Automobile wire harness tension test bench

By designing an automotive wire harness tension test bench that includes a motor, a rotating shaft and a pressure sensor, the problem of cumbersome wire harness fixing in the existing testing method is solved and a more efficient testing process is achieved.

CN222379471UActive Publication Date: 2025-01-21QINGDAO YIXIN ELECTRICAL EQUIP CO LTD
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Patent Information

Application Number
CN202420034642.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-08
Publication Date
2025-01-21
Estimated Expiration
2034-01-08

AI Technical Summary

Technical Problem

The existing automotive wire harness tensile testing methods require the fixation of multiple wire harnesses, which increases the workload and affects the testing efficiency.

Method used

An automobile wire harness tension test bench is designed, which uses a motor, a rotating shaft, a rotating roller, a through hole, a fixed plate, a wire harness hole and a pressure sensor. By winding the wire harness and using the motor to drive the rotating roller to rewind, the wire harness can be tightened and terminated. of tightness.

Benefits of technology

Through the use of this device, the wire harness fixing process is significantly simplified, the tester's workload is reduced, and the testing efficiency is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automobile wire harness tension test bench, which comprises an operation bench, the lower side wall of the operation bench is symmetrically and fixedly connected with four support columns, the upper side wall of the operation bench is symmetrically and fixedly connected with vertical plates, the opposite sides of the two vertical plates are both rotatably connected with rotating shafts, and the rotating shafts are rotatably connected with rotating shafts. A motor is fixedly connected to the front side wall of the vertical plate located on the front side, the driving end of the motor is fixedly connected with a rotating shaft located on the front side, the opposite ends of the two rotating shafts are jointly and fixedly connected with a rotating roller, and four annular grooves are symmetrically formed in the outer wall of the rotating roller; the inner bottom wall of each annular groove is provided with through holes facing the same direction, and the upper side wall of the operation table is symmetrically and fixedly connected with supporting plates located on the right side of the rotating roller. By using the device, the wire harness at one end, far away from the terminal, of the automobile wire harness can be fixed more conveniently and quickly, so that the workload of testers is effectively reduced, and the test efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of automobile wiring harnesses, in particular to an automobile wiring harness tension test bench. Background Art

[0002] A car is a vehicle that has its own power to drive and can be driven without tracks or electricity. In a broad sense, vehicles that are driven by their own mechanical energy are generally called cars; the car wiring harness is the network body of the car circuit. Without the wiring harness, there is no car circuit. The wiring harness refers to a component that is formed by crimping the terminals made of copper materials with wires and cables, and then plastic-pressing the insulators or adding metal shells on the outside to form a connecting circuit. From the perspective of function, the car wiring harness can be divided into two types: power lines that carry power to drive actuators and signal lines that transmit sensor input commands. After the wires are crimped inside the terminals, the connection strength between the terminals and the wires needs to be tested to avoid loose connections between the wires and terminals, which may cause the wires to detach from the terminals during use.

[0003] At present, the test of automobile wiring harness requires that one end of the wiring harness with a terminal passes through the test board, and the other end of the wiring harness is fixed, and then the fixed end of the wiring harness is pulled to complete the tension test of the automobile wiring harness. Due to the large number of automobile wiring harnesses, the fixation of multiple wiring harnesses increases the workload, thereby affecting the efficiency of the test. Utility Model Content

[0004] The utility model aims to solve the problems in the background technology and proposes an automobile wire harness tension test bench.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] The camshaft is an axially parallel plate having two opposite sides, and the camshaft is an axially parallel plate having two opposite sides, and the camshaft has two parallel sides. The camshaft has two parallel sides, and the camshaft has two parallel sides. The camshaft has two parallel sides. The camshaft has two parallel sides.

[0007] Preferably, a foot pad is fixedly connected to the lower side wall of each support column.

[0008] Preferably, bearings are fixedly embedded on opposite sides of the two vertical plates, and the inner rings of the bearings on the same side are fixedly connected to the rotating shaft.

[0009] Preferably, the height of the wiring hole is equal to the inner bottom wall of the highest point of the annular groove.

[0010] Preferably, the diameter of the harness hole just matches the diameter of the harness.

[0011] Preferably, the motor is a servo motor of model ZK-SIFU.

[0012] Compared with the existing technology, the advantages of this automotive wiring harness tension test bench are:

[0013] A motor, a rotating shaft, a rotating stick, a through hole, a fixing plate, a wire harness hole and a pressure sensor are set, and the wire harness at one end of the automobile wiring harness terminal is passed through the wire harness hole, and then the wire harness is passed through the through hole on the rotating stick, so that the wire harness is wound at least twice in the annular groove, and the winding direction is counterclockwise, and then the motor is started, and the driving end of the motor drives the rotating shaft and the rotating stick to rotate counterclockwise, so that the rotating stick reels the wire harness, thereby tightening the automobile wiring harness, so that the terminal is pressed against the pressure sensor, thereby completing the tension test of the automobile wiring harness. Through the use of this device, the fixing of the wire harness on the end of the automobile wiring harness far away from the terminal is more convenient and quick, thereby effectively reducing the workload of the tester, thereby improving the test efficiency;

[0014] In summary, the utility model makes it more convenient and quick to fix the wiring harness on the end of the automobile wiring harness far away from the terminal through the use of the device, thereby effectively reducing the workload of the tester and improving the test efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 A three-dimensional diagram of an automobile wiring harness tension test bench proposed by the utility model;

[0016] Figure 2 This is a left view of an automobile wiring harness tension test bench proposed by the utility model;

[0017] Figure 3 The utility model is a right side view of an automobile wiring harness tension test bench.

[0018] In the figure: 1 operating table, 2 supporting columns, 3 vertical plates, 4 motors, 5 rotating shafts, 6 rotating rods, 7 annular grooves, 8 through holes, 9 supporting plates, 10 mounting plates, 11 fixing plates, and 12 wiring holes. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0020] Reference Figure 1-3 , a car harness tension test bench, comprising an operating table 1, the lower side wall of the operating table 1 is symmetrically fixedly connected with four support columns 2, the lower side wall of each support column 2 is fixedly connected with a foot pad, the upper side wall of the operating table 1 is symmetrically fixedly connected with a vertical plate 3, the opposite sides of the two vertical plates 3 are rotatably connected with a rotating shaft 5, the opposite sides of the two vertical plates 3 are fixedly embedded with bearings, the inner rings of the bearings on the same side are fixedly connected to the rotating shaft 5, the front side wall of the vertical plate 3 located on the front side is fixedly connected with a motor 4, the motor 4 adopts a servo motor of model ZK-SIFU, the driving end of the motor 4 is fixedly connected with the rotating shaft 5 located on the front side, the opposite ends of the two rotating shafts 5 are commonly fixedly connected with a rotating rod 6, the outer wall of the rotating rod 6 is symmetrically provided with four annular grooves 7, the inner bottom wall of each annular groove 7 is provided with a through hole 8 with the same direction, the upper side wall of the operating table 1 is symmetrically fixedly connected with a support plate 9 located on the right side of the rotating rod 6, and the upper side walls of the four support plates 9 are commonly fixedly connected with a mounting plate 10;

[0021] The upper side wall of the mounting plate 10 is fixedly connected with a fixing plate 11, and the right side wall of the fixing plate 11 is provided with a harness hole 12 matching the four annular grooves 7, and the diameter of the harness hole 12 just matches the diameter of the harness. The two sides of the two vertical plates 3 opposite to each other are fixedly embedded with bearings, and the inner rings of the bearings on the same side are fixedly connected with the rotating shaft 5. The right side wall of the fixing plate 11 is fixedly connected with a pressure sensor surrounding the outside of the harness hole 12. The harness at one end of the automotive harness terminal is passed through the harness hole 12, and then the harness is passed through the rotating rod. 6, so that the wiring harness is wound at least twice in the annular groove 7, and the winding direction is counterclockwise. Then the motor 4 is started, and the driving end of the motor 4 drives the rotating shaft 5 and the rotating rod 6 to rotate counterclockwise, so that the rotating rod 6 reels the wiring harness, thereby tightening the automobile wiring harness and making the terminal press against the pressure sensor, thereby completing the tension test of the automobile wiring harness. Through the use of this device, the wiring harness on the automobile wiring harness away from the terminal end is fixed more conveniently and quickly, thereby effectively reducing the workload of the tester, thereby improving the test efficiency.

[0022] It is further explained that the above-mentioned fixed connection should be understood in a broad sense unless otherwise clearly specified and limited. For example, it can be welding, gluing, or one-piece molding, etc., which are conventional means well known to those skilled in the art.

[0023] The operating principle of the utility model is now described as follows:

[0024] When in use, the wiring harness at one end of the automobile wiring harness terminal is passed through the wiring harness hole 12, and then the wiring harness is passed through the through hole 8 on the rotating rod 6, so that the wiring harness is wound at least twice in the annular groove 7, and the winding direction is counterclockwise, and then the motor 4 is started, and the driving end of the motor 4 drives the rotating shaft 5 and the rotating rod 6 to rotate counterclockwise, so that the rotating rod 6 reels the wiring harness, thereby tightening the automobile wiring harness and making the terminal press against the pressure sensor, thereby completing the tension test of the automobile wiring harness. Through the use of this device, the wiring harness on the automobile wiring harness away from the terminal end is fixed more conveniently and quickly, thereby effectively reducing the workload of the tester and improving the test efficiency.

[0025] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. An automobile wiring harness tension test bench, comprising an operating table (1), characterized in that: The lower side wall of the operating table (1) is symmetrically fixedly connected to four support columns (2), the upper side wall of the operating table (1) is symmetrically fixedly connected to a vertical plate (3), the two vertical plates (3) are rotatably connected to opposite sides of each other with a rotating shaft (5), the front side wall of the vertical plate (3) located at the front side is fixedly connected to a motor (4), the driving end of the motor (4) is fixedly connected to the rotating shaft (5) located at the front side, the opposite ends of the two rotating shafts (5) are commonly fixedly connected to a rotating rod (6), the outer wall of the rotating rod (6) is symmetrically provided with four annular grooves (7), each of the annular grooves (7) is provided with a rotating rod (6) and a rotating rod (6 ... The inner bottom wall of the groove (7) is provided with through holes (8) with the same orientation, the upper side wall of the operating table (1) is symmetrically fixedly connected to a support plate (9) located on the right side of the rotating rod (6), the upper side walls of the four support plates (9) are commonly fixedly connected to a mounting plate (10), the upper side wall of the mounting plate (10) is fixedly connected to a fixing plate (11), the right side wall of the fixing plate (11) is provided with a wiring hole (12) matching the four annular grooves (7), and the right side wall of the fixing plate (11) is fixedly connected to a pressure sensor surrounding the outside of the wiring hole (12).

2. The automotive wiring harness tensile test bench according to claim 1, characterized in that: A foot pad is fixedly connected to the lower side wall of each support column (2).

3. The automotive wiring harness tensile test bench according to claim 1, characterized in that: Bearings are fixedly embedded on opposite sides of the two vertical plates (3), and the inner rings of the bearings located on the same side are fixedly connected to the rotating shaft (5).

4. The automotive wiring harness tensile test bench according to claim 1, characterized in that: The height of the wire harness hole (12) is the same as the inner bottom wall at the highest point of the annular groove (7).

5. The automotive wiring harness tensile test bench according to claim 1, characterized in that: The diameter of the wire harness hole (12) just matches the diameter of the wire harness.

6. The automobile wiring harness tension test bench according to claim 1, characterized in that: The motor (4) is a servo motor of model ZK-SIFU.