Intelligent laser cutting and sorting integrated equipment

By designing intelligent laser cutting and sorting all -in -one equipment, integrated laser cutting and sorting functions, the problem of large number of equipment in the existing technologies, large space occupation space and high production costs, and realizing the production process of efficient, space saving and cost.

CN222403966UActive Publication Date: 2025-01-28CHANGZHOU KEXING RAILWAY EQUIP
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Patent Information

Application Number
CN202421060738.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-15
Publication Date
2025-01-28
Estimated Expiration
2034-05-15

AI Technical Summary

Technical Problem

Existing laser cutting systems require separate sorting equipment, resulting in large quantities of equipment, large space and high production costs.

Method used

Design an intelligent laser cutting and sorting all -in -one device, integrates laser cutting mechanisms and sorting agencies, and realize the movement and collaborative work of equipment through the local -orbiting mechanism, and the operation desk supporting frame can be adjusted to adapt to operators of different heights.

Benefits of technology

Realize the integration of laser cutting and sorting, improve production efficiency, save space and cost, and reduce dependence on imported products abroad.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides intelligent laser cutting and sorting integrated equipment which comprises a laser cutting mechanism, a sorting mechanism, a working table, a machine tool operation table and two groups of ground rail mechanisms, the two groups of ground rail mechanisms are arranged on the left side and the right side in parallel, and the working table is arranged between the ground rail mechanisms and used for supporting a product to be machined; the laser cutting mechanism and the sorting mechanism stretch across the upper portion of the workbench, the two sides of the laser cutting mechanism and the sorting mechanism are connected with the ground rail mechanism, the laser cutting mechanism and the sorting mechanism can linearly move on the ground rail mechanism along the ground rail mechanism, the laser cutting mechanism is used for cutting to-be-machined products according to machining requirements, and the sorting mechanism is used for sorting cut waste and machined products; the machine tool operation table is arranged on one side of the ground rail mechanism and connected to the ground rail mechanism through an operation table supporting frame, and the machine tool operation table is connected with the laser cutting mechanism and the sorting mechanism through lines. And laser cutting and sorting are integrated, so that the space is saved, the production efficiency is greatly improved, the dependence on foreign imported products is reduced, and the product cost is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of automated production equipment, in particular to an intelligent laser cutting and sorting integrated equipment. Background Art

[0002] With the advancement of industrialization, the application of automation technology in manufacturing is becoming more and more extensive. As an important equipment in modern industrial production, laser cutting machine has also developed rapidly in automation. Traditional laser cutting systems require manual operation, which wastes a lot of manpower and time. Now, laser cutting machines have achieved fully automatic operation by introducing automation technology, which not only improves production efficiency but also reduces labor costs. Laser processing has been widely used in sheet metal cutting, engraving, punching, welding, surface treatment and other fields.

[0003] After the products are cut, they need to be sorted, such as sorting waste, unqualified products from qualified products, etc. The existing sorting work is to set up separate sorting equipment after the cutting process, and then sort the products, waste, etc. Different equipment is used for cutting and sorting. On the one hand, the large number of equipment occupies a large space, and on the other hand, multiple equipment also increases the production cost. Utility Model Content

[0004] The technical problem to be solved by the utility model is: in order to overcome the deficiencies in the prior art, the utility model provides an intelligent laser cutting and sorting integrated device.

[0005] The technical solution to be adopted by the utility model to solve its technical problems is: an intelligent laser cutting and sorting integrated equipment, including a laser cutting mechanism, a sorting mechanism, a workbench, a machine tool operating table and a ground rail mechanism, wherein the ground rail mechanism is divided into two groups, which are arranged in parallel on the left and right sides, and the workbench is arranged between the ground rail mechanisms for supporting the products to be processed; the laser cutting mechanism and the sorting mechanism are both across the workbench, and the two sides are respectively connected to the ground rail mechanism and can move along the straight line on the ground rail mechanism; the laser cutting mechanism is used to cut the products to be processed according to the processing requirements, and the The sorting mechanism is used for sorting cutting waste and processed products; the machine tool operating table is arranged on one side of the ground rail mechanism and is connected to the ground rail mechanism through an operating table support frame. The machine tool operating table is connected to the laser cutting mechanism and the sorting mechanism through lines. The operator can input and change the control parameters on the machine tool operating table and can view the working status of the equipment in real time through the machine tool operating table. In this embodiment, the operating table support frame is rotatably connected to one end of the ground rail mechanism, and the angle and height of the operating table support frame can be selected in an adjustable manner to facilitate operation by operators of different heights.

[0006] Furthermore, the laser cutting mechanism includes a cutting moving beam, a cutting moving head and a laser cutter. The cutting moving beam spans above the workbench, and the lower parts of both ends are respectively connected to the ground rail mechanism. A parallel first rack and a first guide rail are provided on the upper surface of the cutting moving beam. A second guide rail is provided in front of the cutting moving beam, and the second guide rail is parallel to the first guide rail. An L-shaped mounting portion is provided at the bottom of the cutting moving head. A first gear meshing with the first rack is provided at the bottom of the L-shaped mounting portion, and a first slider slidably connected to the first guide rail is provided. A second slider slidably connected to the second guide rail is provided on the side of the L-shaped mounting portion. A first motor is also provided inside the cutting moving head. The first gear is transmission-connected to the output end of the first motor. The first motor drives the first gear to rotate, and the cutting moving head is driven to move on the cutting moving beam through the meshing of the first gear and the first rack. The gear and the rack only play a transmission role, and the first guide rail and the second guide rail support and guide the cutting moving head during the movement. At the same time, guide rails are provided at the front and back to make its movement more stable. A first up-and-down moving mechanism is provided in the cutting moving head, and the laser cutter is installed at the bottom of the first up-and-down moving mechanism. The laser cutter can be driven to move up and down by the first up-and-down moving mechanism. The up-and-down movement can be achieved in a variety of ways. In this embodiment, the first up-and-down moving mechanism uses a cylinder to drive the laser cutter to move up and down.

[0007] In order to prevent foreign objects from falling into the cutting moving beam and affecting its operation, a first accordion protective cover and a second accordion protective cover are provided on the cutting moving beams on both sides of the cutting moving head. The right end of the first accordion protective cover is connected to the right end of the cutting moving beam, and the left end is connected to the left side of the outer shell of the cutting moving head. The left end of the second accordion protective cover is connected to the right end of the cutting moving beam, and the right end of the second accordion protective cover is connected to the left side of the outer shell of the cutting moving head. By setting the accordion protective cover, the racks, gears, guide rails and other covers on the cutting moving beam are set inside to protect them, thereby ensuring normal operation and improving safety. In order to improve stability during movement, a step bracket is also provided on the outside of the cutting moving beam to support the cutting moving beam through the step bracket.

[0008] Furthermore, the sorting mechanism includes a sorting moving beam, a sorting moving head and a suction cup assembly, the sorting moving beam spans above the workbench, and the lower parts of both ends are respectively connected to the ground rail mechanism, the upper surface of the sorting moving beam is provided with a parallel second rack and a third guide rail, the side of the sorting moving beam facing the laser cutting mechanism is provided with a fourth guide rail, and the fourth guide rail is parallel to the third guide rail, the sorting moving head includes a back support plate, the back support plate has an L-shaped mounting portion, the bottom of the L-shaped mounting portion is provided with a second gear meshing with the second rack, a third slider slidably connected to the third guide rail, and a fourth slider slidably connected to the fourth guide rail is provided on the side of the L-shaped mounting portion, a second motor is also provided inside the sorting moving head, the second gear is transmission-connected to the output end of the second motor, the second motor drives the second gear to rotate, and the sorting moving head is driven to move on the sorting moving beam through the meshing of the second gear and the second rack, the gear and the rack only play a transmission role, the third guide rail and the fourth guide rail support and guide the cutting moving head during the movement, and at the same time, guide rails are provided at the front and back to make its movement more stable. A second up-and-down moving mechanism is provided in front of the back support plate of the sorting moving head, and the second up-and-down moving mechanism includes a third motor and a linear module. The third motor is transmission-connected to the linear module, and the front of the back support plate is connected to the slider of the linear module. The suction cup assembly is arranged on the side of the linear module facing the laser cutting mechanism. The third motor rotates to drive the suction cup assembly to move up and down through the linear module.

[0009] Furthermore, the suction cup assembly includes a lifting frame, a lifting cylinder, a visual recognition system, a moving head motor, an electromagnetic suction cup, an electromagnetic head, a large gear, a small gear and a position sensor, wherein the lifting frame is fixedly connected to the linear module, the upper end of the lifting cylinder is fixed to the back support plate, the execution end of the lifting cylinder is connected to the lifting frame, driving the lifting frame to move up and down, the large gear and the small gear are both arranged on the lower surface of the lifting frame, and the large gear is rotatably connected to the lifting frame, the small gear is arranged on one side of the large gear and meshes with the large gear, the moving head motor is fixed above the lifting frame, the small gear is connected to the output shaft of the moving head motor, a moving head motor cover is provided on the outer side of the moving head motor to protect the moving head motor, and a heat dissipation grille is provided on the motor cover. The electromagnetic chuck is fixedly connected to the lower surface of the large gear, and there are multiple electromagnetic heads evenly distributed on the electromagnetic chuck; at least one position sensor is also provided on the electromagnetic chuck between the electromagnetic heads, and the position sensor is used to detect the height to which the electromagnetic chuck descends. When the electromagnetic chuck descends to contact with the workpiece, the electromagnetic chuck stops descending; the moving head motor rotates, and the large gear is driven to rotate through the small gear, thereby driving the electromagnetic chuck to rotate; the visual recognition system is fixedly connected to the front of the back support plate through a U-shaped support arm, and the camera of the visual recognition system is facing the front workbench to identify the exact position of the product on the workbench.

[0010] Furthermore, in order to facilitate electrical wiring, it also includes a drag chain and a drag chain bracket, the drag chain is arranged above the drag chain bracket, and the drag chain bracket is fixedly connected to the sorting moving beam.

[0011] Furthermore, each group of the ground rail mechanism includes a ground rail beam, a third rack, a fifth guide rail and two groups of sliding support assemblies, wherein the ground rail beam is arranged on the ground, the third rack and the fifth guide rail are arranged in parallel on the upper surface of the ground rail beam, and the sliding support assembly is connected to the third rack and the fifth guide rail; the sliding support assembly includes a sliding bracket, a dustproof plate, a third gear and a fourth motor, wherein a slider is provided on the fifth guide rail, the bottom of the sliding bracket is fixedly connected to the slider of the fifth guide rail, dustproof plates are provided on both sides of the sliding bracket, a fourth motor is provided inside the dustproof plate, the fourth motor is fixed on the upper surface of the sliding bracket, the third gear is arranged below the sliding bracket and connected to the output shaft of the fourth motor, and the third gear is meshed with the third rack. Its connection structure is similar to the connection relationship between the cutting moving head and the cutting moving beam in the laser cutting mechanism.

[0012] Furthermore, the ground rail mechanism also includes footings and pads. The footings are in multiple groups and are spaced apart along the length direction of the ground rail beam. Pads are provided under the footings and are supported on the ground by the pads. The left and right sides of the pads are fixedly connected to the ground rail beam by connecting plates.

[0013] Furthermore, the sliding support assembly also includes a grating assembly, which is divided into two groups and arranged on the front and rear sides of the sliding direction of the sliding support assembly. Each group of grating assemblies includes a grating and a grating frame. The grating frame is an L-shaped frame. The horizontal end of the grating frame is connected to the sliding support, and the grating is installed on the vertical end of the grating frame. The function of the grating is to prevent people from entering the working area of ​​the machine during operation. If someone enters, the machine will alarm or the sorting mechanism will stop running, which plays a safety role.

[0014] Furthermore, the workbench includes a frame and a material table plate arranged in the frame. The material table plate is composed of a plurality of spaced and parallel sawtooth strips, with a hollow in the middle, which is convenient for rapid heat dissipation during laser cutting. The structure of the workbench is composed of a plurality of multi-layer plates, and its main function is to emit the laser beam onto the workbench and place the workpiece on the platform, thereby completing the cutting and forming process.

[0015] The beneficial effects of the utility model are as follows: the utility model provides an intelligent laser cutting and sorting integrated equipment, which integrates laser cutting and sorting, greatly improves production efficiency, has good market prospects, and at the same time, the product price is reasonable, the technical advantages are ahead of foreign products, reduces dependence on foreign imported products, and reduces product costs; sorting and laser cutting are integrated into one, saving space. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0017] Figure 1 It is a structural schematic diagram of the utility model intelligent laser cutting and sorting integrated equipment.

[0018] Figure 2 yes Figure 1 Schematic diagram of the enlarged structure at point A in the middle.

[0019] Figure 3 It is a structural diagram of the laser cutting mechanism.

[0020] Figure 4 It is a structural diagram of the laser cutting mechanism.

[0021] Figure 5 It is a schematic diagram of the connection between the cutting moving head and the cutting moving beam (the external cover is hidden).

[0022] Figure 6 It is a structural diagram of the sorting mechanism.

[0023] Figure 7 It is a structural diagram of the sorting moving head.

[0024] Figure 8 It is a schematic diagram of the structure of the suction cup assembly.

[0025] Fig. 9 It is a structural diagram of the ground rail mechanism.

[0026] In the figure: 1. Laser cutting mechanism, 1.1. Cutting moving beam, 1.2. First accordion protective cover, 1.3. Second accordion protective cover, 1.4. First up-down moving mechanism, 1.5. Second slider, 1.6. Cutting moving head, 1.7. Laser cutter, 1.8. Second guide rail, 1.9. First rack, 1.10. First guide rail, 1.11. Ladder rack, 1.12. First motor, 1.13. First slider, 1.14. First gear; 2. Sorting mechanism, 2.1. Sorting moving beam, 2.2. Third accordion protective cover, 2.3. Fourth accordion protective cover, 2.4. Fourth guide rail, 2.5. Second motor, 2.6, second rack, 2.7, third guide rail, 2.8, sorting moving head, 2.9, third motor, 2.10, drag chain, 2.11, lifting cylinder, 2.12, visual recognition system, 2.13, moving head motor cover, 2.14, lifting frame, 2.15, electromagnetic suction cup, 2.16, electromagnetic head, 2.17, back support plate, 2.18, drag chain bracket, 2.19, small gear, 2.2 0. Large gear; 2.21. Position sensor; 3. Workbench; 3.1. Material table; 4. Ground rail mechanism; 4.1. Ground rail beam; 4.2. Dustproof plate; 4.3. Third rack; 4.4. Fifth guide rail; 4.5. Foot; 4.6. Pad; 4.8. Fifth accordion protective cover; 4.9. Sixth accordion protective cover; 4.11. Sliding bracket; 4.12. Grating assembly; 4.13. Motor protective cover; 5. Machine tool operating table; 6. Operating table support frame. DETAILED DESCRIPTION

[0027] The present invention is now described in further detail in conjunction with the accompanying drawings. These drawings are simplified schematic diagrams that only illustrate the basic structure of the present invention in a schematic manner, so they only show the components related to the present invention, and directions and references (e.g., up, down, left, right, etc.) may only be used to help describe the features in the drawings. Therefore, the following specific embodiments are not adopted in a restrictive sense, and the scope of the subject matter for which protection is sought is limited only by the attached claims and their equivalents.

[0028] like Figure 1As shown, the utility model is an intelligent laser cutting and sorting integrated equipment, comprising a laser cutting mechanism 1, a sorting mechanism 2, a workbench 3, a machine tool operating table 5 and a ground rail mechanism 4, wherein the ground rail mechanism 4 is divided into two groups, which are arranged in parallel on the left and right sides, and the workbench 3 is arranged between the ground rail mechanisms 4 to support the products to be processed; the laser cutting mechanism 1 and the sorting mechanism 2 are both across the workbench 3, and the two sides are respectively connected to the ground rail mechanism 4, and can move along the straight line on the ground rail mechanism 4, the laser cutting mechanism 1 is used to cut the products to be processed according to the processing requirements, and the sorting mechanism 2 is used to for sorting cutting waste and processed products; the machine tool operating table 5 is arranged on one side of the ground rail mechanism 4, and is connected to the ground rail mechanism 4 through the operating table support frame 6. The machine tool operating table 5 is connected to the laser cutting mechanism 1 and the sorting mechanism 2 through lines. The operator can input and change the control parameters on the machine tool operating table 5, and can view the working status of the equipment in real time through the machine tool operating table 5. In this embodiment, the operating table support frame 6 is rotatably connected to one end of the ground rail mechanism 4, and the angle and height of the operating table support frame 6 can be selected in an adjustable manner to facilitate operation by operators of different heights.

[0029] like Figure 2 As shown, the workbench 3 includes a frame and a material table 3.1 arranged in the frame. The material table 3.1 is composed of a plurality of spaced and parallel sawtooth strips, with a hollow in the middle, which is convenient for rapid heat dissipation during laser cutting. The structure of the workbench 3 is composed of a plurality of multi-layer plates. Its main function is to emit the laser beam onto the workbench 3 and place the workpiece on the platform, thereby completing the cutting and forming process.

[0030] like Figure 3-Figure 5As shown, the laser cutting mechanism 1 includes a cutting moving beam 1.1, a cutting moving head 1.6 and a laser cutter 1.7. The cutting moving beam 1.1 spans over the workbench 3, and the lower parts of both ends are respectively connected to the ground rail mechanism 4. The upper surface of the cutting moving beam 1.1 is provided with a parallel first rack 1.9 and a first guide rail 1.10. The front of the cutting moving beam 1.1 is provided with a second guide rail 1.8, and the second guide rail 1.8 is parallel to the first guide rail 1.10. The bottom of the cutting moving head 1.6 is provided with an L-shaped mounting portion, and the bottom of the L-shaped mounting portion is provided with a first gear 1.14 meshing with the first rack 1.9, and a first slider 1 is provided which is slidably connected to the first guide rail 1.10. .13, the side of the L-shaped mounting portion is provided with a second slider 1.5 slidably connected to the second guide rail 1.8, the cutting moving head 1.6 is also provided with a first motor 1.12, the first gear 1.14 is connected to the output end of the first motor 1.12, the first motor 1.12 drives the first gear 1.14 to rotate, and the first gear 1.14 is engaged with the first rack 1.9 to drive the cutting moving head 1.6 to move on the cutting moving beam 1.1, the gear and rack only play a transmission role, the first guide rail 1.10 and the second guide rail 1.8 play a supporting and guiding role for the cutting moving head 1.6 during the movement, and the guide rails are set at the front and back to make its movement more stable. The cutting moving head 1.6 is provided with a first up-and-down moving mechanism 1.4, the laser cutter 1.7 is installed at the bottom of the first up-and-down moving mechanism 1.4, and the laser cutter 1.7 can be driven to move up and down by the first up-and-down moving mechanism 1.4, and the up-and-down movement can be realized in a variety of ways. In this embodiment, the first up-and-down moving mechanism 1.4 uses a cylinder to drive the laser cutter 1.7 to move up and down. In order to prevent foreign matter from falling into the cutting moving beam 1.1 and affecting its operation, a first accordion protective cover 1.2 and a second accordion protective cover 1.3 are also provided on the cutting moving beam 1.1 on both sides of the cutting moving head 1.6. The right end of the first accordion protective cover 1.2 is connected to the right end of the cutting moving beam 1.1, and the left end is connected to the left side of the outer shell of the cutting moving head 1.6. The left end of the second accordion protective cover 1.3 is connected to the right end of the cutting moving beam 1.1, and the right end of the second accordion protective cover 1.3 is connected to the left side of the outer shell of the cutting moving head 1.6. In order to improve the stability during movement, a step bracket is also provided on the outside of the cutting moving beam 1.1, and the cutting moving beam 1.1 is supported by the step bracket. A step frame 1.11 is also provided to support the drag chain 10.

[0031] like Figure 6 and Figure 7As shown, the sorting mechanism 2 includes a sorting moving beam 2.1, a sorting moving head 2.8 and a suction cup assembly. The sorting moving beam 2.1 spans above the workbench 3, and the lower parts of both ends are respectively connected to the ground rail mechanism 4. The upper surface of the sorting moving beam 2.1 is provided with a parallel second rack 2.6 and a third guide rail 2.7. The side of the sorting moving beam 2.1 facing the laser cutting mechanism 1 is provided with a fourth guide rail 2.4, and the fourth guide rail 2.4 is parallel to the third guide rail 2.7. The sorting moving head 2.8 includes a back support plate 2.17, and the back support plate 2.17 has an L-shaped mounting portion, and the bottom of the L-shaped mounting portion is provided with a second rack meshing with the second rack 2.6 A wheel is provided, a third slider is provided which is slidably connected to the third guide rail 2.7, a fourth slider is provided which is slidably connected to the fourth guide rail 2.4 on the side of the L-shaped mounting portion, a second motor 2.5 is further provided inside the sorting moving head 2.8, the second gear is transmission-connected to the output end of the second motor 2.5, the second motor 2.5 drives the second gear to rotate, and the sorting moving head 2.8 is driven to move on the sorting moving beam 2.1 through the engagement of the second gear with the second rack 2.6, the gear and the rack only need to play a transmission role, the third guide rail 2.7 and the fourth guide rail 2.4 support and guide the cutting moving head 1.6 during the movement, and at the same time, guide rails are arranged at the front and the back to make its movement more stable. A second up-and-down moving mechanism is provided in front of the back support plate 2.17 of the sorting moving head 2.8. The second up-and-down moving mechanism includes a third motor 2.9 and a linear module. The third motor 2.9 is connected to the linear module in transmission. The front of the back support plate 2.17 is connected to the slider of the linear module. The suction cup assembly is arranged on the side of the linear module facing the laser cutting mechanism 1. The third motor 2.9 rotates and drives the suction cup assembly to move up and down through the linear module. In order to facilitate electrical wiring, a drag chain 10 and a drag chain bracket 2.18 are also included. The drag chain 10 is arranged above the drag chain bracket 2.18, and the drag chain bracket 2.18 is fixedly connected to the sorting moving beam 2.1.

[0032] Similarly, in order to play a protective role, protective covers are also provided on the sorting moving beams on both sides of the sorting moving head 2.8, namely the third accordion protective cover 2.2 and the fourth accordion protective cover 2.3. The left end of the third accordion protective cover 2.2 is connected to the left end of the sorting moving beam, and the right end is connected to the left side of the outer shell of the sorting moving head 2.8. The right end of the fourth accordion protective cover 2.3 is connected to the right end of the sorting moving beam, and the left end is connected to the right side of the outer shell of the sorting moving head 2.8.

[0033] like Figure 8As shown, the suction cup assembly includes a lifting frame 2.14, a lifting cylinder 2.11, a visual recognition system 2.12, a moving head motor, an electromagnetic suction cup 2.15, an electromagnetic head 2.16, a large gear 2.20, a small gear 2.19, and a position sensor 2.21, wherein the lifting frame 2.14 is fixedly connected to the linear module, the upper end of the lifting cylinder 2.11 is fixed to the back support plate 2.17, and the execution end of the lifting cylinder 2.11 is connected to the lifting frame 2.14 to drive the lifting frame 2.14 to move up and down, and the large gear 2.2 0 and the small gear 2.19 are both arranged on the lower surface of the lifting frame 2.14, and the large gear 2.20 is rotatably connected to the lifting frame 2.14, the small gear 2.19 is arranged on one side of the large gear 2.20 and meshes with the large gear 2.20, the moving head motor is fixed above the lifting frame 2.14, the small gear 2.19 is connected to the output shaft of the moving head motor, and a moving head motor cover 2.13 is provided on the outside of the moving head motor to protect the moving head motor, and a heat dissipation grille is provided on the motor cover, and other motor covers also have heat dissipation structures. The electromagnetic suction cup 2.15 is fixedly connected to the lower surface of the large gear 2.20, and there are multiple electromagnetic heads 2.16, which are evenly distributed on the electromagnetic suction cup 2.15; at least one position sensor 2.21 is also provided on the electromagnetic suction cup 2.15 between the electromagnetic heads 2.16, and the position sensor 2.21 is used to detect the height to which the electromagnetic suction cup 2.15 descends. When the electromagnetic suction cup 2.15 descends to contact with the workpiece, the electromagnetic suction cup 2.15 stops descending; the moving head motor rotates, and drives the large gear 2.20 to rotate through the small gear 2.19, thereby driving the electromagnetic suction cup 2.15 to rotate; the visual recognition system 2.12 is fixedly connected to the front of the back support plate 2.17 through a U-shaped support arm, and the camera of the visual recognition system 2.12 faces the front workbench 3 to identify the exact position of the product on the workbench 3.

[0034] In the sorting moving head, the electromagnetic suction cup 2.15 is driven up and down by the moving head motor. However, since the electromagnetic suction cup 2.15 is relatively heavy, the workload of the moving head motor is too large when it rises. In order to reduce the motor operating load, when the electromagnetic suction cup 2.15 moves upward, the lifting cylinder 2.11 also works at the same time and pushes the electromagnetic suction cup 2.15 upward together with the lifting cylinder 2.11, thereby reducing the load of the moving head motor to lift the electromagnetic suction cup 2.15.

[0035] like Fig. 9As shown, each group of the ground rail mechanism 4 includes a ground rail beam 4.1, a third rack 4.3, a fifth guide rail 4.4 and two groups of sliding support assemblies, the ground rail beam 4.1 is arranged on the ground, the third rack 4.3 and the fifth guide rail 4.4 are arranged in parallel on the upper surface of the ground rail beam 4.1, and the sliding support assembly is connected to the third rack 4.3 and the fifth guide rail 4.4; the sliding support assembly includes a sliding bracket 4.11, a dustproof plate 4.2, a third gear and a fourth motor, wherein the fifth guide rail 4.4 .4 is provided with a slider, the bottom of the sliding bracket 4.11 is fixedly connected to the slider of the fifth guide rail 4.4, dustproof plates 4.2 are provided on both sides of the sliding bracket 4.11, and a fourth motor is provided inside the dustproof plate 4.2, the fourth motor is fixed on the upper surface of the sliding bracket 4.11, and a motor protective cover 4.13 is also provided above the fourth motor, the third gear is provided below the sliding bracket 4.11, and is connected to the output shaft of the fourth motor, and the third gear is meshed with the third rack 4.3. Its connection structure is similar to the connection relationship between the cutting moving head 1.6 and the cutting moving beam 1.1 in the laser cutting mechanism 1. The ground rail mechanism 4 also includes a foot 4.5 and a pad 4.6, the foot 4.5 is a plurality of groups, and is arranged at intervals along the length direction of the ground rail beam 4.1, and a pad 4.6 is provided below the foot 4.5, which is supported on the ground by the pad 4.6, and the left and right sides of the pad 4.6 are fixedly connected to the ground rail beam 4.1 through a connecting plate. In this embodiment, each set of feet 4.5 includes two feet, which are arranged side by side, and the contact area can be increased by the pad 4.6. The sliding support assembly also includes a grating assembly 4.12, which is divided into two groups and arranged on the front and rear sides of the sliding direction of the sliding support assembly. Each set of grating assemblies 4.12 includes a grating and a grating frame. The grating frame is an L-shaped frame. The horizontal end of the grating frame is connected to the sliding bracket 4.11, and the grating is installed on the vertical end of the grating frame. It also includes a fifth accordion protective cover 4.8 and a sixth accordion protective cover 4.9, the right end of the fifth accordion protective cover 4.8 is connected to the right end of the ground rail, the left end of the fifth accordion protective cover 4.8 is connected to the sliding support assembly of the laser cutting mechanism, and the third rack, the fifth guide rail, the sliding bracket 4.11 and the third gear are all covered inside, the right end of the sixth accordion protective cover 4.9 is connected to the left side of the sliding support assembly of the laser cutting mechanism, and the left end of the sixth accordion protective cover 4.9 is connected to the right side of the sliding support assembly of the sorting mechanism. When the laser cutting mechanism and the sorting mechanism move on the ground rail, the fifth accordion protective cover 4.8 and the sixth accordion protective cover 4.9 cover the entire ground rail inside.

[0036] This embodiment of Figure 1 , Figure 3 , Figure 4 , Figure 6 and Fig. 9The accordion shields shown in the figure are not fully connected. In order to show the internal structure covered by the accordion shield, the figure shows the partial, contracted, and unconnected states. Figure 3 For example, the left end of the first accordion protective cover 1.2 should be connected to the outer shell of the cutting moving head 1.6, and the cutting moving beam 1.1 is completely located inside. However, in order to show the internal structure, the left end of the first accordion protective cover 1.2 in this figure is not connected to the outer shell of the cutting moving head 1.6, and the others are similar. The number of all sliders in this embodiment can be set according to the connection requirements, and can be one or more.

[0037] Based on the above ideal embodiments of the utility model, the relevant staff can make various changes and modifications without departing from the scope of the utility model through the above description. The technical scope of this utility model is not limited to the contents of the specification, and its technical scope must be determined according to the scope of the claims.

Claims

1. An intelligent laser cutting and sorting integrated device, characterized in that: It includes a laser cutting mechanism, a sorting mechanism, a workbench, a machine tool operating table and a ground rail mechanism, wherein the ground rail mechanism is divided into two groups and arranged in parallel on the left and right sides, and the workbench is arranged between the ground rail mechanisms for supporting the products to be processed; the laser cutting mechanism and the sorting mechanism are both across the workbench, and the two sides are respectively connected to the ground rail mechanism and can move along the straight line on the ground rail mechanism; the laser cutting mechanism is used to cut the products to be processed according to the processing requirements, and the sorting mechanism is used to sort the cutting waste and the processed products; the machine tool operating table is arranged on one side of the ground rail mechanism and is connected to the ground rail mechanism through the operating table support frame, and the machine tool operating table is connected to the laser cutting mechanism and the sorting mechanism through lines.

2. The intelligent laser cutting and sorting integrated device according to claim 1, characterized in that: The laser cutting mechanism includes a cutting moving beam, a cutting moving head and a laser cutter. The cutting moving beam spans above the workbench, and the lower parts of both ends are respectively connected to the ground rail mechanism. A parallel first rack and a first guide rail are provided on the upper surface of the cutting moving beam. A second guide rail is provided in front of the cutting moving beam, and the second guide rail is parallel to the first guide rail. An L-shaped mounting portion is provided at the bottom of the cutting moving head. A first gear meshing with the first rack is provided at the bottom of the L-shaped mounting portion, and a first slider slidably connected to the first guide rail is provided. A second slider slidably connected to the second guide rail is provided on the side of the L-shaped mounting portion. A first motor is also provided inside the cutting moving head. The first gear is transmission-connected to the output end of the first motor. The first motor drives the first gear to rotate, and the cutting moving head is driven to move on the cutting moving beam through the meshing of the first gear and the first rack. A first up-and-down moving mechanism is provided inside the cutting moving head, and the laser cutter is installed at the bottom of the first up-and-down moving mechanism.

3. The intelligent laser cutting and sorting integrated device according to claim 2, characterized in that: A first accordion protective cover and a second accordion protective cover are also provided on the cutting moving beams on both sides of the cutting moving head. The right end of the first accordion protective cover is connected to the right end of the cutting moving beam, and the left end is connected to the left side of the outer shell of the cutting moving head. The left end of the second accordion protective cover is connected to the right end of the cutting moving beam, and the right end of the second accordion protective cover is connected to the left side of the outer shell of the cutting moving head.

4. The intelligent laser cutting and sorting integrated device according to any one of claims 1 to 3, characterized in that: The sorting mechanism includes a sorting moving beam, a sorting moving head and a suction cup assembly, the sorting moving beam spans above the workbench, and the lower parts of both ends are respectively connected to the ground rail mechanism, the upper surface of the sorting moving beam is provided with a parallel second rack and a third guide rail, the side of the sorting moving beam facing the laser cutting mechanism is provided with a fourth guide rail, and the fourth guide rail is parallel to the third guide rail, the sorting moving head includes a back support plate, the back support plate is provided with an L-shaped mounting portion, the bottom of the L-shaped mounting portion is provided with a second gear meshed with the second rack, a third slider slidably connected to the third guide rail, and the side of the L-shaped mounting portion is provided with a fourth slider slidably connected to the fourth guide rail A slider, a second motor is also provided inside the sorting moving head, the second gear is transmission connected to the output end of the second motor, the second motor drives the second gear to rotate, and the sorting moving head is driven to move on the sorting moving beam through the engagement of the second gear and the second rack, a second up and down moving mechanism is provided in front of the back support plate of the sorting moving head, the second up and down moving mechanism includes a third motor and a linear module, the third motor is transmission connected to the linear module, the front of the back support plate is connected to the slider of the linear module, the suction cup assembly is arranged on the side of the linear module facing the laser cutting mechanism, the third motor rotates, and drives the suction cup assembly to move up and down through the linear module.

5. The intelligent laser cutting and sorting integrated device according to claim 4, characterized in that: The suction cup assembly includes a lifting frame, a lifting cylinder, a visual recognition system, a moving head motor, an electromagnetic suction cup, an electromagnetic head, a large gear, a small gear and a position sensor, wherein the lifting frame is fixedly connected to the linear module, the upper end of the lifting cylinder is fixed to the back support plate, the execution end of the lifting cylinder is connected to the lifting frame, driving the lifting frame to move up and down, the large gear and the small gear are both arranged on the lower surface of the lifting frame, and the large gear is rotatably connected to the lifting frame, the small gear is arranged on one side of the large gear and meshes with the large gear, the moving head motor is fixed above the lifting frame, and the small gear is connected to the moving head motor On the output shaft of the machine, a moving head motor cover is provided on the outer side of the moving head motor, the electromagnetic suction cup is fixedly connected to the lower surface of the large gear, and there are multiple electromagnetic heads, which are evenly distributed on the electromagnetic suction cup; at least one position sensor is also provided on the electromagnetic suction cup between the electromagnetic heads, and the position sensor is used to detect the height to which the electromagnetic suction cup descends; the moving head motor rotates, and the large gear is driven to rotate through the small gear, thereby driving the electromagnetic suction cup to rotate; the visual recognition system is fixedly connected to the front of the back support plate through a U-shaped support arm, and the camera of the visual recognition system is facing the front workbench to identify the exact position of the product on the workbench.

6. The intelligent laser cutting and sorting integrated device according to claim 4, characterized in that: It also includes a drag chain and a drag chain bracket, wherein the drag chain is arranged above the drag chain bracket, and the drag chain bracket is fixedly connected to the sorting moving beam.

7. The intelligent laser cutting and sorting integrated device according to claim 1, characterized in that: Each group of the ground rail mechanisms includes a ground rail beam, a third rack, a fifth guide rail and two groups of sliding support assemblies, the ground rail beam is arranged on the ground, the third rack and the fifth guide rail are arranged in parallel on the upper surface of the ground rail beam, and the sliding support assembly is connected to the third rack and the fifth guide rail; the sliding support assembly includes a sliding bracket, a dustproof plate, a third gear and a fourth motor, wherein a slider is provided on the fifth guide rail, the bottom of the sliding bracket is fixedly connected to the slider of the fifth guide rail, dustproof plates are provided on both sides of the sliding bracket, a fourth motor is provided inside the dustproof plate, the fourth motor is fixed on the upper surface of the sliding bracket, the third gear is provided below the sliding bracket and connected to the output shaft of the fourth motor, and the third gear is meshed with the third rack.

8. The intelligent laser cutting and sorting integrated device according to claim 7, characterized in that: The ground rail mechanism also includes footings and pads. The footings are multiple groups and are spaced apart along the length direction of the ground rail beam. Pads are provided under the footings and supported on the ground by the pads. The left and right sides of the pads are fixedly connected to the ground rail beam by connecting plates.

9. The intelligent laser cutting and sorting integrated device according to claim 8, characterized in that: The sliding support assembly also includes a grating assembly, which is divided into two groups and arranged on the front and rear sides of the sliding direction of the sliding support assembly. Each group of grating assemblies includes a grating and a grating frame. The grating frame is an L-shaped frame. The horizontal end of the grating frame is connected to the sliding support, and the grating is installed on the vertical end of the grating frame.

10. The intelligent laser cutting and sorting integrated device according to claim 1, characterized in that: The workbench comprises a frame and a material table plate arranged in the frame.

Citation Information

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