Novel mechanism for vertical angle forming

By designing a new angle forming mechanism that includes a fabric lifting and rotating clamping mechanism and a fabric three-dimensional forming mechanism, the problems of complex structure, high cost, and poor stability in the existing technology are solved, and a simple structure, cost saving, and stability are achieved. High fabric corner forming effect.

CN222390039UActive Publication Date: 2025-01-24SUZHOU ZEVOS INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202421090589.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-19
Publication Date
2025-01-24
Estimated Expiration
2034-05-19

AI Technical Summary

Technical Problem

The existing vertical angle forming mechanism has complex structure, many driving parts, high cost, large weight, poor stability, and average fabric forming effect.

Method used

A new mechanism is designed that includes a fabric lifting and rotating clamping mechanism and a fabric three-dimensional forming mechanism. The modular design simplifies the structure, reduces driving components, improves stability, and improves the fabric forming effect through the clamping components and the three-dimensional forming mechanism.

Benefits of technology

The simple structure, lightweight, cost savings, and improvement of stability have been achieved, the life of the equipment is extended, the assembly and accessories replacement are simplified, the forming effect of the fabric is improved, and the rate of good product is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a novel mechanism for forming a vertical angle. The fabric lifting, rotating and clamping mechanism comprises a mounting base material, a lifting assembly, a rotating assembly and a clamping assembly, the lifting assembly is mounted on the mounting base material and used for lifting control during clamping, the rotating assembly is mounted on the lifting assembly and used for clamping, rotating and discharging control, and the clamping assembly is mounted on the rotating assembly and used for clamping, rotating and discharging control. The clamping device is used for clamping the formed vertical angle of the fabric; according to the three-dimensional fabric forming machine, the fabric lifting, rotating and clamping mechanism and the fabric three-dimensional forming mechanism are arranged, the two modularized mechanisms are matched to conduct vertical angle forming and clamping on fabric, the structure is simple, the requirement for light weight is met, cost is saved, and the stability of the whole structure is improved; the structure is longer in service life, accessories are more convenient to assemble and replace, the fabric forming effect is improved, and the yield is increased.
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Description

Technical Field

[0001] The utility model relates to the technical field of fabric processing equipment, in particular to a new mechanism for corner forming. Background Art

[0002] Fabric usually refers to cloth or textiles. There are many types of fabrics, including cotton, silk, wool, nylon, polyester, linen, etc. Each fabric has its own unique characteristics and uses. Fabric processing refers to various treatments and processing of raw fabrics to meet the needs of clothing production or other uses. Fabrics need to be formed in the process of processing. Fabric corner forming refers to the use of specific processing methods to form three-dimensional corners or edges when splicing or sewing fabrics.

[0003] The current vertical angle forming mechanism is usually complex in structure and has too many driving components, which leads to increased production costs. At the same time, the overall weight is heavy, the module assembly work is cumbersome, the effect of fabric forming is average, and the stability of the mechanism during operation is also poor. Utility Model Content

[0004] The purpose of the utility model is to provide a new mechanism for forming vertical angles, so as to solve the problems raised in the above-mentioned background technology.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A new mechanism for forming vertical angles, comprising:

[0007] Fabric lifting, rotating and clamping mechanism: includes an installation base material, a lifting component, a rotating component and a clamping component. The lifting component is installed on the installation base material and is used for lifting and lowering control during clamping. The rotating component is installed on the lifting component and is used for clamping, rotating and unloading control. The clamping component is installed on the rotating component and is used for clamping the fabric after corner forming. It also includes a fabric three-dimensional forming mechanism.

[0008] The lifting assembly includes a guide slider fixedly connected to the installation base, a lifting base is slidably connected to the guide slider, a lifting drive machine is installed on the rear end surface of the installation base, two idle wheels are rotatably connected to the front end surface of the installation base, a lifting synchronous wheel is rotatably connected to the front end surface of the installation base, the output shaft of the lifting drive machine is connected to the lifting synchronous wheel, two fixed blocks are fixedly connected to the side wall of the installation base, a lifting synchronous belt is installed between the two fixed blocks, and the lifting synchronous belt is wound around the lifting synchronous wheel and the outer walls of the two idle wheels.

[0009] The rotating assembly comprises a rotating cylinder fixedly connected to the bottom of the mounting substrate, and a connecting base is fixedly connected to the piston of the rotating cylinder.

[0010] The clamping assembly comprises a clamping cylinder fixedly connected to a connecting base, a lever fixedly connected to the clamping cylinder, a lower clamping plate fixedly connected to one side of the connecting base, and an upper clamping plate fixedly connected to the lever.

[0011] The three-dimensional fabric forming mechanism includes a slide rail, a slide seat is slidably connected to the slide rail, a fixed seat is fixedly connected to the top side of the slide seat, a three-dimensional forming wind knife is installed on the top side of the fixed seat, a fabric fixing platform is fixedly connected to the top rear end of the fixed seat, an angle forming plate is slidably installed on the top of the fabric fixing platform, the top of the slide seat is slidably connected to a limiting slider, a clamping unit is arranged on the top of the limiting slider, and a moving power unit corresponding to the limiting slider is arranged on the top of the slide seat.

[0012] The clamping unit comprises a column fixedly connected to the top of the limiting slider, one side of the column is slidably connected to a horizontal bracket, one side of the column is fixedly connected to a lifting cylinder, and a clamping profile is fixedly connected to the side wall of the horizontal bracket.

[0013] The mobile power unit includes a driven wheel installed on one side of the top of the slide, a mounting frame is fixedly connected to the other side of the top of the slide, a rotating shaft is rotatably connected to the mounting frame, a driving wheel is fixedly connected to the outer wall of the rotating shaft, a translational synchronous belt is connected between the driving wheel and the driven wheel, a mobile driving machine is fixedly connected to the mounting frame, and the output shaft of the mobile driving machine is connected to one end of the rotating shaft.

[0014] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention.

[0015] The difference from the prior art lies in that: through the provision of a fabric lifting and rotating clamping mechanism and a fabric three-dimensional forming mechanism, the two modular mechanisms can cooperate to clamp the fabric for vertical angle forming. Not only is the structure simple and meets the requirements of lightweight, but it also saves costs, improves the stability of the overall structure, extends the structural life, makes assembly and replacement of accessories more convenient, improves the fabric forming effect, and increases the yield rate. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The above and / or additional aspects and advantages of the present invention will become apparent and easily understood from the description of the embodiments in conjunction with the following drawings, in which:

[0017] Figure 1 This is the overall appearance of a new type of mechanism used for vertical angle forming;

[0018] Figure 2It is a structural schematic diagram of a fabric lifting, rotating and clamping mechanism in a new mechanism for vertical angle forming;

[0019] Figure 3 It is a structural schematic diagram of a three-dimensional fabric forming mechanism in a new mechanism for vertical angle forming;

[0020] Figure 4 It is a structural schematic diagram of a fabric pressing unit in a new mechanism for vertical angle forming;

[0021] Figure 5 The figure is a schematic diagram of the structure of a mobile power unit in a new mechanism for vertical angle forming.

[0022] In the figure: 1. fabric lifting and rotating clamping mechanism; 2. fabric three-dimensional forming mechanism; 3. installation base material; 4. guide slider; 5. lifting base; 6. lifting drive machine; 7. idler wheel; 8. lifting synchronous wheel; 9. fixed block; 10. lifting synchronous belt; 11. rotating cylinder; 12. connecting base; 13. clamping cylinder; 14. lever; 15. lower clamping plate; 16. upper clamping plate; 17. slide rail; 18. slide seat; 19. fixed seat; 20. three-dimensional forming wind knife; 21. fabric fixing platform; 22. corner forming plate; 23. limit slider; 24. clamping unit; 241. column; 242. horizontal bracket; 243. lifting cylinder; 244. clamping profile; 25. mobile power unit; 251. driven wheel; 252. mounting frame; 253. rotating shaft; 254. driving wheel; 255. translation synchronous belt; 256. mobile drive machine. DETAILED DESCRIPTION

[0023] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.

[0024] Please refer to Figure 1-5 , a new mechanism for forming vertical angles, comprising:

[0025] Fabric lifting, rotating and clamping mechanism 1: includes an installation base material 3, a lifting component, a rotating component and a clamping component. The lifting component is installed on the installation base material 3 and is used for lifting control during clamping. The lifting component includes a guide slider 4 fixedly connected to the installation base material 3, and a lifting base 5 is slidably connected to the guide slider 4. A lifting driving machine 6 is installed on the rear end surface of the installation base material 3, and two idle wheels 7 are rotatably connected to the front end surface of the installation base material 3. A lifting synchronous wheel 8 is rotatably connected to the front end surface of the installation base material 3, and the output shaft of the lifting driving machine 6 is connected to the lifting synchronous wheel 8. Two fixed blocks 9 are fixedly connected to the side wall of the installation base material 3, and a lifting synchronous belt 10 is installed between the two fixed blocks 9. The lifting synchronous belt 10 is wound around the lifting synchronous wheel 8 and the outer wall of the two idle wheels 7; start the lifting driving machine 6, the output shaft of the lifting driving machine 6 drives the lifting synchronous wheel 8 to rotate, and the lifting synchronous belt 10 starts to move, so that the lifting base 5 moves downward, completing the up and down adjustment of the lifting base 5, and then controlling the clamping component The position of the parts improves the portability of clamping. The rotating component is installed on the lifting component for clamping to rotate and control the material feeding. The rotating component includes a rotating cylinder 11 fixedly connected to the bottom of the mounting substrate 3, and a connecting base 12 is fixedly connected to the piston of the rotating cylinder 11; when the rotating cylinder 11 is started, the rotating cylinder 11 drives the connecting base 12 to rotate, and then drives the clamping component to rotate, so that the clamping component clamps the fabric vertically downward, and the clamping component is installed on the rotating component for clamping the fabric after the corner is formed; it also includes a fabric three-dimensional forming mechanism 2, and the clamping component includes a clamping cylinder 13 fixedly connected to the connecting base 12, a lever 14 is fixedly connected to the clamping cylinder 13, a lower clamping plate 15 is fixedly connected to one side of the connecting base 12, and an upper clamping plate 16 is fixedly connected to the lever 14; when the clamping cylinder 13 is started, the clamping cylinder 13 drives the upper clamping plate 16 to move through the lever 14, and fits in the direction of the lower clamping plate 15 to form and clamp a corner of the fabric.

[0026] like Figure 3 , Figure 4 and Figure 5As shown, the fabric three-dimensional forming mechanism 2 includes a slide rail 17, a slide seat 18 is slidably connected to the slide rail 17, a fixed seat 19 is fixedly connected to the top side of the slide seat 18, a three-dimensional forming wind knife 20 is installed on the top side of the fixed seat 19, a fabric fixing platform 21 is fixedly connected to the top rear end of the fixed seat 19, a vertical angle forming plate 22 is slidably installed on the top of the fabric fixing platform 21, a limited slider 23 is slidably connected to the top of the slide seat 18, a clamping unit 24 is arranged on the top of the limited slider 23, and the clamping unit 24 includes a column 241 fixedly connected to the top of the limited slider 23. A horizontal bracket 242 is slidably connected to one side of the column 241, a lifting cylinder 243 is fixedly connected to one side of the column 241, and a clamping profile 244 is fixedly connected to the side wall of the horizontal bracket 242; the lifting cylinder 243 is started while the clamping unit 24 moves, and the piston rod of the lifting cylinder 243 pushes the horizontal bracket 242 to move upward, so that the clamping profile 244 can be located above the fabric, thereby completing the subsequent clamping operation, and a mobile power unit 25 corresponding to the limit slider 23 is provided on the top of the slide 18; the mobile power unit 25 includes a mobile power unit 25 installed on the top of the slide 18 A driven wheel 251 on one side of the top of the slide 18 is fixedly connected to a mounting frame 252 on the other side of the top of the slide 18, a rotating shaft 253 is rotatably connected to the mounting frame 252, a driving wheel 254 is fixedly connected to the outer wall of the rotating shaft 253, a translational synchronous belt 255 is connected between the driving wheel 254 and the driven wheel 251, a mobile driving machine (not marked in the figure) is fixedly connected to the mounting frame 252, and the output shaft of the mobile driving machine is connected to one end of the rotating shaft 253; start the mobile driving machine, the output shaft of the mobile driving machine drives the rotating shaft 253 to rotate, and then drives the driving wheel 254 to rotate, and the translation The synchronous belt 255 moves accordingly, driving the driven wheel 251 to rotate, and the translation synchronous belt 255 drives the limit slider 23 to move, and the pressing unit 24 moves accordingly to transport the fabric so that the fabric is located on the top of the fabric fixing platform 21. At the same time, the position of the corner forming plate 22 is adjusted as needed to achieve a better cornering effect. The three-dimensional forming wind knife 20 is adjusted in various directions as needed to achieve the best forming effect. Then, the position of the pressing unit 24 is adjusted by moving the power unit 25, and the fabric is pressed by the pressing unit 24 to complete the corner forming operation.

[0027] The working principle of the utility model is as follows: the new mechanism has four groups, and the above actions are performed on the four corners of the product. First, the fabric is conveyed so that the fabric is located on the top of the fabric fixing platform 21. At the same time, the position of the corner forming plate 22 is adjusted according to the needs to make the corner effect better. The three-dimensional forming wind knife 20 is adjusted in various directions according to the needs to achieve the best forming effect. Then, the mobile driving machine is started, and the output shaft of the mobile driving machine drives the rotating shaft 253 to rotate, and then drives the driving wheel 254 to rotate, and the translational synchronous belt 255 moves accordingly, driving the driven wheel 251 to rotate, and the translational synchronous belt 255 drives the limit slider 23 to move, and the pressing unit 24 moves accordingly, and at the same time, the lifting cylinder 243 is started, and the piston rod of the lifting cylinder 243 pushes the horizontal bracket 242 to move upward until the profile 244 is pressed. When it is at the top of the fabric fixing platform 21, the moving drive motor is stopped, and then the lifting cylinder 243 is reset, and the pressing profile 244 is pressed down to press the fabric on the top of the fabric fixing platform 21 to ensure stability during clamping. Then the rotating cylinder 11 is started, and the rotating cylinder 11 drives the connecting base 12 to rotate, so that the lower clamping plate 15 and the upper clamping plate 16 are in a vertical state. Then the lifting drive motor 6 is started, and the output shaft of the lifting drive motor 6 drives the lifting synchronous wheel 8 to rotate, and the lifting synchronous belt 10 starts to move, so that the lifting base 5 moves downward until a corner of the fabric is located between the lower clamping plate 15 and the upper clamping plate 16 and then stops. The clamping cylinder 13 is started, and the clamping cylinder 13 drives the upper clamping plate 16 to move through the lever 14, and fits in the direction of the lower clamping plate 15, so that a corner of the fabric is formed and clamped, and then reset and rise.

[0028] Although the embodiments of the present invention have been shown and described, those skilled in the art will appreciate that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.

Claims

1. A new mechanism for forming vertical angles, characterized in that: include: The fabric lifting and rotating clamping mechanism (1) comprises a mounting base (3), a lifting component, a rotating component and a clamping component, wherein the lifting component is mounted on the mounting base (3) and is used for lifting and lowering control during clamping, the rotating component is mounted on the lifting component and is used for clamping, rotating and material feeding control, and the clamping component is mounted on the rotating component and is used for clamping the fabric after vertical angle forming; and further comprises a fabric three-dimensional forming mechanism (2); The fabric three-dimensional forming mechanism (2) comprises a slide rail (17), a slide seat (18) is slidably connected to the slide rail (17), a fixed seat (19) is fixedly connected to the top side of the slide seat (18), a three-dimensional forming wind knife (20) is installed on the top side of the fixed seat (19), a fabric fixing platform (21) is fixedly connected to the top rear end of the fixed seat (19), a vertical angle forming plate (22) is slidably installed on the top of the fabric fixing platform (21), a limiting slider (23) is slidably connected to the top of the slide seat (18), a pressing unit (24) is arranged on the top of the limiting slider (23), and a moving power unit (25) corresponding to the limiting slider (23) is arranged on the top of the slide seat (18); The clamping unit (24) comprises a column (241) fixedly connected to the top of the limiting slider (23), one side of the column (241) is slidably connected to a horizontal bracket (242), one side of the column (241) is fixedly connected to a lifting cylinder (243), and a clamping profile (244) is fixedly connected to the side wall of the horizontal bracket (242); The mobile power unit (25) comprises a driven wheel (251) mounted on one side of the top of the slide (18); a mounting frame (252) is fixedly connected to the other side of the top of the slide (18); a rotating shaft (253) is rotatably connected to the mounting frame (252); a driving wheel (254) is fixedly connected to the outer wall of the rotating shaft (253); a translational synchronous belt (255) is connected between the driving wheel (254) and the driven wheel (251); a mobile driving machine is fixedly connected to the mounting frame (252); and an output shaft of the mobile driving machine is connected to one end of the rotating shaft (253).

2. A novel mechanism for forming vertical angles according to claim 1, characterized in that: The lifting assembly comprises a guide slider (4) fixedly connected to the installation base (3), a lifting base (5) being slidably connected to the guide slider (4), a lifting drive machine (6) being installed on the rear end surface of the installation base (3), two idle wheels (7) being rotatably connected to the front end surface of the installation base (3), a lifting synchronous wheel (8) being rotatably connected to the front end surface of the installation base (3), an output shaft of the lifting drive machine (6) being connected to the lifting synchronous wheel (8), two fixed blocks (9) being fixedly connected to the side wall of the installation base (3), a lifting synchronous belt (10) being installed between the two fixed blocks (9), and the lifting synchronous belt (10) being wound around the lifting synchronous wheel (8) and the outer walls of the two idle wheels (7).

3. A novel mechanism for forming vertical angles according to claim 2, characterized in that: The rotating assembly comprises a rotating cylinder (11) fixedly connected to the bottom of the mounting substrate (3), and a connecting base (12) is fixedly connected to the piston of the rotating cylinder (11).

4. A novel mechanism for forming vertical angles according to claim 3, characterized in that: The clamping assembly comprises a clamping cylinder (13) fixedly connected to a connecting base (12), a lever (14) fixedly connected to the clamping cylinder (13), a lower clamping plate (15) fixedly connected to one side of the connecting base (12), and an upper clamping plate (16) fixedly connected to the lever (14).