Door structure of slag remover
By adopting the design of n-shaped shaft and locking mechanism in the access door of the slag removal machine, the problems of difficulty in opening and closing and high maintenance cost of the existing access door are solved, enabling convenient opening and closing, reducing friction and maintenance cost.
Patent Information
- Application Number
- CN202420255398.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-31
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2034-01-31
AI Technical Summary
The existing slag removal machine has difficulty in accessing door switches, high friction, and the entire plate structure leads to good sealing and corrosion resistance, but high maintenance and replacement costs.
A rotating mechanism with a slag removal door, a rotating mechanism with N -shaped shafts and rotating support, combined with multiple locking mechanisms and wear -resistant plates to achieve convenient opening and closing of the door, and improving the sealability and structural strength.
Through the design of the N -shaft shaft and locking mechanism, the friction when the door opening and closing are reduced, the efficiency of the opening and closing door is improved, the physical consumption of the maintenance staff is reduced, and the use of wear -resistant plates and reinforcement use. Maintenance and replacement costs.
Smart Images
Figure CN222392923U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of slag removers, in particular to a slag remover door structure. Background Art
[0002] During the waste incineration process, the waste slag after high-temperature combustion needs to be cooled by water injection in the slag remover and then pushed to the designated storage location. Due to long-term high temperature and water erosion, the inside of the slag remover is prone to rust. In order to prevent the slag remover from being damaged due to internal rust and causing leakage of high-temperature waste slag and wastewater, it is necessary to regularly inspect the inside of the slag remover to ensure the safe operation of the slag remover.
[0003] The slag remover maintenance port is the only maintenance passage for entering and exiting the slag remover. In order to facilitate the entry of maintenance personnel, the slag remover maintenance door must not only have good sealing performance but also be easy for maintenance personnel to open and close.
[0004] The existing inspection doors have the following problems:
[0005] 1. Inspection doors generally use single-sided hinges as their rotating mechanism, which results in greater friction when the inspection doors are opened and closed, making it difficult for maintenance personnel to open and close the inspection doors.
[0006] 2. The inspection door is locked with a latch, which includes a wedge and a matching part fixed on the inspection door. Each time the inspection door is closed, the wedge needs to be hammered into the matching part to make the inspection door closed and sealed. When opening the inspection door, the wedge needs to be hammered to make it withdraw from the matching part before the inspection door can be opened, making it difficult to open and close the door and wasting time and energy for the maintenance personnel.
[0007] 3. In order to ensure better sealing and corrosion resistance, the inspection door is generally made of a whole piece of thicker steel material, which is heavy and makes it difficult to open and close the door. In addition, the inspection door has a whole-plate structure, which leads to high maintenance and replacement costs and poor economic efficiency. Utility Model Content
[0008] The utility model provides a slag remover door structure, which can solve the problem of difficulty in opening and closing the slag remover door.
[0009] The present application provides the following technical solution: a slag remover door structure, comprising a slag remover, a door body, a rotating mechanism and a locking mechanism, wherein a plurality of locking mechanisms are arranged on the slag remover housing in the circumferential direction of the inspection port of the slag remover, one arm of the rotating mechanism is rotatably arranged at one side of the inspection port, and the other arm of the rotating mechanism is fixedly connected to the middle part of the door body;
[0010] The rotating mechanism includes an n-shaped shaft and a rotating support. The rotating support is fixed on one side of the slag remover inspection port. One arm of the n-shaped shaft is rotatably connected to the rotating support, and the other arm of the n-shaped shaft is fixedly connected to the middle of the door body.
[0011] Technical principle: 1. Torque = lever arm × force. When the torque is constant, the larger the lever arm, the smaller the force used.
[0012] Beneficial effects:
[0013] 1. A locking mechanism is provided on the slag remover casing around the inspection port of the slag remover, which can ensure the airtightness of the inspection door on the inspection port.
[0014] 2. The rotating mechanism is arranged on one side of the inspection opening, and the middle part of the door body is fixedly connected to the rotating mechanism: a better rotating door opening effect can be ensured.
[0015] 3. The rotating mechanism includes an n-shaped shaft and a rotating support. The rotating support is fixed on one side of the slag remover inspection port. One arm of the n-shaped shaft is rotatably connected to the rotating support, and the other arm of the n-shaped shaft is fixedly connected to the middle part of the door body: when the n-shaped shaft rotates, the door does not rotate relatively, thereby reducing the friction between the door and the n-shaped shaft, which is more conducive to the opening and closing of the door. The n-shaped shaft is fixed at the middle part of the door body, rather than the side of the door as in the prior art, which increases the rotational force arm of the door. When the torque of the door remains unchanged, the force used to open and close the door is correspondingly reduced, making it more labor-saving to open and close the door.
[0016] Further: the rotating support includes a support plate and two mounting plates fixed on one side of the support plate, the two mounting plates are provided with mounting holes, a lubrication hole is provided on the top of the mounting plate, and a lubrication device is arranged in the lubrication hole.
[0017] Beneficial effects: The mounting plate is provided with mounting holes for mounting the n-shaped shaft; the lubrication device arranged in the lubrication hole can be used to inject lubricating oil into the mounting plate, thereby reducing the friction coefficient between the n-shaft and the mounting plate, making the friction force smaller when opening and closing the door, and saving more physical effort for the maintenance personnel.
[0018] Furthermore, an annular boss is provided in the middle of one arm of the n-shaped shaft, an external thread is provided at the end, and a connecting rod is provided at the other end. The end of the connecting rod is provided with an external thread. The diameter of the connecting rod is smaller than the diameter of the n-shaped shaft, and the connecting rod is fixedly connected to the middle of the door body.
[0019] Beneficial effects: The annular boss can be used to clamp the N-shaped shaft on the rotating support, and the external thread set at the end can be used to set a nut to fix the N-shaped shaft on the rotating support; the connecting rod diameter is smaller than the N-shaped shaft diameter, which can be used to utilize the cooperation between the connecting rod and the reinforcement rib, and the inspection door and the N-shaped shaft are fixed by the external thread installation nut set at the end of the connecting rod.
[0020] Furthermore, the door body includes a rectangular groove, in which a plurality of reinforcing ribs are arranged transversely and longitudinally, the middle of the transverse reinforcing rib is protruding and has a circular hole, and a plurality of through holes are arranged on the rectangular groove between the reinforcing ribs.
[0021] Beneficial effects: The reinforcing ribs in the rectangular groove can be used to improve the structural strength of the door, and the circular holes opened on the transverse reinforcing ribs can be used to install the door on the n-shaped shaft; the multiple through holes opened on the rectangular groove between the reinforcing ribs can be used to install a wear-resistant plate at the bottom of the rectangular groove.
[0022] Furthermore, a wear-resistant plate is fixedly installed at the bottom of the rectangular groove.
[0023] Beneficial effect: The wear-resistant plate can ensure that the inspection door still has good wear resistance when the whole plate structure is not used, and the wear-resistant plate can be quickly replaced after it is damaged, saving the maintenance and repair costs of the inspection door.
[0024] Furthermore, a mounting platform is circumferentially arranged at the top of the rectangular groove, and a plurality of tightening strips are arranged on the mounting platform.
[0025] Beneficial effects: The mounting platform can be used to install the tightening strip, and can also be used to assist in sealing the inspection port when the inspection door is closed; the tightening strip can be used to lock the door with the locking block and the locking bolt.
[0026] Furthermore, the locking mechanism includes a supporting ear seat, a rotating shaft, a locking block and a locking bolt. The supporting ear seat is fixed on the slag remover casing around the slag remover inspection port. The locking block is rotatably connected to the supporting ear seat by the rotating shaft. A threaded through hole is provided in the middle of the locking block, and the locking block is threadedly connected to the locking bolt.
[0027] Beneficial effect: When the locking block rotates around the rotating shaft on the supporting ear seat, the locking bolt can be used to fix the locking block under the locking block, thereby locking the inspection door; when the door needs to be opened, only the locking bolt needs to be loosened. Compared with the existing technology of using wedges and clamping blocks, it is more convenient and quick, saves the maintenance worker's physical strength in opening and closing the inspection door, improves the door opening efficiency, and ensures a better sealing effect of the inspection door.
[0028] Furthermore, a handle is provided on the rectangular groove.
[0029] Beneficial effect: The handle can be used to open and close the door, thereby improving the efficiency of opening and closing the door. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] Figure 1 It is a front view of the first embodiment of the slag remover door structure of the utility model;
[0031] Figure 2 This is the first embodiment of the slag removal machine door structure of the utility model Figure 1 AA section view;
[0032] Figure 3 This is the first embodiment of the slag removal machine door structure of the utility model Figure 1 BB section view;
[0033] Figure 4This is the first embodiment of the slag removal machine door structure of the utility model Figure 1 CC section view. DETAILED DESCRIPTION
[0034] The following is further described in detail through specific implementation methods:
[0035] The marks in the drawings of the specification include: slag remover inspection port 1, slag remover housing 2, n-shaped shaft 3, annular boss 31, connecting rod 32, support plate 4, mounting plate 5, lubrication device 51, rectangular groove 6, transverse reinforcement rib 61, circular hole 611, longitudinal reinforcement rib 62, through hole 63, wear-resistant plate 64, mounting platform 65, tightening strip 651, supporting ear seat 7, rotating shaft 71, locking block 72, locking bolt 73, handle 8, mounting angle 9.
[0036] Embodiment 1
[0037] like Figure 1 The slag remover door structure shown is fixed on the slag remover and is used to cover the inspection port. Specifically, the slag remover door structure includes a door body, a rotating mechanism and a locking mechanism, one arm of the rotating mechanism is rotatably arranged on one side of the inspection port, and the other arm of the rotating mechanism is fixedly connected to the middle of the door body; there are multiple locking mechanisms, which are evenly arranged along the circumference of the inspection port of the slag remover and are used to lock the covered door body.
[0038] like Figure 1 , Figure 2 As shown, the door body includes a rectangular groove 6, in which a plurality of reinforcing ribs are arranged transversely and longitudinally, the transverse reinforcing ribs protrude in the middle and are provided with a circular hole 611, a plurality of through holes 63 are provided on the rectangular groove 6 between the reinforcing ribs, and a handle 8 is welded on the rectangular groove 6. In this embodiment, two transverse reinforcing ribs 61 and three longitudinal reinforcing ribs 62 are welded in the rectangular groove 6; 16 through holes 63 are provided at the bottom of the rectangular groove 6 between the reinforcing ribs, and two handles 8 are welded longitudinally in the rectangular groove 6.
[0039] like Figure 1 , Figure 2 , Figure 3 As shown, a wear-resistant plate 64 is fixedly installed at the bottom of the door body through the through hole 63 by bolts. In this embodiment, 16 countersunk holes (not shown in the figure) are also provided on the wear-resistant plate 64 to match the through hole 63. The countersunk holes are used to place the bolt heads. The radius of the countersunk holes matches the radius of the bolt heads, so that the bolt heads fit tightly with the countersunk holes to prevent water or waste sand from flowing out of the countersunk holes. The screw passes through the wear-resistant plate 64 and the rectangular slot 6. A sealing gasket is provided on the end of the screw extending from the bottom of the rectangular slot 6 and the bolt is fixed with a nut.
[0040] like Figure 1As shown, a mounting platform 65 is circumferentially arranged at the top of the rectangular groove 6, and a plurality of abutting strips 651 are arranged on the mounting platform 65. In this embodiment, the specific arrangement of the abutting strips 651 is as follows: four abutting strips 651 are horizontally welded on the mounting platform 65 at the ends of the corresponding reinforcing ribs, and five abutting strips 651 are vertically welded, and two more abutting strips 651 are horizontally welded on the outside of the two abutting strips 651 vertically welded on the outside of the mounting platform. Such an arrangement of the abutting strips 651 can ensure a high structural strength.
[0041] like Figure 1 , Figure 3 As shown, the rotating mechanism includes an n-shaped shaft 3 and a rotating support. In this embodiment, the n-shaped shaft 3 is welded from a steel pipe, the rotating support is welded and fixed on one side of the slag remover inspection port 1, one arm of the n-shaped shaft 3 is rotatably connected to the rotating support, and the other arm of the n-shaped shaft 3 is fixedly connected to the middle of the door body.
[0042] The rotating support includes a support plate 4 welded to the outer shell of the slag remover and two mounting plates 5, the two mounting plates 5 are provided with mounting holes, the top of the mounting plates 5 is provided with a lubrication hole, and a lubrication device 51 is provided in the lubrication hole. In this embodiment, the two mounting plates 5 are respectively located at the upper and lower ends of the support plate 4, and the mounting plates 5 are welded and fixed on the side of the support plate 4 close to the inspection port. The lubrication device 51 is set as an oil cup, which is used to add lubricating oil from the outside to the contact between the mounting plate 5 and the n-shaped shaft 3 to reduce the friction of the opening and closing of the inspection door.
[0043] An annular boss 31 is provided in the middle of one arm of the n-shaped shaft 3, and an external thread is provided at the end thereof, and a fixing nut is installed in cooperation with the external thread. In this embodiment, one end of the n-shaped shaft 3 provided with the annular boss 31 passes through the mounting hole of the mounting plate 5, and anti-wear gaskets are provided between the annular boss 31 and the mounting plate 5, and between the fixing nut and the mounting plate 5. The gasket material is selected from polytetrafluoroethylene, so as to realize the rotatable connection between one arm of the n-shaped shaft 3 and the rotating support and maintain good wear resistance and durability.
[0044] The other arm of the n-shaped shaft 3 is provided with a connecting rod 32, and the end of the connecting rod 32 is provided with an external thread, and a nut is installed in conjunction with the external thread. The diameter of the connecting rod 32 is smaller than the diameter of the n-shaped shaft 3, and the connecting rod 32 is fixedly connected to the middle part of the door body. In this embodiment, the connecting rod 32 is passed through the transverse reinforcement rib 61, and a nut is provided through the external thread at the end of the connecting rod 32 to fix the connecting rod 32 to the inspection door.
[0045] like Figure 4 As shown, the locking mechanism includes a supporting ear seat 7, a rotating shaft 71, a locking block 72 and a locking bolt 73. The supporting ear seat 7 is welded and fixed to the slag remover housing 2 around the slag remover inspection port 1. The locking block 72 is rotatably connected to the supporting ear seat 7 by the rotating shaft 71. A threaded through hole 63 is provided in the middle of the locking block 72, and the locking block 72 is threadedly connected to the locking bolt 73.
[0046] Here’s how to use it:
[0047] Open the door: Use an electric wrench to loosen all the locking nuts, then rotate the locking block 72 around the rotating shaft 71 and move it away. Then hold the two handles 8 with both hands and pull the inspection door backwards, so that the door rotates around one arm of the n-shaped axis 3, thereby completing the door opening action.
[0048] Closing the door: Hold the two handles 8 with both hands and push the inspection door forward so that the door rotates around one arm of the N-shaped axis 3. After the door is pushed to the inspection opening so that the rectangular groove 6 extends into the inspection opening and the tightening strip 651 is completely embedded in the supporting ear seat 7, rotate all the locking blocks 72 around the rotating shaft 71 so that the locking bolt 73 is perpendicular to the tightening block, and then use an electric wrench to tighten the locking nut to achieve the door closing action.
[0049] The above is only an embodiment of the utility model. The utility model is not limited to the field involved in this implementation case. The common knowledge such as the known specific structure and characteristics in the scheme is not described in detail here. It should be pointed out that for those skilled in the art, several deformations and improvements can be made without departing from the structure of the utility model, which should also be regarded as the protection scope of the utility model, and these will not affect the effect of the implementation of the utility model and the practicality of the patent. The scope of protection required by this application shall be based on the content of its claims, and the specific implementation methods and other records in the specification can be used to interpret the content of the claims.
Claims
1. The door structure of the slag remover includes a door body, a rotating mechanism and a locking mechanism, characterized in that: A plurality of locking mechanisms are arranged on the slag remover housing in the circumferential direction of the inspection port of the slag remover, one arm of the rotating mechanism is rotatably arranged on one side of the inspection port, and the other arm of the rotating mechanism is fixedly connected to the middle part of the door body; The rotating mechanism includes an n-shaped shaft and a rotating support, the rotating support is fixed on one side of the slag remover inspection port, one arm of the n-shaped shaft is rotatably connected to the rotating support, and the other arm of the n-shaped shaft is fixedly connected to the middle of the door body.
2. The slag remover door structure according to claim 1, characterized in that: The rotating support comprises a supporting plate and two mounting plates fixed on one side of the supporting plate, the two mounting plates are provided with mounting holes, the top of the mounting plates is provided with a lubrication hole, and a lubrication device is arranged in the lubrication hole.
3. The slag remover door structure according to claim 1, characterized in that: An annular boss is arranged in the middle of one arm of the n-shaped shaft, an external thread is arranged at the end, and a connecting rod is arranged at the other end. The end of the connecting rod is provided with an external thread. The diameter of the connecting rod is smaller than the diameter of the n-shaped shaft, and the connecting rod is fixedly connected to the middle of the door body.
4. The slag remover door structure according to claim 3, characterized in that: The door body comprises a rectangular groove, in which a plurality of reinforcing ribs are arranged transversely and longitudinally, the middle of the transverse reinforcing ribs is protruding and has a circular hole, and a plurality of through holes are arranged on the rectangular groove between the reinforcing ribs.
5. The slag remover door structure according to claim 4, characterized in that: A wear-resistant plate is fixedly installed at the bottom of the rectangular groove.
6. The slag remover door structure according to claim 5, characterized in that: A mounting platform is circumferentially arranged on the top of the rectangular groove, and a plurality of tightening strips are arranged on the mounting platform.
7. The slag remover door structure according to claim 6, characterized in that: The locking mechanism includes a supporting ear seat, a rotating shaft, a locking block and a locking bolt. The supporting ear seat is fixed on the slag remover casing around the slag remover inspection port. The locking block is rotatably connected to the supporting ear seat by the rotating shaft. A threaded through hole is provided in the middle of the locking block, and the locking block is threadedly connected to the locking bolt.
8. The slag remover door structure according to claim 7, characterized in that: A handle is arranged on the rectangular groove.