Coal machine scraper with high tensile strength

Through the use of external protective cover and installation structure on the coal scraper, it improves the effect of tensile strength and abrasion resistance, and achieves the effect of facilitating installation, maintenance and flexible installation, and solving the existing coal machine scraper Insufficient in terms of tensile strength and wear -resistant anti -adhesion effect.

CN222388918UActive Publication Date: 2025-01-24HENAN YAXING PRECISION FORGING CO LTD
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Patent Information

Application Number
CN202421177364.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-24
Publication Date
2025-01-24
Estimated Expiration
2034-05-24

AI Technical Summary

Technical Problem

The existing coal machine scrapers have shortcomings in tensile strength and wear resistance and adhesive effects, and the fixed structure is not convenient for disassembly and assembly and maintenance.

Method used

Designed a coal machine scraper with high tensile strength, adopting external protective cover and installation seat structure, strengthening the side wall of the protective cover, stainless steel grassroots, rigid layers and nano ceramics wear resistance. Connection and elastic pressure components are flexibly installed and adjusted.

Benefits of technology

The compression and crack resistance, wear resistance and anti-adhesion effects of the coal machine scraper are improved, and the structure is stable, easy to disassemble and maintain, and supports flexible installation position adjustment.

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Abstract

The utility model discloses a coal machine scraper blade with high tensile strength, which comprises a scraper blade main body and an outer reinforcing protective sleeve welded on the outer wall of the scraper blade main body. By installing the first installation base and the like, when the device is used, the first side insertion piece and the second side insertion piece at the bottoms of the first installation base and the second installation base are inserted into a traction chain on the coal mine scraper conveyor, and then the tail ends of the first side insertion piece and the second side insertion piece are connected through the fixing screw rod; the device can be assembled with a drag chain on the coal mine scraper conveyor by means of the structure, compared with fixing structures such as welding and bonding, the structure is good in stability and convenient to disassemble, assemble and maintain, and the two ends of the interior of the first mounting base and the two ends of the interior of the second mounting base are both in sliding connection with adjusting sliding rods connected with outer reinforcing protection sleeves. The distance between the first mounting base and the scraper body and the distance between the second mounting base and the scraper body can be changed by pulling the adjusting sliding rod, and the position of the mounting structure is adjusted.
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Description

Technical Field

[0001] The utility model relates to the technical field of coal machine scrapers, in particular to a coal machine scraper with high tensile strength. Background Art

[0002] The most important thing after coal mining is to transport it out in time. In the process of transporting coal from underground to the ground, a coal mine scraper conveyor is needed. This type of equipment is widely used because of its large transportation capacity, small body height, easy loading, convenient body telescopic, easy relocation and strong body. The coal machine scraper is the main load-bearing component on the coal mine scraper conveyor for scraping and transporting coal.

[0003] Since the coal machine scraper is often composed of only a single metal material, it cannot improve its tensile and crack resistance through multi-level reinforcement structure composite, and there is also the problem of poor wear resistance and anti-sticking effect of the outer wall. In addition, it is often directly welded to the traction chain of the coal mine scraper conveyor or fixed and installed by screws. The former is difficult to disassemble and maintain, and the latter has poor flexibility and difficulty in adjusting the installation position, which can no longer meet people's needs. For this reason, we propose a new type of high tensile strength coal machine scraper to solve the above-mentioned defects. Utility Model Content

[0004] The utility model aims to provide a coal machine scraper with high tensile strength to solve the problems raised in the above background technology.

[0005] To achieve the above purpose, the utility model provides the following technical solutions: a high tensile strength coal machine scraper, including a scraper body, and also including

[0006] An outer reinforced protective sleeve, the outer reinforced protective sleeve is welded to the outer wall of the scraper body, and a stainless steel base layer, a polysulfone rigid layer and a nano-ceramic wear-resistant coating are sequentially arranged inside the side wall of the outer reinforced protective sleeve;

[0007] A first mounting seat and a second mounting seat, wherein the first mounting seat and the second mounting seat are respectively connected to two ends of the outer reinforced protective sleeve, and both ends of the first mounting seat and the second mounting seat are slidably connected to an adjustment slide rod connected to the outer reinforced protective sleeve;

[0008] The tops of the first mounting seat and the second mounting seat are plugged with plug-in fixing pieces, the two ends of the bottom of the plug-in fixing piece are respectively welded with a first side plug-in piece and a second side plug-in piece, and a fixing screw is threadedly connected between the first side plug-in piece and the second side plug-in piece.

[0009] Furthermore, two of the first mounting seats and two of the second mounting seats are provided, and one side of the adjusting slide rod is welded to the outer reinforcing protective sleeve.

[0010] Furthermore, the tops of the first mounting seat and the second mounting seat are evenly threadedly connected with threaded limiters for pressing and adjusting the sliding rod.

[0011] Furthermore, an elastic clamping assembly is installed at the top end of the first mounting seat and the second mounting seat, and the elastic clamping assembly includes a connecting spring, and the connecting spring is welded at a middle position of the top end of the first mounting seat and the second mounting seat.

[0012] Furthermore, the elastic pressing assembly also includes a pressing block and an anti-slip rubber sheet. The pressing block is welded to the bottom of the connecting spring, and the anti-slip rubber sheet is vulcanized and connected to the bottom of the pressing block.

[0013] Furthermore, one end of the fixing screw is threadedly connected with a locking nut.

[0014] Furthermore, the stainless steel base layer and the scraper body are connected by welding, and reinforcing ribs are uniformly welded between the stainless steel base layer and the scraper body.

[0015] Compared with the prior art, the beneficial effects of the utility model are:

[0016] The high tensile strength coal machine scraper is installed with an external reinforcement protective sleeve and a second mounting seat, etc., so that the device optimizes its own structure. On the one hand, an external reinforcement protective sleeve is welded around the outer periphery of the scraper body, and a stainless steel base layer, a polysulfone rigid layer and a nano-ceramic wear-resistant coating are sequentially arranged inside the side wall of the external reinforcement protective sleeve, which not only improves the overall compressive and crack resistance of the device, but also improves the wear resistance and anti-sticking effect of the outer wall of the device. On the other hand, the user sequentially arranges two first mounting seats and two second mounting seats at the edge of the device, and inserts the first side plug and the second side plug at the bottom of the first mounting seat and the second mounting seat into the coal mine scraper By connecting the first and second side plates of the scraper conveyor to the traction chain on the scraper conveyor, and then using a fixed screw to connect the tail ends of the first side plug-in and the second side plug-in, the assembly between the device and the traction chain on the coal mine scraper conveyor can be realized. Compared with fixed structures such as welding and bonding, this structure has good stability and is easy to disassemble and maintain. In addition, by using an adjustment slide rod that is slidably connected at both ends of the first mounting seat and the second mounting seat and connected to the outer reinforced protective cover, the distance between the first mounting seat and the second mounting seat and the scraper body can be changed by pulling the adjustment slide rod, thereby meeting the flexible adjustment of the installation position of the device on the traction chain on the coal mine scraper conveyor, enhancing applicability and facilitating promotion. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the top view structure of the utility model;

[0018] Figure 2 This is a bottom view of the structure of the plug-in type fixing member of the utility model;

[0019] Figure 3 This is a front view structural diagram of the elastic pressing assembly of the utility model;

[0020] Figure 4 It is a schematic diagram of the cross-sectional structure of the side wall of the outer reinforced protective sleeve of the utility model.

[0021] In the figure: 1. External reinforced protective sleeve; 2. Scraper body; 3. Plug-in fixing piece; 4. Threaded limit piece; 5. First mounting seat; 6. Adjusting slide rod; 7. Second mounting seat; 8. First side insert; 9. Elastic clamping assembly; 901. Connecting spring; 902. Pressing block; 903. Anti-slip rubber sheet; 10. Second side insert; 11. Locking nut; 12. Fixing screw; 13. Reinforcing rib; 14. Stainless steel base layer; 15. Polysulfone rigid layer; 16. Nano-ceramic wear-resistant coating. DETAILED DESCRIPTION

[0022] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present utility model will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0023] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meanings as commonly understood by ordinary technicians in the technical field to which this application belongs.

[0024] In the present invention, unless otherwise specified, the directional words used, such as "up, down, top, bottom", usually refer to the directions shown in the drawings, or to the components themselves in the vertical, perpendicular or gravity directions; similarly, for ease of understanding and description, "inside and outside" refer to the inside and outside relative to the outline of each component itself, but the above-mentioned directional words are not used to limit the present invention.

[0025] See also Figure 1-4 The utility model provides an embodiment: a high tensile strength coal machine scraper, including a scraper body 2, and also including

[0026] An outer reinforced protective sleeve 1 is welded to the outer wall of the scraper body 2, and a stainless steel base layer 14, a polysulfone rigid layer 15 and a nano-ceramic wear-resistant coating 16 are sequentially arranged inside the side wall of the outer reinforced protective sleeve 1;

[0027] The stainless steel base layer 14 is welded to the scraper body 2, and reinforcing ribs 13 are evenly welded between the stainless steel base layer 14 and the scraper body 2, thereby improving the stability of the outer reinforcing protective sleeve 1 and the scraper body 2 during assembly;

[0028] When in use, the outer reinforcement protective sleeve 1 is welded around the outer periphery of the scraper body 2, and the stainless steel base layer 14, the polysulfone rigid layer 15 and the nano-ceramic wear-resistant coating 16 are sequentially arranged inside the side wall of the outer reinforcement protective sleeve 1, which not only improves the overall compression and crack resistance of the device, but also improves the wear resistance and anti-sticking effect of the outer wall of the device;

[0029] A first mounting seat 5 and a second mounting seat 7, the first mounting seat 5 and the second mounting seat 7 are respectively connected to two ends of the outer reinforced protective sleeve 1, and both ends of the first mounting seat 5 and the second mounting seat 7 are slidably connected with an adjustment slide rod 6 connected to the outer reinforced protective sleeve 1;

[0030] The top of the first mounting seat 5 and the second mounting seat 7 are plugged with an insert-type fixing member 3, and the two ends of the bottom of the insert-type fixing member 3 are respectively welded with a first side insert piece 8 and a second side insert piece 10, and a fixing screw 12 is threadedly connected between the first side insert piece 8 and the second side insert piece 10;

[0031] Two first mounting seats 5 and two second mounting seats 7 are provided, and one side of the adjusting slide bar 6 is welded to the outer reinforcement protective sleeve 1;

[0032] The tops of the first mounting seat 5 and the second mounting seat 7 are evenly threadedly connected with threaded stoppers 4 for pressing and fixing the adjusting slide rod 6, so that it is convenient to press and fix the adjusting slide rod 6 after adjusting the use length;

[0033] An elastic clamping assembly 9 is installed at the top of the first mounting seat 5 and the second mounting seat 7. The elastic clamping assembly 9 includes a connecting spring 901. The connecting spring 901 is welded at the middle position of the top of the first mounting seat 5 and the second mounting seat 7.

[0034] The elastic pressing assembly 9 also includes a pressing block 902 and an anti-skid rubber sheet 903. The pressing block 902 is welded to the bottom of the connecting spring 901, and the anti-skid rubber sheet 903 is vulcanized and connected to the bottom of the pressing block 902.

[0035] When in use, after the first mounting seat 5 and the second mounting seat 7 are fixedly mounted on the traction chain of the corresponding coal mine scraper conveyor, the user can use the elastic clamping assembly 9 installed on the top of the first mounting seat 5 and the second mounting seat 7 to utilize the elastic damping effect of the connecting spring 901 thereon to drive the pressing block 902 with the anti-slip rubber sheet 903 attached to the bottom plate to further clamp and fix the traction chain, thereby improving the firmness of the device during installation;

[0036] One end of the fixing screw rod 12 is threadedly connected with a locking nut 11 , which makes it easy to lock and reinforce the rear end of the fixing screw rod 12 .

[0037] The working principle of the utility model is: first, an outer reinforcing protective sleeve 1 is welded around the periphery of the scraper body 2, and a stainless steel base layer 14, a polysulfone rigid layer 15 and a nano-ceramic wear-resistant coating 16 are sequentially arranged inside the side wall of the outer reinforcing protective sleeve 1, which not only improves the overall compressive and crack resistance of the device, but also improves the wear and anti-sticking effect of the outer wall of the device. At the same time, the user sequentially arranges two first mounting seats 5 and two second mounting seats 7 at the edge of the device, and inserts the first side insert 8 and the second side insert 10 at the bottom of the first mounting seat 5 and the second mounting seat 7 into the traction chain on the coal mine scraper conveyor, and then uses the fixing screw 12 to connect the tail ends of the first side insert 8 and the second side insert 10, so as to realize the assembly between the device and the traction chain on the coal mine scraper conveyor. Compared with fixed structures such as welding and bonding, this structure has good stability and It is convenient for disassembly and maintenance, and by using the adjustment slide rod 6 that is slidably connected at both ends of the first mounting seat 5 and the second mounting seat 7 and connected to the outer reinforced protective sleeve 1, the distance between the first mounting seat 5 and the second mounting seat 7 and the scraper body 2 can be changed by pulling and adjusting the slide rod 6, so as to meet the flexible adjustment of the installation position on the traction chain of the coal mine scraper conveyor, enhance applicability, and facilitate promotion. In addition, after the first mounting seat 5 and the second mounting seat 7 are fixedly installed with the corresponding traction chain on the coal mine scraper conveyor, the user can use the elastic clamping component 9 installed at the top end of the first mounting seat 5 and the second mounting seat 7, and use the elastic damping effect of the connecting spring 901 thereon to drive the pressure block 902 with the anti-slip rubber sheet 903 attached to the bottom plate to achieve further compression and fixation of the traction chain, thereby improving the firmness of the device during installation.

[0038] Obviously, the embodiments described above are only some embodiments of the utility model, not all embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the utility model.

[0039] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.

[0040] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the numbers used in this way can be interchanged where appropriate, so that the embodiments of the present application described herein can be implemented in an order other than those illustrated or described herein.

[0041] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may be subject to various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A coal mining machine scraper with high tensile strength, comprising a scraper body (2), characterized in that: Also includes An outer reinforced protective sleeve (1), the outer reinforced protective sleeve (1) being welded to the outer wall of the scraper body (2), and a stainless steel base layer (14), a polysulfone rigid layer (15) and a nano-ceramic wear-resistant coating (16) being sequentially arranged inside the side wall of the outer reinforced protective sleeve (1); A first mounting seat (5) and a second mounting seat (7), wherein the first mounting seat (5) and the second mounting seat (7) are respectively connected to two ends of the outer reinforced protective sleeve (1), and both ends of the first mounting seat (5) and the second mounting seat (7) are slidably connected to an adjustment slide rod (6) connected to the outer reinforced protective sleeve (1); The tops of the first mounting seat (5) and the second mounting seat (7) are plugged with plug-in fixing members (3), the two ends of the bottom of the plug-in fixing member (3) are respectively welded with a first side plug-in piece (8) and a second side plug-in piece (10), and a fixing screw (12) is threadedly connected between the first side plug-in piece (8) and the second side plug-in piece (10).

2. A high tensile strength coal mining machine scraper according to claim 1, characterized in that: Two of the first mounting seat (5) and the second mounting seat (7) are provided, and one side of the adjusting slide rod (6) is welded to the outer reinforced protective sleeve (1).

3. A high tensile strength coal mining machine scraper according to claim 1, characterized in that: The tops of the first mounting seat (5) and the second mounting seat (7) are evenly threadedly connected with threaded limiters (4) for pressing and adjusting the sliding rod (6).

4. A high tensile strength coal mining machine scraper according to claim 1, characterized in that: An elastic clamping assembly (9) is installed at the top end of the first mounting seat (5) and the second mounting seat (7), and the elastic clamping assembly (9) comprises a connecting spring (901), and the connecting spring (901) is welded to the middle position of the top end of the first mounting seat (5) and the second mounting seat (7).

5. A high tensile strength coal mining scraper according to claim 4, characterized in that: The elastic pressing assembly (9) further comprises a pressing block (902) and an anti-slip rubber sheet (903), wherein the pressing block (902) is welded to the bottom of the connecting spring (901), and the anti-slip rubber sheet (903) is vulcanized and connected to the bottom of the pressing block (902).

6. A high tensile strength coal mining machine scraper according to claim 1, characterized in that: One end of the fixing screw rod (12) is threadedly connected with a locking nut (11).

7. A high tensile strength coal mining scraper according to claim 1, characterized in that: The stainless steel base layer (14) and the scraper body (2) are connected by welding, and reinforcing ribs (13) are uniformly welded between the stainless steel base layer (14) and the scraper body (2).