Automatic proportioning device for multi-component colloid
By designing an automatic proportional batching device, the problem of low efficiency and proportional error in multi-component colloid batching for wind turbine blades has been solved, precise batching of colloids has been achieved, and production efficiency and quality have been improved.
Patent Information
- Application Number
- CN202420937386.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-30
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2034-04-30
AI Technical Summary
In the prior art, the multi-component colloidal ingredients of wind power blades mainly rely on manual operations, are inefficient and prone to batch ratio errors.
Design an automatic proportional ingredient device for multiple components, including racks, ingredient mechanisms, mobile institutions, weighing modules, and ingredients barrels. Subsidies to ensure that the ingredients are accurate.
The accurate proportional ingredients of multiple components of colloids are achieved, replacing artificial materials and improving production efficiency and quality.
Smart Images

Figure CN222384747U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of automatic batching, and in particular relates to an automatic proportioning device for multi-component colloids. Background Art
[0002] As the exhaustion schedule of traditional fossil energy sources such as coal, oil and natural gas is approaching, the development and utilization of wind energy has received more and more attention and has become one of the most commercially promising projects in the energy field. It is currently developing rapidly at home and abroad. The development of wind power generation depends on the production and manufacture of a large number of wind turbines. Wind turbines are inseparable from wind turbine blades. During the production process of wind turbine blades, a layer of gel coat will be sprayed on the surface of the blades, so corresponding blade gluing equipment is needed.
[0003] Due to the large size of wind turbine blades, the amount of colloid required is also very large, and the colloid currently used is a multi-component colloid, which is mixed in a certain proportion. However, the current mixing is mostly done manually, which is inefficient and often has incorrect mixing proportions. Therefore, it is necessary to design an automatic proportioning device for multi-component colloids that can replace manual mixing and accurately mix multi-component colloids in proportion. Summary of the invention
[0004] In order to solve the deficiencies in the prior art, the utility model provides an automatic proportioning device for multi-component colloids.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] An automatic proportional dosing device for a multi-component colloid comprises a frame, a dosing mechanism, a moving mechanism, a weighing module and a dosing barrel, wherein the moving mechanism is arranged at the upper end of the frame, the weighing module is arranged at the upper end of the moving mechanism, the dosing mechanism is arranged at the top of the frame, the weighing module corresponds to the bottom of the dosing mechanism, the dosing mechanism comprises a plurality of storage tanks, a discharge pipe is arranged at the lower end of the storage tank, a discharge valve is arranged at the other end of the discharge pipe, the moving mechanism comprises a driving assembly and a sliding platform, the driving assembly is used to drive the sliding platform, the weighing module is installed at the upper end of the sliding platform, and the dosing barrel is arranged at the upper end of the weighing module.
[0007] Further, the driving assembly includes a mounting frame, a linear slide rail and a driving motor, the mounting frame is arranged at the upper end of the frame, the linear slide rail is arranged at the upper end of the mounting frame, a slider is arranged at the lower end of the sliding platform, the slider matches the linear slide rail, a first pulley is arranged at the right end of the mounting frame, a second pulley is arranged at the left end of the mounting frame, the first pulley and the second pulley are connected by a first belt, the driving motor is arranged at the right end of the mounting frame, the driving motor is connected to the first pulley, and the lower end of the sliding platform is connected to one end of the first belt.
[0008] Furthermore, the driving assembly includes a third pulley, which is arranged at the lower end of the middle part of the mounting frame, and the third pulley matches the first belt. Fourth pulleys are provided on both sides of the third pulley, and the fourth pulley matches the first belt.
[0009] Furthermore, the driving assembly includes a mounting plate, the mounting plate is provided with a through hole, the lower end of the sliding platform is provided with a plurality of threaded holes, the through holes correspond one-to-one to the threaded holes, the upper end of the mounting plate is provided with a corrugated surface, and one end of the first belt is arranged between the sliding platform and the mounting plate.
[0010] Furthermore, a displacement sensor is provided at the upper end of the mounting frame, and a positioning piece is provided at the left end of the sliding platform, and the positioning piece matches the displacement sensor.
[0011] Furthermore, a liquid level sensor is provided in the storage tank, and the liquid level sensor is used to detect the liquid level height in the corresponding storage tank.
[0012] Furthermore, the sliding platform includes a lower support plate, an upper support plate and a dustproof plate, the sliding block is arranged at the lower end of the lower support plate, the lower support plate is provided with raising columns around it, the upper support plate is arranged at the upper end of the raising columns, the dustproof plate is arranged between the upper support plate and the lower support plate, and both ends of the dustproof plate are fixed to the two ends of the mounting frame.
[0013] The utility model discloses an automatic proportioning device for multi-component colloids. Compared with the prior art, its beneficial effect lies in that it can accurately move the batching barrel to the bottom of each storage tank, accurately weigh through the weighing module, realize the accurate discharging of each required alternation, and accurately batch the ingredients, replacing manual loading, thereby improving production efficiency and production quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a structural schematic diagram of a preferred embodiment provided by the utility model from one viewing angle.
[0015] Figure 2 It is a structural schematic diagram of another viewing angle of a preferred embodiment provided by the utility model.
[0016] Figure 3 It is a structural schematic diagram of the moving mechanism of the preferred embodiment provided by the utility model.
[0017] Figure 4 It is a structural schematic diagram of a sliding platform of a preferred embodiment provided by the utility model.
[0018] Figure 5 It is a structural schematic diagram of a material storage tank of a preferred embodiment provided by the utility model.
[0019] Figure 6 It is a structural schematic diagram of a liquid level sensor of a preferred embodiment provided by the utility model.
[0020] The reference numerals include: 100, frame; 210, storage tank; 220, discharge pipe; 230, discharge valve; 240, liquid level sensor; 310, mounting frame; 311, linear slide rail; 320, drive motor; 321, first pulley; 322, second pulley; 323, third pulley; 324, fourth pulley; 325, first belt; 330, displacement sensor; 340, dustproof plate; 400, sliding mechanism; 410, lower support plate; 411, threaded hole; 420, pad column; 430, upper support plate; 440, positioning plate; 450, mounting plate; 451, corrugated surface; 452, through hole; 460, slider; 510, weighing module; 520, batching barrel. DETAILED DESCRIPTION
[0021] The utility model discloses an automatic proportioning device for multi-component colloids. The specific implementation manner of the utility model is further described below in conjunction with a preferred embodiment.
[0022] See attached figure Figure 1-6 , Figure 1 It is a structural schematic diagram of a preferred embodiment provided by the utility model from one viewing angle. Figure 2 It is a structural schematic diagram of another perspective of a preferred embodiment provided by the utility model. Figure 3 It is a structural schematic diagram of the moving mechanism of the preferred embodiment provided by the utility model. Figure 4 It is a structural schematic diagram of a sliding platform of a preferred embodiment provided by the utility model. Figure 5 2 is a schematic diagram of the structure of a material storage tank 210 according to a preferred embodiment of the present invention. Figure 6 It is a schematic structural diagram of a liquid level sensor 240 according to a preferred embodiment of the present invention.
[0023] Preferred embodiments.
[0024] The present embodiment provides an automatic proportional dosing device for a multi-component colloid, comprising a frame 100, a dosing mechanism, a moving mechanism, a weighing module and a dosing barrel 520, wherein the moving mechanism is arranged at the upper end of the frame 100, the weighing module is arranged at the upper end of the moving mechanism, the dosing mechanism is arranged at the top of the frame 100, the weighing module corresponds to the bottom of the dosing mechanism, the dosing mechanism comprises a plurality of storage tanks 210, a discharge pipe 220 is arranged at the lower end of the storage tank 210, a discharge valve 230 is arranged at the other end of the discharge pipe 220, the moving mechanism comprises a driving assembly and a sliding platform, the driving assembly is used to drive the sliding platform, the weighing module 510 is installed at the upper end of the sliding platform, and the dosing barrel 520 is arranged at the upper end of the weighing module 510. The driving component drives the sliding platform to move, that is, drives the batching barrel 520 to pass under each of the storage tanks 210 in turn, and then the storage tanks 210 unload the materials in turn, and the weighing module (the weighing module 510 is a high-precision electronic scale) accurately weighs it, and the discharge valve 230 responds quickly, so that the correct proportion of ingredients can be automatically obtained.
[0025] Furthermore, the driving assembly includes a mounting frame 310, a linear slide rail 311 and a driving motor 320, the mounting frame 310 is arranged at the upper end of the frame 100, the linear slide rail 311 is arranged at the upper end of the mounting frame 310, a slider 460 is provided at the lower end of the sliding platform, and the slider 460 matches the linear slide rail 311, a first pulley 321 is provided at the right end of the mounting frame 310, a second pulley 322 is provided at the left end of the mounting frame 310, the first pulley 321 and the second pulley 322 are connected by a first belt 325, the driving motor 320 is arranged at the right end of the mounting frame 310, the driving motor 320 is connected to the first pulley 321, and the lower end of the sliding platform is connected to one end of the first belt 325. The driving motor 320 drives the first belt 325 to rotate, thereby driving the sliding platform to move. Due to the constraint and cooperation between the slider 460 and the linear slide rail 311, the sliding platform moves linearly and passes through each of the storage tanks 210 in sequence.
[0026] Further, the driving assembly includes a third pulley 323, which is disposed at the lower middle end of the mounting frame 310, and the third pulley 323 matches the first belt 325. Fourth pulleys 324 are disposed on both sides of the third pulley 323, and the fourth pulley 324 matches the first belt 325. The third pulley 323 and the fourth pulley 324 are distributed in a triangular shape, which will press the first belt 325, thereby ensuring the movement of the first belt 325.
[0027] Further, the driving assembly includes a mounting plate 450, a through hole 452 is provided on the mounting plate 450, a plurality of threaded holes 411 are provided at the lower end of the sliding platform, the through holes 452 correspond to the threaded holes 411 one by one, a corrugated surface 451 is provided at the upper end of the mounting plate 450, and one end of the first belt 325 is arranged between the sliding platform and the mounting plate 450. The mounting plate 450 is connected to the threaded holes 411 by passing bolts through the through holes 452, and the first belt 325 is pressed against the lower end of the sliding platform, that is, when the first belt 325 rotates, the sliding platform can be driven to move. The corrugated surface 451 can strengthen the connection between the first belt 325 and the sliding platform and the mounting plate 450, and enhance stability.
[0028] Furthermore, a displacement sensor 330 is provided at the upper end of the mounting frame 310, and a positioning piece 440 is provided at the left end of the sliding platform, and the positioning piece 440 matches the displacement sensor 330. The displacement sensor 330 detects the moving distance of the positioning piece 440, that is, the position of the sliding platform can be accurately located, thereby ensuring that the batching barrel 520 can stop under each of the storage tanks 210.
[0029] Furthermore, a liquid level sensor 240 is provided in the storage tank 210, and the liquid level sensor 240 is used to detect the liquid level height in the corresponding storage tank 210, so as to know whether refilling is needed.
[0030] Further, the sliding platform includes a lower support plate 410, an upper support plate 430 and a dustproof plate 340, the slider 460 is arranged at the lower end of the lower support plate 410, the lower support plate 410 is provided with a heightening column 420 around it, the upper support plate 430 is arranged at the upper end of the heightening column 420, the dustproof plate 340 is arranged between the upper support plate 430 and the lower support plate 410, and the two ends of the dustproof plate 340 are fixed to the two ends of the mounting frame 310. The upper support plate 430 and the lower support plate 410 are connected by the heightening column 420 and form a middle, that is, to ensure that the sliding platform will not collide with the dustproof plate 340 during the movement, so that the dustproof plate 340 can cover the mounting frame 310 and the linear slide rail 311, reducing or preventing dust from falling.
[0031] It is worth mentioning that the technical features such as the displacement sensor 330 involved in the utility model patent application should be regarded as the prior art. The specific structure, working principle and possible control method and spatial layout method of these technical features can be selected by conventional methods in the field, and should not be regarded as the utility model points of the utility model patent. The utility model patent will not be further elaborated.
[0032] For those skilled in the art, it is still possible to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model should be included in the protection scope of the present utility model.
Claims
1. An automatic proportioning device for multi-component colloids, characterized in that: The invention comprises a frame (100), a batching mechanism, a moving mechanism, a weighing module and a batching barrel (520), wherein the moving mechanism is arranged at the upper end of the frame (100), the weighing module is arranged at the upper end of the moving mechanism, the batching mechanism is arranged at the top of the frame (100), the weighing module corresponds to the bottom of the batching mechanism, the batching mechanism comprises a plurality of storage tanks (210), a discharge pipe (220) is arranged at the lower end of the storage tank (210), a discharge valve (230) is arranged at the other end of the discharge pipe (220), the moving mechanism comprises a driving component and a sliding platform, the driving component is used to drive the sliding platform, the weighing module (510) is installed at the upper end of the sliding platform, and the batching barrel (520) is arranged at the upper end of the weighing module (510).
2. The automatic proportioning device for multi-component colloids according to claim 1, characterized in that: The driving assembly comprises a mounting frame (310), a linear slide rail (311) and a driving motor (320); the mounting frame (310) is arranged at the upper end of the frame (100); the linear slide rail (311) is arranged at the upper end of the mounting frame (310); a slider (460) is arranged at the lower end of the sliding platform; the slider (460) matches the linear slide rail (311); a first pulley (321) is arranged at the right end of the mounting frame (310); a second pulley (322) is arranged at the left end of the mounting frame (310); the first pulley (321) and the second pulley (322) are connected via a first belt (325); the driving motor (320) is arranged at the right end of the mounting frame (310); the driving motor (320) is connected to the first pulley (321); and the lower end of the sliding platform is connected to one end of the first belt (325).
3. The automatic proportioning device for multi-component colloids according to claim 2, characterized in that: The driving assembly comprises a third pulley (323), the third pulley (323) is arranged at the middle lower end of the mounting frame (310), the third pulley (323) matches the first belt (325), and fourth pulleys (324) are arranged on both sides of the third pulley (323), and the fourth pulley (324) matches the first belt (325).
4. The automatic proportioning device for multi-component colloids according to claim 2, characterized in that: The driving assembly comprises a mounting plate (450), a through hole (452) is provided on the mounting plate (450), a plurality of threaded holes (411) are provided at the lower end of the sliding platform, the through holes (452) correspond one-to-one to the threaded holes (411), a corrugated surface (451) is provided at the upper end of the mounting plate (450), and one end of the first belt (325) is arranged between the sliding platform and the mounting plate (450).
5. The automatic proportioning device for multi-component colloids according to claim 2, characterized in that: A displacement sensor (330) is provided at the upper end of the mounting frame (310), and a positioning piece (440) is provided at the left end of the sliding platform, wherein the positioning piece (440) matches the displacement sensor (330).
6. The automatic proportioning device for multi-component colloids according to claim 1, characterized in that: A liquid level sensor (240) is provided in the material storage tank (210), and the liquid level sensor (240) is used to detect the height of the liquid level in the corresponding material storage tank (210).
7. The automatic proportioning device for multi-component colloids according to claim 2, characterized in that: The sliding platform comprises a lower support plate (410), an upper support plate (430) and a dustproof plate (340), the sliding block (460) is arranged at the lower end of the lower support plate (410), and the lower support plate (410) is surrounded by a A heightening column (420) is provided, and the upper support plate (430) is arranged on the upper end of the heightening column (420). The dustproof plate (340) is disposed between the upper support plate (430) and the lower support plate (410). Two ends of the dustproof plate (340) are fixed to two ends of the mounting frame (310).