat-insulating materials. The axles 7 are fixedly mounted on both ends of the kiln car loading platform 8 through bearing brackets. The wheels 6 are mounted on both ends of the axles 7 and placed on the tracks 5 set on the kiln roof. The wheels 6 can slide on the tracks 5. A circular hole 14 for placing the crucible 11 is set in the middle of the kiln car loading platform 8, heat-insulating seals 9 are set on the bottom surfaces of both sides, and a curved sealing platform 13 that matches the curved sealing groove on the kiln roof is set on the lower end surface of the heat-insulating seal 9. As shown Figure 5 , Figure 6 As shown, the crucible 11 is made of heat-resistant steel with excellent thermal conductivity and uniform thickness. The outer edge of the mouth is provided with a fixed flange 12 that matches the middle circular hole of the kiln car loading platform 8. The crucible fixing flange 12 and the circular hole of the kiln car loading platform are provided with a sealing gasket 10. At the same time, sand sealing grooves can be provided on the insulation walls on both sides to further strengthen the sealing of the heating space. When the utility model is implemented, the furnace 4 is heated by the combustion device arranged on both sides of the kiln wall 2 to calcine the material in the crucible 11. Since the crucible 11 is fixed on the kiln car loading platform 8, the kiln car continuously advances on the tracks 5 on both sides of the kiln roof 3 through the wheels 6. The furnace 4 is heated by the combustion device arranged on both sides of the kiln wall 2, and the material in the crucible 11 can be continuously calcined, thereby ensuring that the material can be produced continuously. The utility model has the advantages of reasonable structure, simple operation, safe operation, energy saving and efficiency improvement, etc., can significantly improve production efficiency, and can be widely used in various crucible calcining equipment.

Claims

1. A crucible kiln car, comprising a tunnel kiln consisting of a kiln body steel structure (1), a kiln wall (2), a kiln roof (3) and a heating device, a kiln car and an automatic control device, characterized in that: Tracks (5) are arranged on the outside of a kiln roof (3) of kiln walls (2) on both sides, and curved sealing grooves are arranged on the end faces of kiln roof bricks; the kiln car is composed of wheels (6), axles (7), a kiln car loading platform (8), a crucible (11) and a heat-insulating seal (9); the kiln car loading platform (8) is a square metal frame structure; the axles (7) are fixedly mounted on both ends of the kiln car loading platform (8) through bearing brackets; the wheels (6) are mounted on both ends of the axles (7) and placed on the tracks (5) arranged on the kiln roof; a round hole (14) for placing the crucible (11) is arranged in the middle of the kiln car loading platform (8); and heat-insulating seals (9) are arranged on the bottom surfaces of both sides.

2. The crucible kiln car according to claim 1, characterized in that: The crucible (11) is made of heat-resistant steel with excellent thermal conductivity and has a uniform thickness. The outer edge of the mouth is provided with a fixing flange (12) that matches the middle circular hole (14) of the kiln car loading platform (8).

3. A crucible kiln car according to claim 1 or 2, characterized in that: The lower end surfaces of the heat-insulating seals (9) arranged on both sides of the bottom surface of the kiln car loading platform (8) are provided with curved sealing platforms (13) that match the curved sealing grooves on the kiln top.

4. The crucible kiln car according to claim 3, characterized in that: A sealing gasket (10) is provided around the crucible fixing flange (12) and the circular hole of the kiln car loading platform.