Aluminum profile high-precision extruding machine
By introducing an adjustment and detection mechanism into the aluminum profile extrusion machine, real-time detection and fine-tuning of the aluminum profile processing accuracy is achieved, which solves the problem of difficulty in accurately observing the aluminum profile accuracy in the existing technology and improves the processing quality and accuracy.
Patent Information
- Application Number
- CN202420909949.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-26
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2034-04-26
AI Technical Summary
It is difficult to accurately observe the accuracy of the aluminum profile during the processing and forming process of existing aluminum profiles, which affects production quality.
A high -precision squeezing machine of aluminum -type materials is designed, using adjustment mechanisms and detection agencies. By fine -tuning components and laser detection systems, real -time detection and fine -tuning of the processing accuracy of aluminum profile.
The extrusion processing accuracy of aluminum profiles is improved, the forming bending phenomenon can be detected and corrected in a timely manner, and the processing quality is improved.
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Figure CN222385658U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of extruders, in particular to a high-precision extruder for aluminum profiles. Background Art
[0002] Aluminum profile is a long strip of material made of aluminum alloy. It is light, high-strength and corrosion-resistant. It is usually used in construction, industry, transportation and other fields. Aluminum profile can be manufactured through extrusion, stretching, casting and other processes. It has a variety of different cross-sectional shapes, such as square, round, grooved, angular, etc.
[0003] The aluminum profile extruder disclosed in patent number CN202606545U relates to the technical field of aluminum profile production equipment, including a machine base, a mold device arranged on the front side above the machine base, an extrusion cylinder arranged on the inner side of the mold device above the machine base, and a main cylinder arranged on the rear side above the machine base. An extrusion rod and a butterfly plate arranged on the outer side of the extrusion rod are arranged on the inner side of the main cylinder. The feature of the machine is that a plane mirror is arranged on the main cylinder directly above the extrusion rod.
[0004] The aluminum profile extruder is convenient and practical during the processing of aluminum profiles, and it is easy to observe the conditions inside the extrusion barrel and the extrusion die, which is beneficial to improving production quality. However, it is not convenient to observe the accuracy of the aluminum profile after extrusion molding during extrusion molding. Therefore, this technical solution needs to be improved. Utility Model Content
[0005] The purpose of the utility model is to provide a high-precision extruder for aluminum profiles to solve the problems raised in the above-mentioned background technology.
[0006] To achieve the above object, the utility model provides the following technical solution: a high-precision aluminum profile extruder, comprising a bottom plate, an adjustment mechanism is fixedly connected to the left end of the top of the bottom plate, a detection mechanism is fixedly connected to the top of the adjustment mechanism, and an extrusion processing device is fixedly connected to the right end of the top of the bottom plate;
[0007] The adjustment mechanism includes a fine-tuning component and a transmission component, and the transmission component is arranged at the left end of the fine-tuning component;
[0008] The detection mechanism includes an inclined seat, which is fixedly connected to the right end of the top of the base plate, a laser lamp is fixedly connected to one side of the inclined seat, a reflector is arranged at one end of the laser lamp, a first support block is fixedly connected to the back of the reflector, a second slide bar is rotatably connected to the bottom end of the first support block, a scale plate is fixedly connected to the top of the base plate near the left end, and a second support block is arranged on the right side of the first support block.
[0009] Preferably, the fine-tuning assembly includes a vertical plate, which is fixedly connected to the left end of the top of the base plate, a screw rod is rotatably connected inside the vertical plate, a threaded block is threadedly connected to the surface of the screw rod, a support rod is slidably connected inside the threaded block, both ends of the support rod are respectively fixedly connected to the side surfaces of the vertical plate, a first inclined block is fixedly connected to one side of the threaded block, a second inclined block is arranged on one side of the first inclined block, there are two second inclined blocks, a flat plate is fixedly connected between the two second inclined blocks, a first slide bar is fixedly connected to the bottom end of the flat plate, and the bottom end of the second support block and the bottom end of the scale plate are fixedly connected to the top of the flat plate.
[0010] Preferably, one side of the first inclined block and one side of the second inclined block are both provided with inclined surfaces, and the first inclined block and the second inclined block are tightly fitted together, so as to facilitate fine adjustment during extrusion molding of the aluminum profile by utilizing the displacement between the second inclined block and the first inclined block.
[0011] Preferably, a slide groove is provided on the top of the bottom plate, and the surface of the first slide bar is slidably connected to the inside of the slide groove.
[0012] Preferably, the transmission assembly includes a rotating rod, which is fixedly connected to the left end of the screw rod, and a handwheel is fixedly connected to the left end of the rotating rod. A transmission wheel is fixedly connected to the surface of the rotating rod. There are two transmission wheels, and a transmission belt is connected between the two transmission wheels.
[0013] Preferably, a guide groove is provided on the top of the flat plate, and the surface of the second slide bar is slidably connected to the inside of the guide groove, so that the second slide bar can slide under the limit inside the guide groove, thereby providing auxiliary support for the extrusion molding of the aluminum profile.
[0014] Preferably, a scale line is provided on one side of the scale plate, and a slope is provided on one side of the inclined seat, so that the scale line can be used to judge whether precision deviation occurs during the processing of the aluminum profile.
[0015] Compared with the prior art, the utility model provides a high-precision aluminum profile extruder, which has the following beneficial effects:
[0016] 1. The high-precision aluminum profile extruder has an adjustment mechanism. When the first inclined block moves, it squeezes the second inclined block to move, and pushes the flat plate to move slightly left and right, thereby driving the second support block and the extrusion processing equipment to perform fine adjustment on the coaxial line, thereby further improving the extrusion processing accuracy of the aluminum profile.
[0017] 2. The high-precision extrusion machine for aluminum profiles uses a detection mechanism to displace the first support block caused by the aluminum profile, wherein the laser light on the inclined seat shines on the reflector and reflects the displacement of the scale on the scale plate, thereby detecting the bending of the aluminum profile, thereby judging the quality of aluminum profile processing and improving the processing accuracy of the aluminum profile. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative labor:
[0019] Figure 1 It is a three-dimensional diagram of the overall structure of the utility model;
[0020] Figure 2 This is a three-dimensional diagram of the fine-tuning component of the utility model;
[0021] Figure 3 This is a three-dimensional diagram of the transmission assembly of the utility model;
[0022] Figure 4 It is a three-dimensional diagram of the detection mechanism of the utility model;
[0023] Figure 5 It is a three-dimensional cross-sectional view of the bottom plate of the utility model.
[0024] In the figure: 1. bottom plate; 2. adjustment mechanism; 21. fine-tuning assembly; 211. vertical plate; 212. screw rod; 213. threaded block; 214. support rod; 215. first inclined block; 216. second inclined block; 217. flat plate; 218. first slide bar; 22. transmission assembly; 221. rotating rod; 222. transmission wheel; 223. transmission belt; 224. hand wheel; 3. detection mechanism; 31. inclined seat; 32. laser light; 33. reflector; 34. first support block; 35. second slide bar; 36. scale plate; 37. second support block; 4. extrusion processing equipment. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] In the present invention, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0027] The utility model provides the following technical solutions:
[0028] Embodiment 1
[0029] Combination Figures 2 to 5 , a high-precision extruder for aluminum profiles, comprising a bottom plate 1, an adjusting mechanism 2 is fixedly connected to the top left end of the bottom plate 1, a detection mechanism 3 is fixedly connected to the top of the adjusting mechanism 2, and an extrusion processing device 4 is fixedly connected to the top right end of the bottom plate 1;
[0030] The adjustment mechanism 2 includes a fine-tuning component 21 and a transmission component 22, and the transmission component 22 is arranged at the left end of the fine-tuning component 21;
[0031] The detection mechanism 3 includes an inclined seat 31, which is fixedly connected to the top right end of the base plate 1, a laser lamp 32 is fixedly connected to one side of the inclined seat 31, a reflector 33 is arranged at one end of the laser lamp 32, a first support block 34 is fixedly connected to the back of the reflector 33, a second slide bar 35 is rotatably connected to the bottom end of the first support block 34, a scale plate 36 is fixedly connected to the top near the left end of the base plate 1, a second support block 37 is arranged on the right side of the first support block 34, and the fine-tuning component 21 includes a vertical plate 211, the vertical plate 211 is fixedly connected to the top left end of the base plate 1, a screw rod 212 is rotatably connected inside the vertical plate 211, a threaded block 213 is threadedly connected to the surface of the screw rod 212, and the threaded block 213 is threadedly connected to the surface of the screw rod 212. A support rod 214 is slidably connected inside the block 213, and both ends of the support rod 214 are fixedly connected to the side surfaces of the vertical plate 211 respectively. A first inclined block 215 is fixedly connected to one side of the threaded block 213, and a second inclined block 216 is arranged on one side of the first inclined block 215. There are two second inclined blocks 216, and a flat plate 217 is fixedly connected between the two second inclined blocks 216. A first slide bar 218 is fixedly connected to the bottom end of the flat plate 217, and the bottom end of the second support block 37 and the bottom end of the scale plate 36 are fixedly connected to the top of the flat plate 217. Inclined surfaces are provided on one side of the first inclined block 215 and one side of the second inclined block 216, and one side of the first inclined block 215 and one side of the second inclined block 216 are tightly fitted.
[0032] Furthermore, a slide groove is opened on the top of the base plate 1, and the surface of the first slide bar 218 is slidably connected to the inside of the slide groove. When the first inclined block 215 moves, it squeezes the second inclined block 216 to move, and pushes the flat plate 217 to move slightly left and right, thereby driving the second support block 37 and the extrusion processing equipment 4 to perform fine-tuning on the coaxial line, thereby further improving the extrusion processing accuracy of the aluminum profile.
[0033] Embodiment 2
[0034] See also Figure 1-5 On the basis of the first embodiment, the transmission assembly 22 further comprises a rotating rod 221, the rotating rod 221 is fixedly connected to the left end of the screw rod 212, the left end of the rotating rod 221 is fixedly connected to a hand wheel 224, the surface of the rotating rod 221 is fixedly connected to a transmission wheel 222, there are two transmission wheels 222, and a transmission belt 223 is connected between the two transmission wheels 222.
[0035] Furthermore, a guide groove is opened on the top of the flat plate 217, the surface of the second slide bar 35 is slidably connected to the inside of the guide groove, a scale line is opened on one side of the scale plate 36, and a slope is opened on one side of the inclined seat 31. The aluminum profile drives the first support block 34 to move, wherein the laser light 32 on the inclined seat 31 is irradiated to the reflector 33 and the scale reflected on the scale plate 36 is offset, and then the phenomenon of forming bending of the aluminum profile can be detected, so that the quality of the aluminum profile processing can be judged, and then the processing accuracy of the aluminum profile can be improved.
[0036] In actual operation, when this device is used, during the extrusion molding process of the aluminum profile, the aluminum profile is extruded from the left end of the extrusion processing equipment 4, and is transported to the molding through the second support block 37 and the first support block 34. During the extrusion molding process, when the aluminum profile is slightly bent on the left and right sides, the aluminum profile drives the first support block 34 to move, and the laser light 32 on the inclined seat 31 is irradiated to the reflector 33 and the scale reflected on the scale plate 36 is offset, so that the aluminum profile can be detected to be bent, so that the quality of the aluminum profile processing can be judged, and the processing accuracy of the aluminum profile can be improved;
[0037] In addition, during the adjustment process of aluminum profile processing and forming, the hand wheel 224 is turned to drive the rotating rod 221, the transmission wheel 222, and the transmission belt 223 to rotate, thereby driving the screw rod 212 on both sides of the plate 217 to rotate, and driving the first inclined block 215 to squeeze the second inclined block 216 to move when moving, and push the plate 217 to move slightly left and right, thereby driving the second support block 37 and the extrusion processing equipment 4 to perform fine-tuning on the coaxial line, thereby further improving the extrusion processing accuracy of the aluminum profile.
[0038] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the statement "comprise a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.
Claims
1. A high-precision extruder for aluminum profiles, comprising a bottom plate (1), characterized in that: The left end of the top of the bottom plate (1) is fixedly connected to an adjustment mechanism (2), the top of the adjustment mechanism (2) is fixedly connected to a detection mechanism (3), and the right end of the top of the bottom plate (1) is fixedly connected to an extrusion processing device (4); The adjustment mechanism (2) comprises a fine-tuning component (21) and a transmission component (22), wherein the transmission component (22) is arranged at the left end of the fine-tuning component (21); The detection mechanism (3) comprises an inclined seat (31), the inclined seat (31) is fixedly connected to the right end of the top of the base plate (1), a laser lamp (32) is fixedly connected to one side of the inclined seat (31), a reflector (33) is arranged at one end of the laser lamp (32), a first support block (34) is fixedly connected to the back of the reflector (33), a second slide bar (35) is rotatably connected to the bottom end of the first support block (34), a scale plate (36) is fixedly connected to the top of the base plate (1) near the left end, and a second support block (37) is arranged on the right side of the first support block (34).
2. The high-precision aluminum profile extruder according to claim 1, characterized in that: The fine-tuning assembly (21) comprises a vertical plate (211), wherein the vertical plate (211) is fixedly connected to the left end of the top of the bottom plate (1), a screw rod (212) is rotatably connected inside the vertical plate (211), a threaded block (213) is threadedly connected to the surface of the screw rod (212), a support rod (214) is slidably connected inside the threaded block (213), two ends of the support rod (214) are respectively fixedly connected to the side of the vertical plate (211), one side of the threaded block (213) is fixedly connected to a first inclined block (215), one side of the first inclined block (215) is provided with a second inclined block (216), there are two second inclined blocks (216), a flat plate (217) is fixedly connected between the two second inclined blocks (216), the bottom end of the flat plate (217) is fixedly connected to a first sliding bar (218), and the bottom end of the second support block (37) and the bottom end of the scale plate (36) are fixedly connected to the top of the flat plate (217).
3. The high-precision aluminum profile extruder according to claim 2, characterized in that: One side of the first inclined block (215) and one side of the second inclined block (216) are both provided with inclined surfaces, and one side of the first inclined block (215) and one side of the second inclined block (216) are tightly fitted.
4. The high-precision aluminum profile extruder according to claim 2, characterized in that: A sliding groove is provided on the top of the bottom plate (1), and the surface of the first sliding strip (218) is slidably connected to the inside of the sliding groove.
5. The high-precision aluminum profile extruder according to claim 2, characterized in that: The transmission assembly (22) comprises a rotating rod (221), the rotating rod (221) being fixedly connected to the left end of the screw rod (212), the left end of the rotating rod (221) being fixedly connected to a hand wheel (224), the surface of the rotating rod (221) being fixedly connected to a transmission wheel (222), there being two transmission wheels (222), and a transmission belt (223) being transmission-connected between the two transmission wheels (222).
6. The high-precision aluminum profile extruder according to claim 2, characterized in that: A guide groove is provided on the top of the flat plate (217), and the surface of the second slide bar (35) is slidably connected to the inside of the guide groove.
7. The high-precision aluminum profile extruder according to claim 5, characterized in that: A scale line is provided on one side of the scale plate (36), and a slope is provided on one side of the inclined seat (31).
Citation Information
Patent Citations
Aluminum profile extruder
CN202606545U