Mining lamp
Through the use of expansion rivets in industrial lamps to quickly complete the combination of heat dissipation fins with reflux hoods and bases, the problem of fixing and complex installation of traditional work lamps is solved, and more efficient production and more stable products are achieved.
Patent Information
- Application Number
- CN202421194489.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-29
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2034-05-29
AI Technical Summary
The reflector, base and other components of traditional industrial and mining lamps are fixed by screws, which leads to thinner fins of the radiator, which is prone to slipping teeth and cannot be locked accurately, which affects the assembly stability of the lamp, and the locking screw operation is complicated, so the installation personnel are required. High skill level leads to low productivity and difficult quality control.
Expansion rivets are used to quickly assemble the heat sink, reflector, base and other components. The radial pressure of the expansion rivets forms a stable connection, simplifying the installation operation.
It simplifies the installation operation, improves the production efficiency and quality of industrial and mining lamp products, has temperature tolerance and mechanical strength, and enhances the safety and stability of industrial and mining lamp operations.
Smart Images

Figure CN222392758U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of lighting equipment, and in particular relates to an industrial and mining lamp. Background Art
[0002] As a high-brightness lighting device, mining lamps are widely used in industrial areas, mines, construction sites and explosion-proof lighting operations.
[0003] The reflector, base and other parts of traditional industrial and mining lamps are fixed with screws. The fins of the heat sink itself are relatively thin, which makes it easy for the screws to slip when fixing, and the lampshade cannot be accurately locked, which may lead to poor stability in the assembly of the lamp. In addition, the screw locking operation is relatively complicated and requires multiple rotations and adjustments, which requires a high level of skill for the installer, resulting in low production efficiency of industrial and mining lamp products and difficulty in quality control. Utility Model Content
[0004] In order to solve the above technical problems, the utility model provides an industrial and mining lamp, which includes a reflector, a diffuser, a light source panel, a radiator and a back cover which are fixedly connected in sequence, and is characterized in that the reflector is a cover body which is open at both ends and gradually converges from bottom to top, a first through hole is provided at the convergent end of the reflector, and the reflector is fixedly installed below the radiator by an expansion rivet penetrated through the first through hole, a second through hole is provided at the back cover, and the back cover is fixedly installed above the radiator by an expansion rivet penetrated through the second through hole, and a third through hole for fixing the expansion rivet is provided at the top and bottom of the radiator.
[0005] In one embodiment, a connecting portion is integrally formed at the convergent end of the reflector, the connecting portion is parallel to the bottom of the radiator and has a first through hole, and the reflector is fixed to the bottom of the radiator by an expansion rivet penetrated through the first through hole.
[0006] In one embodiment, the first through hole has a diameter between 4.0 mm and 7.0 mm.
[0007] In one embodiment, the connecting portion is further provided with a fourth through hole, which is a circular through hole having a diameter smaller than the diameter of the expansion rivet or an elliptical through hole having a minor axis length smaller than the diameter of the expansion rivet.
[0008] In one embodiment, the back cover is further provided with a fifth through hole, which is a circular through hole with a diameter smaller than the diameter of the expansion rivet or an elliptical through hole with a minor axis length smaller than the diameter of the expansion rivet.
[0009] In one embodiment, the industrial and mining lamp is further provided with a fixing bracket between the heat sink and the rear cover, and the rear cover and the fixing bracket, as well as the fixing bracket and the heat sink, are fixedly connected by expansion rivets.
[0010] In one embodiment, the light source board is provided with LED lamp beads and the light source board is detachably mounted on the bottom of the heat sink by screws or expansion rivets.
[0011] In one embodiment, the diffuser cover is detachably mounted on the bottom of the radiator by means of screws or expansion rivets.
[0012] In one embodiment, the expansion rivet includes a male plug-in and a female sleeve matching the male plug-in, the male plug-in includes a nail cap and an insertion rod fixed at the bottom of the nail cap, the female sleeve includes at least two supporting blades, the supporting blades extend and protrude into the interior of the sleeve and are provided with a resistance portion, the insertion rod is inserted into the interior of the female sleeve and the rod wall presses against the resistance portion and pushes the supporting blades outward.
[0013] In one embodiment, the opening diameter of the convergent end of the reflector is larger than that of the diffuser, and the diameter of the diffuser is larger than that of the light source panel.
[0014] The technical scheme of the utility model discloses a mining lamp, which comprises a reflector, a diffuser, a light source board, a radiator and a back cover which are fixedly connected in sequence. The reflector is a cover body which is open at both ends and gradually converges from bottom to top. The convergent end of the reflector is provided with a first through hole and the reflector is fixedly installed below the radiator through an expansion rivet which is penetrated inside the first through hole. The back cover is provided with a second through hole and the back cover is fixedly installed above the radiator through an expansion rivet which is penetrated inside the second through hole. The top and bottom of the radiator are provided with a third through hole for fixing and installing the expansion rivet. The mining lamp uses expansion rivets to quickly complete the assembly of the heat sink fins, the reflector and the base. In actual operation, it only needs to press the front end of the expansion rivet, and the compression of the front end of the expansion rivet and the expansion of the rear end cause it to generate radial pressure, thereby clamping the materials together to form a stable connection between the components. This scheme can not only simplify the installation operation and improve the production efficiency and quality of mining lamp products, but also has temperature tolerance and mechanical strength, which is conducive to enhancing the safety and stability of mining lamp operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0016] Figure 1 A schematic diagram of the exploded structure of a mining lamp provided in an embodiment of the present application;
[0017] Figure 2 Schematic diagram of the heat sink structure of the mining lamp provided in the embodiment of the present application Figure 1 ;
[0018] Figure 3 Schematic diagram of the heat sink structure of the mining lamp provided in the embodiment of the present application Figure 2 ;
[0019] Figure 4 A schematic cross-sectional view of a mining lamp provided in an embodiment of the present application;
[0020] Figure 5 A schematic diagram of the three-dimensional structure of the mining lamp provided in an embodiment of the present application.
[0021] Description of main component symbols:
[0022] 1-reflector; 11-first through hole; 12-connecting portion; 121-fourth through hole;
[0023] 2-Diffuser cover;
[0024] 3-light source board;
[0025] 4- heat sink; 41- third through hole;
[0026] 5-rear cover; 51-second through hole; 52-fifth through hole;
[0027] 6-expansion rivet; 61-male plug-in; 62-female sleeve; 621-support blade; 7-fixing bracket. DETAILED DESCRIPTION
[0028] In the description of the present utility model, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first" and "second" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one such feature. In the description of the present utility model, the meaning of "multiple" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
[0029] In the present invention, unless otherwise clearly defined and specified, the terms "installed", "connected", "connected", "fixedly connected" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected or indirectly connected through an intermediate medium, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0030] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being "above", "above" or "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" or "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.
[0031] Due to the high temperature of mining lamps, the reflectors, bases and other parts of traditional mining lamps are usually fixed with metal screws. However, the fins of the heat sink itself are relatively thin, which makes it easy for the screws to slip when fixing, and the lampshade cannot be accurately locked, which may lead to poor stability in the assembly of the lamp. In addition, the screw locking operation is relatively complicated, requiring multiple rotations and adjustments, which requires a high level of skill for the installers, resulting in low production efficiency and difficulty in quality control of mining lamp products.
[0032] In order to solve the technical defects of existing mining lamps, the technical solution of the present application provides a mining lamp solution that uses expansion rivets to quickly complete the assembly of heat dissipation fins with reflectors, bases and other components. Figure 1-5 The utility model scheme is further elaborated and illustrated.
[0033] The present application provides a mining lamp, referring to Figure 1The industrial and mining lamp includes a reflector 1, a diffuser 2, a light source board 3, a radiator 4 and a back cover 5 which are fixedly connected in sequence. The reflector 1 is a cover body which is open at both ends and gradually converges from bottom to top. The lower end of the reflector 1 is an expansion end, and the upper end is a convergence end. The convergence end of the reflector 1 is provided with a first through hole 11, and the reflector 1 is fixedly installed below the radiator 4 through an expansion rivet 6 penetrated inside the first through hole 11. The back cover 5 is provided with a second through hole 51, and the back cover 5 is fixedly installed above the radiator 4 through an expansion rivet 6 penetrated inside the second through hole 51. The top and bottom of the radiator 4 are provided with third through holes 41 for fixing the expansion rivets 6. The number of the first through hole 11, the second through hole 51 and the third through hole 41 is determined according to actual needs. This mining lamp uses expansion rivets 6 to quickly complete the assembly of the heat sink fins, the reflector 1, and the base. In actual operation, it is only necessary to press the front end of the expansion rivet 6. The compression of the front end of the expansion rivet 6 and the expansion of the rear end cause radial pressure to be generated, thereby clamping the materials together to form a stable connection between the components. This solution can not only simplify the installation operation and improve the production efficiency and quality of mining lamp products, but also have temperature tolerance and mechanical strength, which is conducive to enhancing the safety and stability of mining lamp operation. Optionally, the expansion rivet 6 uses nylon rivets, plastic rivets, or other rivet parts that can deform the material by pressing to generate radial pressure to form a stable connection between the components.
[0034] In one embodiment of the present application, reference Figure 3 The reflector 1 is fixedly mounted on the bottom of the radiator 4 by an expansion rivet 6. The expansion rivet 6 includes a male plug-in 61 and a female sleeve 62 matching the male plug-in 61. The male plug-in 61 includes a nail cap and a plug rod fixed at the bottom of the nail cap. The female sleeve 62 includes at least two supporting blades 621. The supporting blades 621 extend and protrude into the sleeve and are provided with a resistance portion. The plug rod is passed through the female sleeve 62 and the plug rod wall presses against the resistance portion and opens the supporting blades 621 outward to lock the components. Optionally, the female sleeve 62 is provided with four supporting blades 621; the plug rod is provided with a slot sunken toward the center of the plug rod corresponding to the resistance portion, and the resistance portion of the supporting blade 621 can be limited by the slot to avoid relative sliding between the male and female heads, thereby enhancing the mechanical strength of the expansion rivet connection between the components.
[0035] In one embodiment of the present application, reference Figure 1 A connecting portion 12 is integrally formed at the convergent end of the reflector 1. The connecting portion 12 is parallel to the bottom of the radiator 4 and a first through hole 11 is formed in the connecting portion 12. An expansion rivet 6 with a matching shape is passed through the first through hole 11. The reflector 1 is fixedly installed on the bottom of the radiator 4 through the expansion rivet 6, thereby optimizing the connection structure and controlling the cost.
[0036] In one embodiment of the present application, the diameter of the first through hole 11 is between 4.0 mm and 7.0 mm. Optionally, the diameter of the first through hole 11 is 5.5 mm. The specifications of the expansion rivet 6 are adapted to the first through hole 11. A combination of larger expansion rivets and through holes is used to enhance the assembly strength and facilitate workers to find the expansion rivet points and press them.
[0037] In one embodiment of the present application, reference Figure 1 and Figure 5 The connecting portion 12 is also provided with a fourth through hole 121, which is a circular through hole with a diameter smaller than the diameter of the expansion rivet 6 or an elliptical through hole with a short axis length smaller than the diameter of the expansion rivet 6. The number of the fourth through holes 121 is determined according to the heat dissipation needs. On the one hand, the heat sink 4 realizes ventilation and heat exchange through the fourth through holes 121 provided in the connecting portion 12, and can quickly transfer the internal heat of the heat sink 4 to the external environment, thereby improving the heat dissipation efficiency; on the other hand, the fourth through hole 121 is not compatible with the specifications of the expansion rivet 6, so that the expansion rivet 6 cannot be installed inside the elliptical through hole. Through this foolproof design, the expansion rivet 6 can be correctly installed at the preset position.
[0038] In one embodiment of the present application, reference Figure 1 The back cover 5 is also provided with a fifth through hole 52, which is a circular through hole with a diameter smaller than the diameter of the expansion rivet 6 or an elliptical through hole with a short axis length smaller than the diameter of the expansion rivet 6. The number of the fifth through holes 52 is determined according to the heat dissipation needs. The fifth through hole 52 opened in the back cover 5 and the fourth channel opened in the connecting portion 12 can form an air duct, thereby accelerating the air convection and heat exchange between the radiator 4 and the outside world, thereby improving the heat dissipation efficiency.
[0039] In one embodiment of the present application, reference Figure 1-3 The industrial and mining lamp is further provided with a fixing bracket 7 between the radiator 4 and the rear cover 5. The rear cover 5 and the fixing bracket 7, and the fixing bracket 7 and the radiator 4 are fixedly connected by expansion rivets 6, so that the rear cover 5 is fixedly mounted above the radiator 4 through the fixing bracket 7. Optionally, the rear cover 5 is provided with a plurality of exhaust holes to quickly transfer the heat of the radiator 4 to the external environment.
[0040] In one embodiment of the present application, reference Figure 1 , Figure 3The fixed bracket 7 is a multi-layer hollow bracket structure, having two mounting platforms perpendicular to the axial direction, and the middle part of the mounting platform is hollowed out, wherein the first mounting platform is arranged corresponding to the rear cover 5 and the two correspondingly have mounting through holes for internally penetrating expansion rivets 6, and the second mounting platform is arranged corresponding to the radiator 4 and the two correspondingly have mounting through holes for internally penetrating expansion rivets 6, and the two mounting platforms are respectively connected to the rear cover 5 and the radiator 4 through the expansion rivets 6, and the industrial and mining lamp forms a heat dissipation space between the rear cover 5 and the radiator 4 through the fixed bracket 7 to avoid overheating inside the lamp, and the hollow middle part of the mounting platform and the exhaust holes of the rear cover 5 can form an airway, thereby accelerating air convection and heat exchange between the radiator 4 and the outside world.
[0041] In one embodiment of the present application, the light source board 3 is provided with LED lamp beads and the light source board 3 is detachably mounted on the bottom of the heat sink 4 by means of expansion rivets 6. The expansion rivets 6 are used to quickly complete the assembly of the heat sink fins and the light source board 3. In actual operation, it is only necessary to press the front end of the expansion rivet 6. The compression of the front end of the expansion rivet 6 and the expansion of the rear end cause radial pressure to be generated, thereby clamping the materials together to form a stable connection between the components. In one embodiment of the present application, in order to adapt to high-power industrial and mining lamps, reference Figure 1 The light source board 3 is provided with LED lamp beads and the light source board 3 is detachably mounted on the bottom of the radiator 4 by screws.
[0042] In one embodiment of the present application, the light source board 3 and the diffuser cover 2 are both detachably mounted on the bottom of the heat sink 4 by means of expansion rivets 6. The expansion rivets 6 are used to quickly complete the assembly of the heat sink fins, the diffuser cover 2, and the light source board 3. In actual operation, it is only necessary to press the front end of the expansion rivet 6. The compression of the front end of the expansion rivet 6 and the expansion of the rear end cause radial pressure to be generated, thereby clamping the materials together to form a stable connection between the components. In one embodiment of the present application, in order to adapt to high-power industrial and mining lamps, reference Figure 1 The diffusion cover 2 and the light source board 3 are both detachably mounted on the bottom of the radiator 4 by screws.
[0043] In one embodiment of the present application, reference Figure 1-Figure 5 The radiator 4 is composed of a combination of cooling fins. The middle of the radiator 4 is hollowed out and a central control device is placed inside. The heat generated by the central control and the lamp is transferred to the outside through the fin radiator 4, and a plurality of radially arranged through-hole belts are provided at the bottom of the radiator to form an effective heat exhaust duct inside the lamp.
[0044] In one embodiment of the present application, reference Figure 5 The opening diameter of the convergent end of the reflector 1 is larger than that of the diffuser 2, and the diameter of the diffuser 2 is larger than that of the light source board 3. The reflector 1, the diffuser 2 and the light source board 3 are respectively fixed to the bottom of the radiator 4, optimizing the structure and strengthening the connection strength between the components.
[0045] In one embodiment of the present application, in order to achieve quick assembly, the reflector 1 of the mining lamp and the radiator 4, the back cover 5 and the fixing bracket 7, the fixing bracket 7 and the radiator 4, the diffuser 2 and the radiator 4, and the light source panel 3 and the radiator 4 are all fixedly connected by expansion rivets 6.
[0046] In one embodiment of the present application, reference Figure 1 In order to take into account both quick assembly and adapt to the high temperature during lamp operation, the reflector 1 of the mining lamp and the radiator 4, the back cover 5 and the fixing bracket 7, the fixing bracket 7 and the radiator 4 are fixedly connected by expansion rivets 6, and the diffusion cover 2 of the mining lamp and the radiator 4, and the light source board 3 and the radiator 4 are fixedly connected by screws.
[0047] In one embodiment of the present application, reference Figure 1 The reflector connecting portion 12 is provided with a fourth through hole 121, the rear cover 5 is provided with a fifth through hole 52, and the bottom of the radiator is provided with a radially arranged through hole belt. Optionally, the middle of the fixing bracket 7 is hollowed out to form an effective heat exhaust duct in the lamp to quickly transfer the heat of the radiator 4 and the lamp to the external environment.
[0048] The above is a detailed introduction to a mining lamp provided by the technical solution of the present application. This article uses specific examples to illustrate the principle and implementation method of the present invention. The description of the above embodiments is only used to help understand the core idea of the present invention. At the same time, for general technicians in this field, according to the ideas and methods of the present invention, there will be changes in the specific implementation methods and application scope. In summary, the content of this specification should not be understood as a limitation on the present invention.
Claims
1. A mining lamp, comprising a reflector, a diffuser, a light source plate, a radiator and a back cover which are fixedly connected in sequence, characterized in that: The reflector is a cover body which is open at both ends and gradually converges from bottom to top. A first through hole is provided at the convergent end of the reflector and the reflector is fixedly installed below the radiator by an expansion rivet penetrated through the first through hole. A second through hole is provided at the back cover and the back cover is fixedly installed above the radiator by an expansion rivet penetrated through the second through hole. Third through holes for fixing the expansion rivets are provided at the top and bottom of the radiator.
2. The mining lamp according to claim 1, characterized in that: The convergent end of the reflector is integrally formed with a connecting portion, the connecting portion is parallel to the bottom of the radiator and the connecting portion defines the first through hole, and the reflector is fixedly mounted on the bottom of the radiator by an expansion rivet penetrated through the first through hole.
3. The mining lamp according to claim 2, characterized in that: The diameter of the first through hole is between 4.0 mm and 7.0 mm.
4. The mining lamp according to claim 2, characterized in that: The connecting portion is further provided with a fourth through hole, which is a circular through hole with a diameter smaller than the diameter of the expansion rivet or an elliptical through hole with a minor axis length smaller than the diameter of the expansion rivet.
5. The mining lamp according to claim 4, characterized in that: The back cover is also provided with a fifth through hole, which is a circular through hole with a diameter smaller than the diameter of the expansion rivet or an elliptical through hole with a minor axis length smaller than the diameter of the expansion rivet.
6. The mining lamp according to claim 1, characterized in that: The industrial and mining lamp is further provided with a fixing bracket between the radiator and the rear cover, and the rear cover and the fixing bracket, as well as the fixing bracket and the radiator are fixedly connected via the expansion rivets.
7. The mining lamp according to claim 1, characterized in that: The light source board is provided with LED lamp beads and can be detachably mounted on the bottom of the radiator by means of screws or expansion rivets.
8. The mining lamp according to claim 7, characterized in that: The diffusion cover is detachably mounted on the bottom of the radiator by means of screws or expansion rivets.
9. The mining lamp according to any one of claims 1 to 8, characterized in that: The expansion rivet includes a male plug-in and a female sleeve matching the male plug-in, the male plug-in includes a nail cap and an insertion rod fixed at the bottom of the nail cap, the female sleeve includes at least two supporting blades, the supporting blades extend and protrude into the sleeve and are provided with a resistance portion, the insertion rod is inserted into the female sleeve and the rod wall presses against the resistance portion and pushes the supporting blades outward.
10. The mining lamp according to any one of claims 1 to 8, characterized in that: The opening diameter of the convergent end of the reflector is larger than that of the diffuser, and the diameter of the diffuser is larger than that of the light source panel.