Sand mold surface coating drying device
By designing a thermal radiation drying device for sand -type coating, combined with automatic temperature control and two -time heating technology of air residual heat, solve the problem of low thermal energy utilization rate, large energy consumption and space occupation space in existing sand -type drying technology. The drying effect of the sand -saving sand -saving sand and energy -saving, and improved the utilization rate of the plant.
Patent Information
- Application Number
- CN202421106777.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-21
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2034-05-21
AI Technical Summary
The existing sand drying technology has problems such as low thermal utilization rate, large energy consumption, low drying efficiency and occupying plant space, and is especially suitable for the production of large-sized castings.
Design a sandy surface coating drying device, uses thermal radiation drying technology, and automatically controls the temperature through the controller and temperature sensor, and uses the air residual heat after radiation to perform secondary heating.
This device can save energy consumption, improve the drying efficiency of sand -shaped, and because the device can be moved, it can be moved out of the factory when idle to avoid occupying the plant space and improving the utilization of the plant.
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Figure CN222402163U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sand mold drying, in particular to a sand mold surface coating drying device. Background Art
[0002] Large wind power castings are usually cast with furan resin sand. In order to improve the surface quality of the castings and solve the problem of sand sticking to the casting surface, a layer of refractory coating needs to be applied on the surface of the sand after the casting is started. The coating is attached in various ways, including flow coating, spray coating and brush coating.
[0003] Since the molding sand is composed of sand core and sand mold, the opposite surfaces of the sand core and sand mold need to be coated with refractory coating. After coating, the refractory coating needs to be dried. The commonly used drying method is to transport the entire molding sand (including sand core and sand mold) to the drying equipment (drying room), and by increasing the temperature inside the drying room, the moisture on the surface of the sand core and sand mold is evaporated to achieve the drying effect.
[0004] However, this drying method has the problems of low thermal energy utilization, high energy consumption, and low drying efficiency. In addition, for large-sized castings, it is necessary to build a large drying room, which requires a large investment and occupies factory space, reducing the production efficiency of castings. Utility Model Content
[0005] The utility model aims to solve one of the technical problems in the related art at least to a certain extent.
[0006] To this end, one purpose of the utility model is to propose a sand mold surface coating drying device, which can perform thermal radiation drying on the sand mold in the sand box, automatically control the radiation temperature, and utilize the residual heat of the air after radiation to perform secondary heating on the sand mold, thereby saving energy consumption and improving the drying efficiency of the sand mold. Moreover, the drying equipment can be moved out of the factory when idle to avoid occupying factory space.
[0007] To achieve the above-mentioned purpose, the first aspect of the utility model proposes a sand mold surface coating drying device, comprising a support assembly, a plurality of heat radiation assemblies, a controller and a temperature sensor, wherein the support assembly is placed above a sand box; a plurality of the heat radiation assemblies are respectively connected to the support assembly, and the heat radiation assemblies are arranged at the opening of the sand box; the controller is arranged on the support assembly; the temperature sensor is arranged on one of the heat radiation assemblies, and the controller is respectively connected to the temperature sensor and the heat radiation assembly.
[0008] The sand mold surface coating drying device of the utility model can perform thermal radiation drying on the sand mold in the sand box, automatically control the radiation temperature, and utilize the residual heat of the air after radiation to perform secondary heating on the sand mold, thereby saving energy consumption and improving the drying efficiency of the sand mold. Moreover, the drying equipment can be moved out of the factory when idle to avoid occupying factory space.
[0009] In addition, the sand mold surface coating drying device proposed in the application may also have the following additional technical features:
[0010] Specifically, the support assembly includes a support frame, a plurality of support frames and a plurality of support rods, wherein the support frame is placed above the sand box, and the controller is installed on the side wall of the support frame; the plurality of support frames are evenly distributed on the upper surface of the support frame; the plurality of support rods are respectively arranged at right angles to the support frame, and the support rods are threadedly connected to the support frame.
[0011] Specifically, a plurality of legs are oppositely arranged on both sides of the support frame, and universal wheels are arranged at the bottom of the legs.
[0012] Specifically, the heat radiation assembly includes a protective cover, a mounting plate and a plurality of infrared lamp tubes, wherein the protective cover is mounted on the support frame, and the opening of the protective cover and the opening of the sand box are arranged opposite to each other; the mounting plate is arranged inside the protective cover, and the temperature sensor is embedded and installed on a side of the mounting plate adjacent to the sand box; and the plurality of infrared lamp tubes are evenly distributed on the mounting plate.
[0013] Additional aspects and advantages of the present invention will be given in part in the following description and in part will become apparent from the following description or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The above and / or additional aspects and advantages of the present invention will become apparent and easily understood from the following description of the embodiments in conjunction with the accompanying drawings, in which:
[0015] Figure 1 This is a schematic structural diagram of a sand mold surface coating drying device according to an embodiment of the utility model;
[0016] Figure 2 For this utility model Figure 1 Schematic diagram of the enlarged structure of area A in the middle;
[0017] Figure 3 This is a front view of a sand mold surface coating drying device according to an embodiment of the utility model;
[0018] Figure 4 The present invention is a schematic structural diagram of a heat radiation component in a sand mold surface coating drying device according to an embodiment of the present invention.
[0019] As shown in the figure: 1. Support assembly; 2. Heat radiation assembly; 3. Controller; 4. Temperature sensor; 5. Sand box; 6. Legs; 7. Universal wheels; 10. Support frame; 11. Support frame; 12. Support rod; 20. Protective cover; 21. Mounting plate; 22. Infrared lamp tube. DETAILED DESCRIPTION
[0020] Embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limitations on the present invention. On the contrary, the embodiments of the present invention include all changes, modifications, and equivalents that fall within the spirit and connotation of the appended claims.
[0021] The sand mold surface coating drying device of the utility model embodiment is described below in conjunction with the accompanying drawings.
[0022] like Figures 1 to 4 As shown, the sand mold surface coating drying device of the embodiment of the utility model includes a support component 1, a plurality of heat radiation components 2, a controller 3 and a temperature sensor 4.
[0023] The support assembly 1 is placed above the sand box 5 , and a plurality of heat radiation assemblies 2 are respectively connected to the support assembly 1 , and the heat radiation assemblies 2 are arranged at the opening of the sand box 5 .
[0024] It should be noted that the sand box 5 described in this embodiment is provided with a sand mold inside, and the support assembly 1 is located above the opening of the sand box 5 , and the support assembly 1 can support the heat radiation assembly 2 .
[0025] Furthermore, the heat radiation assembly 2 described in the above embodiment can emit infrared rays to the sand mold inside the sand box 5 to make the molecules on the surface of the sand mold vibrate, thereby increasing its temperature to achieve the purpose of drying it.
[0026] The controller 3 is disposed on the supporting component 1 , the temperature sensor 4 is disposed on one of the heat radiation components 2 , and the controller 3 is connected to the temperature sensor 4 and the heat radiation component 2 , respectively.
[0027] It should be noted that the controller 3 described in this embodiment can be electrically connected to the temperature sensor 4 and the heat radiation component 2 respectively by wired or wireless means. The temperature sensor 4 can timely detect the air temperature around the heat radiation component 2 and transmit the temperature data to the controller 3. The controller 3 analyzes the temperature data and controls the heat radiation component 2 to be turned on or off to achieve control of the drying temperature.
[0028] In one embodiment of the present invention, Figure 1 and Figure 2 As shown, the support assembly 1 may include a support frame 10, a plurality of support frames 11 and a plurality of support rods 12, wherein the support frame 10 is placed above the sand box 5, and the controller 3 is installed on the side wall of the support frame 10, the plurality of support frames 11 are evenly distributed on the upper surface of the support frame 10, and the plurality of support rods 12 are respectively arranged at right angles to the support frame 10, and the support rods 12 are threadedly connected to the support frame 10.
[0029] It should be noted that the support frame 11 described in this embodiment is a U-shaped structure, and the support frame 10 and the support frame 11 can be fixed by welding to improve their stability.
[0030] Furthermore, the support rod 12 is provided with an external thread, and the support frame 10 is penetrated with a threaded hole (not shown in the figure). The support rod 12 is penetrated through the threaded hole, and the support frame 10 can be suspended above the sand box 5 through the support rod 12.
[0031] Furthermore, if Figure 3 As shown, a plurality of legs 6 are oppositely disposed on both sides of the support frame 10 , and universal wheels 7 are disposed at the bottom of the legs 6 .
[0032] It should be noted that the multiple legs 6 described in this embodiment form two rows, and the legs 6 are L-shaped structures, and the universal wheels 7 have a braking function. By installing the universal wheels 7, the entire drying device can be easily moved, making it more convenient to use.
[0033] Furthermore, the distance between the two rows of legs 6 described in the above embodiment is greater than the width of the sand box 5, and when the universal wheel 7 is on the ground, the support frame 10 is placed above the sand box 5, so that the entire drying device can pass across the sand box 5.
[0034] In one embodiment of the present invention, Figure 4 As shown, the heat radiation assembly 2 may include a protective cover 20, a mounting plate 21 and a plurality of infrared lamp tubes 22, wherein the protective cover 20 is mounted on a support frame 11, and an opening of the protective cover 20 and an opening of the sand box 5 are arranged opposite to each other, the mounting plate 21 is arranged inside the protective cover 20, the temperature sensor 4 is embedded and installed on a side of the mounting plate 21 adjacent to the sand box 5, and a plurality of infrared lamp tubes 22 are evenly distributed on the mounting plate 21.
[0035] It should be noted that the protective cover 20 described in this embodiment can be installed on the support frame 11 by bolts or screws. The protective cover 20 can protect the infrared lamp tube 22 to prevent the infrared lamp tube 22 from being broken, thereby extending the service life of the infrared lamp tube 22.
[0036] Furthermore, the infrared lamp tube 22 is electrically connected to the controller 3 , and the infrared lamp tube 22 can be controlled to be turned on or off by the controller 3 .
[0037] Specifically, when drying the paint on the surface of the sand mold, first, the relevant personnel puts the sand box 5 upright (the opening of the sand box 5 is placed upwards), and then the relevant personnel moves the entire drying device to the position of the sand box 5, and places the support frame 10 directly above the sand box 5, and then the support rod 12 can be rotated to make the support rod 12 contact with the upper surface of the sand box 5. When there is no universal wheel 7, the support frame 10 can be suspended above the sand box 5 through the support rod 12.
[0038] Then, relevant personnel can control the infrared lamp 22 to turn on through the controller 3. The infrared lamp 22 can emit infrared rays to the sand mold inside the sand box 5 to increase the temperature of the sand mold, thereby achieving the purpose of drying the paint on the surface of the sand mold. At the same time, the temperature sensor 4 can timely detect the surrounding ambient temperature and transmit the temperature data to the controller 3. The controller 3 analyzes the temperature data. If the temperature data is greater than the temperature threshold (the temperature threshold can be set according to the specific situation and output to the controller 3 in advance), the controller 3 controls the infrared lamp 22 to turn off and use the waste heat of the air to perform secondary drying on the sand mold, thereby saving energy and improving the drying efficiency of the sand mold. At the same time, it can also avoid the impact of excessive temperature on the quality of the molding sand. Furthermore, because the entire drying device is movable, when the drying device is in an idle state, it can be moved out of the factory building, so that it will not occupy the factory building space, thereby improving the utilization rate of the factory building.
[0039] In summary, the sand mold surface coating drying device of the utility model embodiment can perform thermal radiation drying on the sand mold in the sand box, automatically control the radiation temperature, and utilize the residual heat of the air after radiation to perform secondary heating on the sand mold, thereby saving energy consumption and improving the drying efficiency of the sand mold. Moreover, the drying equipment can be moved out of the factory when idle, avoiding occupying factory space and improving the utilization rate of the factory.
[0040] In the description of this specification, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the utility model, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
[0041] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, without contradiction.
[0042] Although the embodiments of the present invention have been shown and described above, it can be understood that the above embodiments are exemplary and cannot be understood as limitations of the present invention. Ordinary technicians in this field can change, modify, replace and deform the above embodiments within the scope of the present invention.
Claims
1. A sand mold surface coating drying device, characterized in that: It includes a support component, a plurality of heat radiation components, a controller and a temperature sensor, wherein: The support assembly is placed above the sand box; A plurality of heat radiation components are respectively connected to the support components, and the heat radiation components are arranged at the opening of the sand box; The controller is arranged on the supporting assembly; The temperature sensor is arranged on one of the heat radiation components, and the controller is connected to the temperature sensor and the heat radiation component respectively.
2. The sand mold surface coating drying device according to claim 1 is characterized in that: The support assembly includes a support frame, a plurality of support frames and a plurality of support rods, wherein: The support frame is placed above the sand box, and the controller is installed on the side wall of the support frame; The plurality of support frames are evenly distributed on the upper surface of the support frame; The plurality of support rods are respectively arranged at right angles to the support frame, and the support rods are threadedly connected to the support frame.
3. The sand mold surface coating drying device according to claim 2 is characterized in that: A plurality of legs are oppositely arranged on both sides of the support frame, and universal wheels are arranged at the bottom of the legs.
4. The sand mold surface coating drying device according to claim 2 is characterized in that: The heat radiation assembly includes a protective cover, a mounting plate and a plurality of infrared lamp tubes, wherein: The protective cover is installed on the support frame, and the opening of the protective cover and the opening of the sand box are arranged opposite to each other; The mounting plate is arranged inside the protective cover, and the temperature sensor is embedded and installed on a side of the mounting plate adjacent to the sand box; The plurality of infrared lamp tubes are evenly distributed on the mounting plate.