Ash scraping device for wood board base material production

By introducing the detection component and adjustable ash scraping components in the ash scraping device, the problem of the existing ash scraping device is irresistible, and the uniform scraping and production efficiency of the surface of the wooden board substrate are realized.

CN222387159UActive Publication Date: 2025-01-24HUBEI AISIDA BOARD IND CO LTD
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Patent Information

Application Number
CN202420865634.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-24
Publication Date
2025-01-24
Estimated Expiration
2034-04-24

AI Technical Summary

Technical Problem

The amount of scraping of existing ash scraping devices is unadjustable, resulting in the defects of the wooden board substrate that can only be manually filled, affecting production efficiency.

Method used

A scraping device including a conveying roller, a detection component and a scraping component was designed. The detection component is used to detect defects on the wooden board base material. The scraping component includes multiple nozzles, feed pipes and valves, and adjusts the amount of putty sprayed from the nozzle according to the surface condition of the wooden board base material.

Benefits of technology

Determine the defect location by detecting the component, automatically adjust the putty flow of the ash component, and achieve the uniform scraping of the surface of the wooden board substrate to replace the manual filling and improve the production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to an ash scraping device for wood board base material production, which comprises a conveying roller, a detection component and an ash scraping component, the detection component is arranged on the conveying roller, the detection component is provided with a detection end used for detecting defects on a wood board base material, and the ash scraping component is arranged on the conveying roller. The ash scraping assembly comprises a plurality of nozzles fixedly arranged above the conveying rollers, a plurality of feeding pipes and a plurality of valves, the nozzles are sequentially arranged in the horizontal direction perpendicular to the conveying rollers, discharging ports are formed in the bottoms of the nozzles, the tops of the nozzles are externally connected with materials through the feeding pipes correspondingly, and the discharging ports are communicated with the discharging ports. The valves are installed on the feeding pipes correspondingly and used for adjusting the material flow in the feeding pipes according to the surface conditions of the portions, right facing the wood plates, of the feeding pipes. The problems that the ash scraping amount of an existing ash scraping device cannot be adjusted, so that the defects of a wood board base material can only be treated in a manual filling mode, and the production efficiency is affected are solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of boards, in particular to a plaster scraping device for producing a wood board substrate. Background Art

[0002] Plywood, also known as plywood or thin core board, is one of the commonly used materials for furniture and is a kind of man-made board. A group of veneers are usually assembled and glued together in the direction of the wood grain of adjacent layers, and the surface board and the inner layer board are usually symmetrically arranged on both sides of the center layer or the core of the board. The inner layer board is also called the wood board substrate. The veneers coated with glue are staggered in the direction of the wood grain to form a slab, which is pressed under heating conditions. The physical and mechanical properties in the vertical and horizontal directions are slightly different. Commonly used are three-ply board and five-ply board. Plywood can improve the utilization rate of wood and is a major way to save wood.

[0003] During the production process, the wood substrate needs to be scraped. Specifically, by scraping a layer of putty on the template substrate, the tiny pores on the surface of the wood substrate can be filled, making the surface of the substrate smoother.

[0004] There are knots, holes and gaps left over from the previous process on the wooden substrate, and these defective areas require more putty to fill.

[0005] However, the scraping amount of the existing scraping device is not adjustable, so that the defects of the wood substrate can only be processed by manual filling, which affects the production efficiency. Utility Model Content

[0006] In view of this, it is necessary to provide a plastering device for wood board substrate production to solve the problem that the scraping amount of the existing plastering device cannot be adjusted, so that the defects of the wood board substrate can only be handled by manual filling, affecting production efficiency.

[0007] The utility model provides a plaster scraping device for producing a wood board substrate, comprising a conveying roller, a detection component and a plaster scraping component, wherein the detection component is installed on the conveying roller, the detection component has a detection end for detecting defects on the wood board substrate, the plaster scraping component comprises a plurality of nozzles fixedly arranged above the conveying roller, a plurality of feed pipes and a plurality of valves, the plurality of nozzles are arranged in sequence along a horizontal direction perpendicular to the conveying roller, a plurality of discharge ports are formed at the bottom of the plurality of nozzles, the tops of the plurality of nozzles are respectively connected to materials via a plurality of feed pipes, and a plurality of valves are respectively installed on the plurality of feed pipes for adjusting the flow rate of the material in the feed pipe according to the surface condition of the part directly facing the wood board.

[0008] Furthermore, the detection component and the plaster scraping component are arranged in sequence along the conveying direction of the conveying roller, and the distance between the detection component and the plaster scraping component is greater than the length of the wood board substrate.

[0009] Furthermore, the detection component includes a camera and a first fixing frame, the first fixing frame is fixed at a position above the conveying roller, and the camera is installed at the bottom of the first fixing frame.

[0010] Furthermore, two adjacent nozzles are arranged next to each other.

[0011] Furthermore, the size of the bottom of the nozzle along the conveying direction of the conveying roller is smaller than the size along the conveying direction perpendicular to the conveying roller, so as to form a duckbill structure.

[0012] Furthermore, it also includes a feeding piece and a second fixed frame, the second fixed frame is fixedly arranged above the conveying roller, a plurality of nozzles are connected to the second fixed frame, the feeding piece is installed on the top of the second fixed frame and is connected to a plurality of feeding pipes.

[0013] Furthermore, the feeding member includes a material box and a pump, and the material box is connected to the plurality of feeding pipes via the pump.

[0014] Furthermore, the feeding member also includes a transverse tube, both ends of which are closed and fixedly connected to the second fixing frame, the top of the transverse tube is connected to the pump, and the bottom of the transverse tube is connected to the plurality of feeding members.

[0015] Furthermore, it also includes a crossbeam, and the crossbeam is formed with a plurality of through grooves extending in the vertical direction along the length direction thereof, and the plurality of nozzles are respectively inserted into the plurality of through grooves and fixedly connected to the crossbeam.

[0016] Furthermore, it also includes a sensor, which is installed on the conveying roller and arranged on the side of the scraping component close to the detection component, so as to detect the wooden board substrate on the conveying roller.

[0017] Compared with the prior art, the location of defects on the wooden board substrate can be known according to the detection component. When the wooden board substrate passes through the scraping component, multiple nozzles in the scraping component spray putty onto the surface of the wooden board substrate. When the defect on the wooden board substrate is facing one of the nozzles, the valve can be controlled to increase the material flow in the feed pipe to spray more putty to fill the defect. The surface of the wooden board substrate is evenly scraped, replacing manual filling, facilitating subsequent scraping work, and improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 A schematic diagram of the structure of a wood board substrate passing through a detection assembly in a plaster scraping device for wood board substrate production provided by an embodiment of the utility model;

[0019] Figure 2A schematic diagram of the structure of a wood board substrate passing through a plaster scraping assembly in a plaster scraping device for producing a wood board substrate provided by an embodiment of the utility model;

[0020] Figure 3 A schematic diagram of the structure of a detection component in a plaster scraping device for producing a wood substrate provided by an embodiment of the utility model;

[0021] Figure 4 A schematic diagram of the structure of a plaster scraping assembly in a plaster scraping device for producing a wood substrate provided by an embodiment of the utility model;

[0022] Figure 5 A schematic structural diagram of a nozzle in a plastering device for producing a wood substrate provided in an embodiment of the utility model. DETAILED DESCRIPTION

[0023] The preferred embodiments of the present invention are described in detail below in conjunction with the accompanying drawings, wherein the accompanying drawings constitute a part of the present application and are used together with the embodiments of the present invention to illustrate the principles of the present invention, but are not used to limit the scope of the present invention.

[0024] like Figure 1 , Figure 2 and Figure 4 As shown, the utility model provides a plastering device for producing a wood board substrate, comprising a conveying roller 100, a detection component 200 and a plastering component 300. The detection component 200 is installed on the conveying roller 100. The detection component 200 has a detection end for detecting defects on the wood board substrate N. The plastering component 300 comprises a plurality of nozzles 310 fixed above the conveying roller 100, a plurality of feed pipes 320 and a plurality of valves 330. The plurality of nozzles 310 are arranged in sequence along a horizontal direction perpendicular to the conveying roller 100. Discharge ports are formed at the bottom of the plurality of nozzles 310. The tops of the plurality of nozzles 310 are respectively connected to external materials via a plurality of feed pipes 320. The plurality of valves 330 are respectively installed on the plurality of feed pipes 320 for adjusting the material flow rate in the feed pipes 320 according to the surface condition of the part directly facing the wood board.

[0025] During implementation, the location of the defect on the wooden board substrate N can be known according to the detection component 200. When the wooden board substrate N passes through the plastering component 300, the multiple nozzles 310 in the plastering component 300 spray putty to the surface of the wooden board substrate N. When the defect on the rice board substrate is facing one of the nozzles 310, the valve 330 can be controlled to increase the material flow in the feed pipe 320 to spray more putty to fill the defect. The surface of the wooden board substrate N is evenly scraped, replacing manual filling, facilitating subsequent plastering work, and improving production efficiency.

[0026] It is understandable that the above defects refer to the scars, holes and gaps left over from the previous process on the wood substrate N, which require more putty to fill than other parts. Therefore, when the wood board passes through the nozzle 310, the nozzle 310 needs to spray more putty on the defective part of the wood substrate N below it to ensure that the surface of the wood substrate N is smooth after subsequent plastering.

[0027] The conveying roller 100 in this embodiment is a structure for conveying the wooden board substrate N, so that the wooden board substrate N to be plastered passes through the detection component 200 and the plastering component 300 .

[0028] In one embodiment, the detection assembly 200 and the plaster scraping assembly 300 are sequentially arranged along the conveying direction of the conveying roller 100 , and the distance between the detection assembly 200 and the plaster scraping assembly 300 is greater than the length of the wood board substrate N.

[0029] The detection component 200 in this embodiment is installed on the conveying roller 100. The detection component 200 has a detection end for detecting defects on the wood substrate N.

[0030] like Figure 3 As shown, in one embodiment, the detection assembly 200 includes a camera 210 and a first fixing frame 220 . The first fixing frame 220 is fixed above the conveying roller 100 , and the camera 210 is installed at the bottom of the first fixing frame 220 .

[0031] The image information captured by the camera 210 can be compared with the information in the database to know the location of the defect on the wood board substrate N. Visual inspection is a conventional method that can be thought of by those skilled in the art.

[0032] The plastering assembly 300 in this embodiment is used for spraying putty onto a wooden board substrate N. Specifically, the plastering assembly 300 includes a plurality of nozzles 310 fixedly disposed above a conveying roller 100, a plurality of feed pipes 320 and a plurality of valves 330. The plurality of nozzles 310 are arranged in sequence along a horizontal direction perpendicular to the conveying roller 100. Discharge ports are formed at the bottom of the plurality of nozzles 310. The tops of the plurality of nozzles 310 are respectively connected to external materials via a plurality of feed pipes 320. A plurality of valves 330 are respectively installed on the plurality of feed pipes 320 to adjust the material flow rate in the feed pipes 320 according to the surface condition of the portion directly facing the wooden board.

[0033] Along the width direction of the wood board substrate N, that is, the horizontal direction perpendicular to the conveying roller 100, multiple nozzles 310 correspond to different areas of the wood board substrate N. According to the defect position detected by the detection component 200 and the transmission speed of the conveying roller 100, it can be known when the defective part moves to the position below the nozzle 310, so as to know when to adjust the valve 330.

[0034] It can be understood that the valve 330 has a first state and a second state. When the flat part of the wooden board is below the nozzle 310, the corresponding valve 330 is in the first state, and the putty flow in the feed pipe 320 is small. When the defective part of the wooden board is below the nozzle 310, the corresponding valve 330 is in the second state, and the putty flow in the feed pipe 320 is large.

[0035] To avoid a blind area for scraping dust, in one embodiment, two adjacent nozzles 310 are arranged close to each other.

[0036] like Figure 5 As shown, in one embodiment, the size of the bottom of the nozzle 310 along the conveying direction of the conveying roller 100 is smaller than the size along the conveying direction perpendicular to the conveying roller 100 to form a duckbill structure.

[0037] In order to provide materials to the feed pipe 320, in one embodiment, the scraper assembly 300 further includes a feeder 340 and a second fixing frame 350, the second fixing frame 350 is fixedly arranged above the conveying roller 100, a plurality of nozzles 310 are connected to the second fixing frame 350, and the feeder 340 is installed on the top of the second fixing frame 350 and communicated with a plurality of feed pipes 320. The feeder 340 includes a material box 351 and a pump 352, and the material box 351 is arranged in communication with the plurality of feed pipes 320 via the pump 352.

[0038] To facilitate the connection between the pump 352 and multiple feed pipes 320, in one embodiment, the feeding piece 340 also includes a transverse tube 353, both ends of which are closed and fixedly connected to the second fixed frame 350, the top of the transverse tube 353 is connected to the pump 352, and the bottom of the transverse tube 353 is connected to multiple feeding pieces 340.

[0039] To facilitate the suspension and fixation of multiple nozzles 310, in one embodiment, the scraping assembly 300 also includes a crossbeam, and the crossbeam has multiple through grooves extending in the vertical direction along its length direction. The multiple nozzles 310 are respectively inserted into the multiple through grooves and fixedly connected to the crossbeam.

[0040] In order to facilitate the control of the opening of the scraper assembly 300 , the present embodiment also includes a sensor, which is installed on the conveying roller 100 and arranged on the side of the scraper assembly 300 close to the detection assembly 200 for detecting the wood board substrate N on the conveying roller 100 .

[0041] It is understandable that the sensor can be implemented by a laser transmitter and a laser receiver. The laser transmitter and the laser receiver are respectively arranged on both sides of the second fixed frame 350. The laser transmitter is set to point to the laser receiver. When the wooden substrate N moves to the position between the laser transmitter and the laser receiver, the laser emitted by the laser transmitter is blocked, and the laser receiver no longer receives the laser signal. At this time, the plaster scraping component 300 can be controlled to work.

[0042] Compared with the prior art: the location of the defect on the wooden board substrate N can be known according to the detection component 200. When the wooden board substrate N passes through the plastering component 300, the multiple nozzles 310 in the plastering component 300 spray putty to the surface of the wooden board substrate N. When the defect on the rice board substrate is facing one of the nozzles 310, the valve 330 can be controlled to increase the material flow in the feed pipe 320 to spray more putty to fill the defect. The surface of the wooden board substrate N is evenly plastered, replacing manual filling, facilitating subsequent plastering work, and improving production efficiency.

[0043] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any changes or substitutions that can be easily thought of by any technician familiar with the technical field within the technical scope disclosed in the present invention should be included in the protection scope of the present invention.

Claims

1. A plaster scraping device for wood board substrate production, characterized in that: It includes a conveying roller, a detection component and a scraping component; The detection component is mounted on the conveying roller, and the detection component has a detection end for detecting defects on the wood substrate; The scraping assembly includes a plurality of nozzles fixed above the conveying roller, a plurality of feed pipes and a plurality of valves. The plurality of nozzles are arranged in sequence along a horizontal direction perpendicular to the conveying roller. Discharge ports are formed at the bottoms of the plurality of nozzles. The tops of the plurality of nozzles are respectively connected to external materials via a plurality of feed pipes. The plurality of valves are respectively installed on the plurality of feed pipes to adjust the material flow rate in the feed pipes according to the surface condition of the part directly facing the wooden board.

2. The plaster scraping device for producing a wood board substrate according to claim 1, characterized in that: The detection component and the plaster scraping component are arranged in sequence along the conveying direction of the conveying roller, and the distance between the detection component and the plaster scraping component is greater than the length of the wood board substrate.

3. The plaster scraping device for producing a wood board substrate according to claim 1, characterized in that: The detection component includes a camera and a first fixing frame, wherein the first fixing frame is fixedly arranged above the conveying roller, and the camera is installed at the bottom of the first fixing frame.

4. The plaster scraping device for producing a wood board substrate according to claim 1, characterized in that: Two adjacent nozzles are arranged next to each other.

5. The plaster scraping device for producing a wood board substrate according to claim 1, characterized in that: The size of the bottom of the nozzle along the conveying direction of the conveying roller is smaller than the size along the conveying direction perpendicular to the conveying roller, so as to form a duckbill structure.

6. The plaster scraping device for producing a wood board substrate according to claim 1, characterized in that: It also includes a feeding piece and a second fixed frame, wherein the second fixed frame is fixedly arranged above the conveying roller, a plurality of nozzles are connected to the second fixed frame, and the feeding piece is installed on the top of the second fixed frame and is connected to a plurality of feeding pipes.

7. The plaster scraping device for producing a wood board substrate according to claim 6, characterized in that: The feeding member comprises a material box and a pump, and the material box is connected to the plurality of feeding pipes via the pump.

8. The plaster scraping device for producing a wood board substrate according to claim 7, characterized in that: The feeding member further comprises a transverse tube, both ends of which are closed and fixedly connected to the second fixing frame, the top of the transverse tube is connected to the pump, and the bottom of the transverse tube is connected to the plurality of feeding members.

9. The plaster scraping device for producing a wood board substrate according to claim 6, characterized in that: It also includes a crossbeam, which is formed with a plurality of through slots extending in the vertical direction along its length direction, and the plurality of nozzles are respectively inserted into the plurality of through slots and fixedly connected to the crossbeam.

10. The plaster scraping device for producing a wood board substrate according to claim 2, characterized in that: It also includes a sensor, which is installed on the conveying roller and arranged on the side of the scraping component close to the detection component, and is used to detect the wooden board substrate on the conveying roller.