Compressor spring quenching device

By designing a compressor spring quenching device that includes a liquid storage tank, a heat insulation protection plate, a quenching mechanism and a purifier, the problem of oil fume drifting in the traditional device is solved, and the purification of the flue gas and efficient quenching and cleaning of the spring are achieved.

CN222389873UActive Publication Date: 2025-01-24扬州兆宏弹簧有限公司
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Patent Information

Application Number
CN202421105222.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-21
Publication Date
2025-01-24
Estimated Expiration
2034-05-21

AI Technical Summary

Technical Problem

The traditional quenching device lacks a purification structure, causing oil smoke to float around, endangering the health of the staff.

Method used

A compressor spring quenching device is designed, including the liquid storage box, thermal insulation, the quenching mechanism and the purifier. The quenching mechanism includes a protective cover, a driver, and a purifier to purify the flue gas spreading through the purifier, and collect the fragments of the spring from the removing the mixed cage.

Benefits of technology

It effectively purifies the smoke emitted during the quenching process and prevents the smoke from harming the health of workers. It also achieves efficient quenching and cleaning of the spring, improving the safety and efficiency of the device.

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Abstract

The utility model discloses a compressor spring quenching device, which belongs to the technical field of spring processing and comprises a supporting bottom plate, a liquid storage tank is arranged on the upper surface of the supporting bottom plate, a quenching mechanism is arranged above the supporting bottom plate, and a plurality of limiting supports for supporting the quenching mechanism are arranged at two ends of the upper surface of the supporting bottom plate. The quenching mechanism comprises a protective cover, a purifier is arranged at the top of the protective cover, a driver is arranged in the protective cover, a plurality of second limiting fixing plates for fixing the driver are arranged on the inner wall of the protective cover, and a mounting base plate is arranged at the output end of the driver; the spring quenching device is simple in structure and convenient to operate, springs are quenched in batches through mutual matching of multiple structures, flying smoke can be purified in the quenching process, the situation that the smoke drifts around and harms the body health of workers is avoided, and the spring quenching device has the height adjusting function, so that the quenching device is more user-friendly to use.
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Description

Technical Field

[0001] The utility model belongs to the technical field of spring processing, and in particular relates to a compressor spring quenching device. Background Art

[0002] A spring is a mechanical part that uses elasticity to work. Parts made of elastic materials deform under external force and return to their original shape after the external force is removed. Springs are generally made of spring steel. There are many types of springs. According to their shapes, they mainly include helical springs and scroll springs. During the production and processing of springs, a quenching device is required to quench the springs.

[0003] The conventional quenching device includes a base, a quenching box, a connecting ring, a first stopper, a mounting rod, a pull rope, a moving plate, a filter plate, and a connecting block. The advantage of the quenching device is that four springs can be quenched at the same time.

[0004] However, the traditional quenching device lacks a purification structure, which causes a large amount of oil smoke to float when the quenching device is in use. The spread of oil smoke will cause harm to the health of the workers and urgently needs to be improved. Utility Model Content

[0005] The purpose of the utility model is to provide a compressor spring quenching device to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a compressor spring quenching device, comprising a supporting base plate, a liquid storage tank is arranged on the upper surface of the supporting base plate, a plurality of heat insulation protection plates for anti-scalding protection are arranged on the side walls of the liquid storage tank, a quenching mechanism is arranged above the supporting base plate, a plurality of limit brackets for supporting the quenching mechanism are arranged at both ends of the upper surface of the supporting base plate, the quenching mechanism comprises a protective cover, a purifier is arranged on the top of the protective cover, a driver is arranged inside the protective cover, a plurality of second limit fixing plates for fixing the driver are arranged on the inner wall of the protective cover, a mounting base plate is arranged at the output end of the driver, and a plurality of limit hooks are arranged on the lower surface of the mounting base plate.

[0007] As a further solution of the utility model: a debris removal net box is arranged below the mounting base plate, and a plurality of first limit fixing plates corresponding to the protective cover are arranged at both ends of the debris removal net box, the top of the first limit fixing plate is fixedly connected to the protective cover, and the bottom of the first limit fixing plate is fixedly connected to the debris removal net box.

[0008] As a further solution of the utility model: a plurality of height adjustment members are arranged on both sides of the protective cover, the height adjustment members are fixedly connected to the limit brackets, a third limit connecting plate is arranged on the top of the height adjustment members, and a plurality of first limit connecting plates corresponding to the third limit connecting plates are arranged at both ends of the protective cover.

[0009] As a further solution of the utility model: the height adjusting member is a hydraulic cylinder or a pneumatic cylinder, and the height adjusting member is fixedly connected to the third limiting connecting plate.

[0010] As a further solution of the utility model: an elastic support member corresponding to the third limiting connecting plate is provided at one end of the first limiting connecting plate away from the protective cover, one end of the elastic support member is fixedly connected to the third limiting connecting plate, and the other end of the elastic support member is fixedly connected to the first limiting connecting plate.

[0011] As a further solution of the utility model: a second limiting connecting plate is provided at one end of the lower surface of the first limiting connecting plate, the second limiting connecting plate is fixedly connected to the first limiting connecting plate, and the second limiting connecting plate is slidably connected to the third limiting connecting plate.

[0012] As a further solution of the utility model: a plurality of elastic fixing plates are arranged at both ends of the lower surface of the supporting bottom plate, and the elastic fixing plates are fixedly connected to the supporting bottom plate.

[0013] Compared with the prior art, the beneficial effects of the utility model are: the utility model has a simple structure and is easy to use. When in use, the springs are batch quenched through the mutual cooperation of multiple structures, and the smoke that drifts out can be purified during the quenching process to prevent the smoke from drifting around and causing harm to the health of the workers. Secondly, the utility model has a height adjustment function, which makes the use of the quenching device more humane. In addition, the utility model has an anti-slip fixing function, which makes the use of the quenching device more reliable, and is worthy of promotion and use. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the structure of an embodiment of the utility model;

[0015] Figure 2 It is a structural schematic diagram of the quenching mechanism in the embodiment of the utility model;

[0016] Figure 3 This is a schematic structural diagram of the first position-limiting connecting plate in an embodiment of the utility model;

[0017] In the figure: 1-elastic fixing plate, 2-support bottom plate, 3-quenching mechanism, 4-limiting bracket, 5-liquid storage tank, 6-thermal insulation protection plate, 30-limiting hook, 31-impurity removal box, 32-first limiting fixing plate, 33-height adjustment member, 34-elastic supporting member, 35-first limiting connecting plate, 36-second limiting fixing plate, 37-purifier, 38-driver, 391-protective cover, 392-second limiting connecting plate, 393-mounting base plate, 394-third limiting connecting plate. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0019] Example 1: Please refer to Figure 1 The utility model provides a technical solution: a compressor spring quenching device, comprising a supporting base plate 2, a liquid storage tank 5 is arranged on the upper surface of the supporting base plate 2, and a plurality of heat insulation protection plates 6 for anti-scalding protection are arranged on the side walls of the liquid storage tank 5, and the heat insulation protection plates 6 are ceramic plates. A quenching mechanism 3 is arranged above the supporting base plate 2, and a plurality of limit brackets 4 for supporting the quenching mechanism 3 are arranged at both ends of the upper surface of the supporting base plate 2. A plurality of handwriting fluorescent boards for warning are arranged on the side of the limit bracket 4, and a plurality of loudspeakers for warning are also arranged on the side of the limit bracket 4, and warning sentences are played through the loudspeakers when in use, and a plurality of elastic fixing plates 1 are arranged at both ends of the lower surface of the supporting base plate 2, and the elastic fixing plates 1 are fixedly connected to the supporting base plate 2, and the elastic fixing plates 1 are composed of a rubber plate and a neodymium iron boron magnet embedded in the rubber plate. When in use, the setting of the elastic fixing plates 1 facilitates the user to reliably fix the device on the iron supporting plate.

[0020] See also Figure 1 , Figure 2 and Figure 3 In order to make the use of the quenching mechanism 3 more reliable, in this embodiment, preferably, the quenching mechanism 3 includes a protective cover 391, a purifier 37 is arranged on the top of the protective cover 391, a driver 38 is arranged inside the protective cover 391, and the driver 38 is a motor. A plurality of second limit fixing plates 36 for fixing the driver 38 are arranged on the inner wall of the protective cover 391, and a mounting substrate 393 is arranged at the output end of the driver 38. A plurality of limit hooks 30 are arranged on the lower surface of the mounting substrate 393, and a plurality of lighting lamps for lighting are inlaid on the top of the protective cover 391;

[0021] See also Figure 2 and Figure 3 In order to make the functions of the quenching mechanism 3 more abundant, in the present embodiment, preferably, a cleaning net box 31 is arranged below the mounting base plate 393, and a plurality of first limit fixing plates 32 corresponding to the protective cover 391 are arranged at both ends of the cleaning net box 31, the top of the first limit fixing plate 32 is fixedly connected to the protective cover 391, and the bottom of the first limit fixing plate 32 is fixedly connected to the cleaning net box 31, and a plurality of height adjustment members 33 are arranged on both sides of the protective cover 391, and the height adjustment member 33 is a hydraulic cylinder, and the height adjustment member 33 is fixedly connected to the limit bracket 4, and a third limit connecting plate 394 is arranged on the top of the height adjustment member 33, and a plurality of first limit connecting plates 35 corresponding to the third limit connecting plates 394 are arranged at both ends of the protective cover 391, and the height adjustment member 33 is fixedly connected to the third limit connecting plate 394;

[0022] See also Figure 2 and Figure 3 In order to make the quenching mechanism 3 more functional, in the present embodiment, preferably, an elastic support member 34 corresponding to the third limit connecting plate 394 is provided at one end of the first limit connecting plate 35 away from the protective cover 391, and the elastic support member 34 is a spring, one end of the elastic support member 34 is fixedly connected to the third limit connecting plate 394, and the other end of the elastic support member 34 is fixedly connected to the first limit connecting plate 35, and a second limit connecting plate 392 is provided at one end of the lower surface of the first limit connecting plate 35, and the second limit connecting plate 392 is fixedly connected to the first limit connecting plate 35, and the second limit connecting plate 392 is slidably connected to the third limit connecting plate 394.

[0023] Example 2: Please refer to Figure 1 The utility model provides a technical solution: a compressor spring quenching device, comprising a supporting base plate 2, a liquid storage tank 5 is arranged on the upper surface of the supporting base plate 2, and a plurality of heat insulation protection plates 6 for anti-scalding protection are arranged on the side walls of the liquid storage tank 5, and the heat insulation protection plates 6 are concrete plates. A quenching mechanism 3 is arranged above the supporting base plate 2, and a plurality of limit brackets 4 for supporting the quenching mechanism 3 are arranged at both ends of the upper surface of the supporting base plate 2. A plurality of LED light boards for warning are arranged on the side of the limit bracket 4, and a plurality of loudspeakers for warning are also arranged on the side of the limit bracket 4, and warning sentences are played through the loudspeakers when in use, and a plurality of elastic fixing plates 1 are arranged at both ends of the lower surface of the supporting base plate 2, and the elastic fixing plates 1 are fixedly connected to the supporting base plate 2, and the elastic fixing plates 1 are composed of a silicone plate and a neodymium iron boron magnet embedded in the silicone plate. When in use, the setting of the elastic fixing plates 1 facilitates the user to reliably fix the device on the iron supporting plate.

[0024] See also Figure 1 , Figure 2 and Figure 3 In order to make the use of the quenching mechanism 3 more reliable, in this embodiment, preferably, the quenching mechanism 3 includes a protective cover 391, a purifier 37 is arranged on the top of the protective cover 391, a driver 38 is arranged inside the protective cover 391, and the driver 38 is a pneumatic motor. A plurality of second limit fixing plates 36 for fixing the driver 38 are arranged on the inner wall of the protective cover 391, and a mounting base plate 393 is arranged at the output end of the driver 38. A plurality of limit hooks 30 are arranged on the lower surface of the mounting base plate 393, and a plurality of lighting lamps for lighting are inlaid on the top of the protective cover 391;

[0025] See also Figure 2 and Figure 3 In order to make the functions of the quenching mechanism 3 more abundant, in the present embodiment, preferably, a cleaning net box 31 is arranged below the mounting base plate 393, and a plurality of first limit fixing plates 32 corresponding to the protective cover 391 are arranged at both ends of the cleaning net box 31, the top of the first limit fixing plate 32 is fixedly connected to the protective cover 391, and the bottom of the first limit fixing plate 32 is fixedly connected to the cleaning net box 31, and a plurality of height adjustment members 33 are arranged on both sides of the protective cover 391, and the height adjustment member 33 is a cylinder, and the height adjustment member 33 is fixedly connected to the limit bracket 4, and a third limit connecting plate 394 is arranged on the top of the height adjustment member 33, and a plurality of first limit connecting plates 35 corresponding to the third limit connecting plates 394 are arranged at both ends of the protective cover 391, and the height adjustment member 33 is fixedly connected to the third limit connecting plate 394;

[0026] See also Figure 2 and Figure 3 In order to make the quenching mechanism 3 more functional, in the present embodiment, preferably, an elastic support member 34 corresponding to the third limit connecting plate 394 is provided at one end of the first limit connecting plate 35 away from the protective cover 391, and the elastic support member 34 is a metal spring, one end of the elastic support member 34 is fixedly connected to the third limit connecting plate 394, and the other end of the elastic support member 34 is fixedly connected to the first limit connecting plate 35, and a second limit connecting plate 392 is provided at one end of the lower surface of the first limit connecting plate 35, the second limit connecting plate 392 is fixedly connected to the first limit connecting plate 35, and the second limit connecting plate 392 is slidably connected to the third limit connecting plate 394.

[0027] The working principle and use process of the utility model are as follows: before use, the quenching liquid is injected into the liquid storage tank 5, and then the height adjustment member 33 is controlled to be extended, so that the limit hook 30 is moved to the top of the liquid storage tank 5, and then the spring to be quenched is hung on the limit hook 30, and then the height adjustment member 33 is controlled to be contracted, so that the spring is immersed in the quenching liquid in the liquid storage tank 5, so as to quench the spring. During the quenching process, the driver 38 drives the mounting base plate 393 to swing continuously, so that the position of the spring is changed. At the same time, the height adjustment member 33 is controlled to be continuously extended and contracted in a small amplitude, and the spring is vibrated vertically by the vibration effect of the elastic support member 34, so as to realize the continuous change of the position of the spring, improve the quenching effect of the spring, and through the impact of the quenching liquid, the debris on the spring is better removed, so as to realize the cleaning of the spring. At the same time, the power supply of the purifier 37 is turned on, so that the smoke drifting out during the quenching process is purified by the purifier 37, and the debris falling off the spring is collected by the impurity removal net box 31 during the quenching process, so as to ensure the cleanliness of the quenching liquid;

[0028] Therefore, the springs can be quenched in batches through the mutual cooperation of multiple structures, and the smoke that drifts out can be purified during the quenching process to prevent the smoke from drifting around and causing harm to the health of the workers. Secondly, the utility model has a height adjustment function, which makes the use of the quenching device more humane. In addition, the utility model has an anti-slip fixing function, which makes the use of the quenching device more reliable. In addition, the utility model has a simple structure, is easy to use, and is worthy of promotion and use.

[0029] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

[0030] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A compressor spring quenching device, comprising a supporting base plate, a liquid storage tank is arranged on the upper surface of the supporting base plate, characterized in that: A plurality of heat-insulating protection plates for anti-scalding protection are arranged on the side walls of the liquid storage tank, a quenching mechanism is arranged above the supporting bottom plate, a plurality of limit brackets for supporting the quenching mechanism are arranged at both ends of the upper surface of the supporting bottom plate, the quenching mechanism includes a protective cover, a purifier is arranged on the top of the protective cover, a driver is arranged inside the protective cover, a plurality of second limit fixing plates for fixing the driver are arranged on the inner wall of the protective cover, a mounting base plate is arranged at the output end of the driver, and a plurality of limit hooks are arranged on the lower surface of the mounting base plate.

2. The compressor spring quenching device according to claim 1, characterized in that: A de-cluttering net box is arranged below the mounting base plate, and a plurality of first limit fixing plates corresponding to the protective cover are arranged at both ends of the de-cluttering net box, the top of the first limit fixing plate is fixedly connected to the protective cover, and the bottom of the first limit fixing plate is fixedly connected to the de-cluttering net box.

3. The compressor spring quenching device according to claim 2, characterized in that: A plurality of height adjusting members are arranged on both sides of the protective cover, the height adjusting members are fixedly connected to the limiting brackets, a third limiting connecting plate is arranged on the top of the height adjusting members, and a plurality of first limiting connecting plates corresponding to the third limiting connecting plates are arranged at both ends of the protective cover.

4. The compressor spring quenching device according to claim 3, characterized in that: The height adjusting member is a hydraulic cylinder or a pneumatic cylinder, and the height adjusting member is fixedly connected to the third limiting connecting plate.

5. The compressor spring quenching device according to claim 3, characterized in that: An elastic support member corresponding to the third limit connecting plate is arranged at one end of the first limit connecting plate away from the protective cover, one end of the elastic support member is fixedly connected to the third limit connecting plate, and the other end of the elastic support member is fixedly connected to the first limit connecting plate.

6. The compressor spring quenching device according to claim 5, characterized in that: A second position-limiting connecting plate is disposed at one end of the lower surface of the first position-limiting connecting plate. The second position-limiting connecting plate is fixedly connected to the first position-limiting connecting plate, and the second position-limiting connecting plate is slidably connected to the third position-limiting connecting plate.

7. The compressor spring quenching device according to any one of claims 1 to 6, characterized in that: A plurality of elastic fixing plates are arranged at two ends of the lower surface of the supporting bottom plate, and the elastic fixing plates are fixedly connected to the supporting bottom plate.

Citation Information

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