Polishing device for steel wire rope
By designing a polishing box, rotating device, rotating device, feeding barrel, feeding wheel, cleaning barrel, and cleaning brush, the wire rope is used to solve the problem of the surface stains of the wire rope and improves the appearance quality and service life.
Patent Information
- Application Number
- CN202420843130.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-23
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2034-04-23
AI Technical Summary
During the use of wire rope, due to long-term contact with the external environment and friction and wear, the surface is prone to fatigue cracks, oxidative rust, stains, and other problems, which affect the aesthetics and service life.
Design a kind of steel wire rope, including polishing boxes, rotating devices, feeding barrels, feeding wheels, cleaning barrels and cleaning brushes. The steel wire rope is cleaned and polished in the cleaning barrier through the motor to remove surface stains.
Effectively remove the stains on the surface of the wire rope, improve the appearance quality and service life, extend the service life of the wire rope and improve its safety performance.
Smart Images
Figure CN222386696U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of steel wire ropes, in particular to a polishing device for steel wire ropes. Background Art
[0002] Steel wire rope is a spiral steel wire bundle twisted together with steel wires that meet the requirements of mechanical properties and geometric dimensions according to certain rules. Steel wire rope is composed of steel wire, rope core and grease. Steel wire rope is first twisted into strands by multiple layers of steel wires, and then twisted into a spiral rope with a certain number of strands around the rope core. It is used in material handling machinery and is a material for lifting, pulling, tightening and carrying.
[0003] During the use of steel wire rope, due to long-term contact with the external environment and friction and wear, fatigue cracks, oxidation rust, stains and other problems are very likely to occur on the surface, which not only affects the appearance, but also reduces the service life and safety performance. Therefore, a polishing device for steel wire rope is proposed to solve the above problems. Utility Model Content
[0004] 1. Technical issues to be solved
[0005] In view of the shortcomings of the prior art, the utility model provides a polishing device for a steel wire rope, which has the advantages of removing surface stains, improving appearance quality and service life, and solves the problem that during the use of the steel wire rope, due to long-term contact with the external environment and friction and wear, the surface of the steel wire rope is easily prone to fatigue cracks, oxidation rust, stains and other problems, which not only affects the aesthetics, but also reduces the service life and safety performance.
[0006] (II) Technical solution
[0007] The utility model provides a technical solution to the above-mentioned technical problems as follows: a polishing device for a wire rope, comprising a polishing box, wherein the polishing box is fixedly connected to two rotating devices which are symmetrically distributed on the left and right sides, and the outer sides of the two rotating devices are respectively fixedly connected to two feeding barrels which are rotatably connected to the inner sides of the polishing box, and the outer sides of the four feeding barrels are fixedly connected to feeding wheels, the interior of the polishing box is fixedly connected to a second motor, the outer side of the output shaft of the second motor is fixedly connected to a third gear, the interior of the polishing box is rotatably connected to a cleaning barrel located between the two feeding barrels, the outer side of the cleaning barrel is fixedly connected to a fourth gear which meshes with the third gear, a friction pad is arranged inside the cleaning barrel, and a cleaning brush is arranged inside the cleaning barrel.
[0008] The beneficial effects of the utility model are:
[0009] The polishing device for the steel wire rope has the advantages of removing surface stains, improving appearance quality and service life.
[0010] On the basis of the above technical solution, the present invention can also be improved as follows.
[0011] Furthermore, the single rotating device includes a first motor fixedly connected to the inside of the polishing box, a first gear is fixedly connected to the outside of the output shaft of the first motor, a rotating shaft is rotatably connected to the inside of the polishing box, a second gear meshing with the first gear is fixedly connected to the outside of the rotating shaft, and the outside of the output shaft of the first motor and the outside of the rotating shaft are respectively fixedly connected to the two feeding buckets.
[0012] The beneficial effect of adopting the above further solution is that the two feeding barrels can be rotated in opposite directions, thereby achieving the effect of moving the inserted wire rope forward.
[0013] Furthermore, a feed pipe is fixedly connected to the inner left wall of the polishing box, a discharge pipe is fixedly connected to the inner right wall of the polishing box, a door panel is arranged on the front side of the polishing box, and a control panel is arranged on the top of the polishing box.
[0014] The beneficial effect of adopting the above further solution is that the entry and exit of the wire rope can be controlled, and the inspection and replacement of internal components are convenient.
[0015] Furthermore, the four feeding wheels are all configured to be narrow in the middle and wide at the top and bottom, and the outer sides of the four feeding wheels are all configured to be arc-shaped.
[0016] The beneficial effect of adopting the above further solution is that the feeding wheel is made to be closer to the wire rope, the contact and friction strength is increased, and the feeding wheel is prevented from idling.
[0017] Furthermore, the polishing box is fixedly connected to the inside with two connecting rods which are respectively located on the left and right sides of the cleaning barrel, and the insides of the two connecting rods are fixedly connected with calibration cylinders.
[0018] The beneficial effect of adopting the above further solution is to limit the moving direction of the wire rope and prevent the wire rope from being deviated and unable to enter and exit normally.
[0019] Furthermore, a clearance groove is provided on the inner bottom wall of the polishing box, a U-shaped frame is fixedly connected to the bottom of the polishing box, a receiving box is provided inside the U-shaped frame, and a plurality of penetration holes are provided inside the calibration cylinder on the right side.
[0020] The beneficial effect of adopting the above further solution is that the discharged debris and residue can be discharged to prevent blockage in the polishing box that affects normal operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 This is a schematic diagram of the front structure of the utility model;
[0022] Figure 2 This is a schematic diagram of the cross-sectional structure of the utility model;
[0023] Figure 3 This is a schematic diagram of the structure of the rotating device of the utility model;
[0024] Figure 4 This is a schematic diagram of the structure of the cleaning bucket of the utility model.
[0025] In the figure: 1. polishing box; 2. feeding wheel; 3. rotating device; 31. first motor; 32. first gear; 33. second gear; 34. rotating shaft; 4. feeding barrel; 5. second motor; 6. third gear; 7. cleaning barrel; 8. fourth gear; 9. friction pad; 10. cleaning brush; 11. feeding pipe; 12. discharging pipe; 13. door panel; 14. control panel; 15. U-shaped frame; 16. receiving box; 17. connecting rod; 18. calibration cylinder. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0027] In the embodiment, Figure 1-4 A polishing device for a wire rope is provided. The utility model comprises a polishing box 1. Two rotating devices 3 are fixedly connected to the interior of the polishing box 1 and are symmetrically distributed on the left and right. Two feeding barrels 4, which are rotatably connected to the interior of the polishing box 1, are respectively fixedly connected to the outer sides of the two rotating devices 3. Feeding wheels 2 are fixedly connected to the outer sides of the four feeding barrels 4. A second motor 5 is fixedly connected to the interior of the polishing box 1. A third gear 6 is fixedly connected to the outer side of the output shaft of the second motor 5. A cleaning barrel 7 located between the two feeding barrels 4 is rotatably connected to the interior of the polishing box 1. A fourth gear 8 meshing with the third gear 6 is fixedly connected to the outer side of the cleaning barrel 7. A friction pad 9 is arranged inside the cleaning barrel 7. A cleaning brush 10 is arranged inside the cleaning barrel 7.
[0028] Among them, a single rotating device 3 includes a first motor 31 fixedly connected to the inside of the polishing box 1, a first gear 32 is fixedly connected to the outside of the output shaft of the first motor 31, a rotating shaft 34 is rotatably connected to the inside of the polishing box 1, a second gear 33 meshing with the first gear 32 is fixedly connected to the outside of the rotating shaft 34, and the outer sides of the output shaft of the first motor 31 and the outer sides of the rotating shaft 34 are respectively fixedly connected to the two feeding buckets 4.
[0029] The start of the first motor 31 will drive the first gear 32 to rotate, and the second gear 33 meshing with the first gear 32 will rotate, and the rotating shaft 34 will rotate with the rotation of the second gear 33, so that the two feeding barrels 4 will rotate.
[0030] Among them, a feed pipe 11 is fixedly connected to the inner left wall of the polishing box 1, a discharge pipe 12 is fixedly connected to the inner right wall of the polishing box 1, a door panel 13 is arranged on the front side of the polishing box 1, and a control panel 14 is arranged on the top of the polishing box 1.
[0031] The wire rope enters from the feed pipe 11 and comes out from the discharge pipe 12. The front door panel 13 can be opened to facilitate inspection of the polishing box 1. The control panel 14 is responsible for controlling various electrical equipment.
[0032] Among them, the four feeding wheels 2 are all set to be narrow in the middle and wide at the top and bottom, and the outer sides of the four feeding wheels 2 are all set to be arc-shaped.
[0033] When the steel wire rope passes through the feeding wheel 2, the steel wire rope passes through the middle of the two feeding wheels 2, and the arc-shaped feeding wheel 2 fits the steel wire rope more closely, so that relative sliding between the steel wire rope and the feeding wheel 2 is not easy to occur.
[0034] The polishing box 1 is fixedly connected to the inside thereof with two connecting rods 17 which are respectively located on the left and right sides of the cleaning barrel 7 , and the insides of the two connecting rods 17 are fixedly connected with calibration cylinders 18 .
[0035] The steel wire rope entering from the feed pipe 11 will pass through the left feeding wheel 2 and then through the calibration cylinder 18. The center of the calibration cylinder 18 and the center of the feeding wheel 2 are in the same horizontal plane. The calibration cylinder 18 can start supporting and determining the direction of the steel wire rope.
[0036] The inner bottom wall of the polishing box 1 is provided with a clearance groove, the bottom of the polishing box 1 is fixedly connected with a U-shaped frame 15, the interior of the U-shaped frame 15 is provided with a receiving box 16, and the interior of the right calibration cylinder 18 is provided with a plurality of penetration holes.
[0037] The steel wire rope passing through the cleaning barrel 7 will be cleaned and polished, and the cleaned debris will fall into the receiving box 16 through the wound hole and the clearance groove.
[0038] Working principle:
[0039] First, extend the moving wire rope into the feed pipe 11, start the first motor 31 and the second motor 5, the first motor 31 will make the two feeding barrels 4 rotate, and under the action of the two feeding wheels 2, the wire rope will pass through the left calibration cylinder 18 and enter the cleaning barrel 7, the second motor 5 will drive the third gear 6 to rotate, thereby rotating the fourth gear 8 meshing with the third gear 6, and then rotating the cleaning barrel 7, the rotating cleaning barrel 7 will make the internal friction pad 9 and the cleaning brush 10 clean and polish the wire rope, and the polished debris will fall down into the receiving box 16, the polished wire rope continues to move to the right, passes through the right calibration cylinder 18, and is then pulled by the feeding wheel 2 and extends out of the discharge pipe 12.
[0040] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0041] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A polishing device for a steel wire rope, comprising a polishing box (1), characterized in that: The polishing box (1) is fixedly connected to two rotating devices (3) which are symmetrically distributed on the left and right sides. Two feeding barrels (4) are fixedly connected to the outside of the two rotating devices (3) and are rotatably connected to the inside of the polishing box (1). The outsides of the four feeding barrels (4) are fixedly connected to feeding wheels (2). The polishing box (1) is fixedly connected to a second motor (5). The outside of the output shaft of the second motor (5) is fixedly connected to a third gear (6). The polishing box (1) is rotatably connected to a cleaning barrel (7) located between the two feeding barrels (4). The outside of the cleaning barrel (7) is fixedly connected to a fourth gear (8) which meshes with the third gear (6). A friction pad (9) is provided inside the cleaning barrel (7). A cleaning brush (10) is provided inside the cleaning barrel (7).
2. A polishing device for a steel wire rope according to claim 1, characterized in that: The single rotating device (3) comprises a first motor (31) fixedly connected to the inside of the polishing box (1); a first gear (32) is fixedly connected to the outer side of the output shaft of the first motor (31); a rotating shaft (34) is rotatably connected to the inside of the polishing box (1); a second gear (33) meshing with the first gear (32) is fixedly connected to the outer side of the rotating shaft (34); the outer sides of the output shaft of the first motor (31) and the outer sides of the rotating shaft (34) are respectively fixedly connected to the two feeding barrels (4).
3. A polishing device for a steel wire rope according to claim 1, characterized in that: A feed pipe (11) is fixedly connected to the inner left wall of the polishing box (1), a discharge pipe (12) is fixedly connected to the inner right wall of the polishing box (1), a door panel (13) is arranged on the front side of the polishing box (1), and a control panel (14) is arranged on the top of the polishing box (1).
4. A polishing device for a steel wire rope according to claim 1, characterized in that: The four feeding wheels (2) are all arranged to be narrow in the middle and wide at the top and bottom, and the outer sides of the four feeding wheels (2) are all arranged to be in an arc shape.
5. A polishing device for a steel wire rope according to claim 1, characterized in that: The polishing box (1) is fixedly connected to the inside thereof with two connecting rods (17) respectively located on the left and right sides of the cleaning bucket (7), and the insides of the two connecting rods (17) are fixedly connected with calibration cylinders (18).
6. A polishing device for a steel wire rope according to claim 5, characterized in that: The inner bottom wall of the polishing box (1) is provided with a clearance groove, the bottom of the polishing box (1) is fixedly connected with a U-shaped frame (15), the interior of the U-shaped frame (15) is provided with a receiving box (16), and the interior of the calibration cylinder (18) on the right side is provided with a plurality of penetration holes.