Sanitary ceramic high-pressure grouting mud blank forming device

Abstract

The utility model discloses a sanitary ceramic high-pressure grouting mud blank forming device, and relates to the technical field of sanitary ceramic mud blank forming, the sanitary ceramic high-pressure grouting mud blank forming device comprises an upper module, a lower module is arranged at the bottom end of the upper module, two grooves are formed in the top end of the lower module, downward power is applied to a pressing plate through external force, and the pressing plate moves downwards at the top end of a supporting block; a vertical column fixed to one side of the top end of a pressing plate exerts upward reverse power on a circular groove formed in the bottom end of a square plate, so that a worker extrudes the square plate out of the inner wall of the groove, and therefore separation of the side face of the joint of the upper module and the lower module is accelerated, and a hydraulic cylinder is electrically connected with an external power source to drive a pushing column to be sleeved with the interior of the lower module; and therefore, the edge of the joint of the upper module and the lower module is loosened and separated by the device, and the situation that a mud blank in the device is damaged due to the fact that workers directly apply external force to the upper module to pull the upper module is avoided.

Description

Technical Field

[0001] The utility model relates to the technical field of sanitary ceramic mud blank molding, in particular to a sanitary ceramic high-pressure grouting mud blank molding device. Background Art

[0002] The utility model discloses a high pressure grouting mud blank forming device for sanitary ceramics, which is a device used for performing grouting and then forming the sanitary ceramic mud blank by using a high pressure injection machine.

[0003] At present, there are many sanitary ceramic high-pressure grouting mud blank forming devices on the market, and most of the sanitary ceramic products are semi-porcelain and porcelain, including washbasins, toilets, urinals, bidets, water tanks, sinks, bathtubs, return pipes, soap boxes, toilet paper boxes, towel racks, dressing table boards, clothes hooks, train-specific sanitary devices, test troughs and other categories. However, when a general sanitary ceramic high-pressure grouting mud blank forming device is used for high-pressure grouting mud blank forming of a soap box, the staff will directly inject the ceramic powder and adhesive mixed by a high-pressure injection machine into the cavity for forming, and then wait for the internal cooling and forming, and then directly pull the upper module and the lower module apart. The cooled mud blank is sticky to the inside of the cavity, and direct pulling can easily cause wear on the surface of the mud blank, and the separation efficiency between the upper and lower modules is low, which affects the normal mud blank forming of the soap box by the device and reduces the use effect of the device.

[0004] Based on the above, the inventors found that when the soap box is subjected to high-pressure grouting mud blank molding, the staff uses a high-pressure injection machine to mix the ceramic powder and the adhesive and directly injects them into the mold cavity for molding. Then, after the staff waits for the internal cooling and molding, the upper module and the lower module are directly pulled apart. The cooled mud blank is sticky to the inside of the mold cavity. Direct pulling can easily cause wear to the surface of the mud blank, and the separation efficiency between the upper and lower modules is low, thus affecting the normal mud blank molding of the soap box by the device. Therefore, in view of this, the existing structure is studied and improved, and a sanitary ceramic high-pressure grouting mud blank molding device is provided, in order to achieve a more practical purpose. Utility Model Content

[0005] In order to solve the above technical problems, the utility model provides the following technical solutions:

[0006] The utility model discloses a high-pressure grouting mud blank forming device for sanitary ceramics, comprising an upper module, a lower module is arranged at the bottom of the upper module, two grooves are arranged at the top of the lower module, and further comprising:

[0007] Two connecting columns, one side of the two connecting columns is fixed to the outer surface of the lower module, the inner walls of the two grooves are provided with a prying mechanism, the two prying mechanisms are arranged on the outer surface of the lower module, the two prying mechanisms are arranged below the upper module, the outer surface of the lower module is provided with a separation mechanism, and the separation mechanism is arranged below the upper module.

[0008] As a preferred technical solution of the utility model, two connecting blocks are provided on the outer surface of the upper module, the bottom ends of the two connecting blocks are fixed to the top of the connecting column, the top ends of the two connecting blocks are provided with connecting grooves, and the top ends of the two connecting blocks are glued to cover plates.

[0009] As a preferred technical solution of the utility model, the prying mechanism includes:

[0010] A square plate, the top of which is fixed to the bottom of the upper module, the outer surface of the square plate slides with the inner wall of the groove, a pressure plate is provided at the bottom of the square plate, a support block is provided at the bottom of the pressure plate, and one side of the support block is fixed to the outer surface of the lower module.

[0011] As a preferred technical solution of the utility model, a column is fixed on the top of the pressure plate, and a circular groove matching the outer wall of the column is opened at the bottom of the square plate.

[0012] As a preferred technical solution of the utility model, the separation mechanism includes:

[0013] A hydraulic cylinder is arranged below the lower module, a horizontal plate is fixed on the top of the hydraulic cylinder, four push columns are fixed on the top of the horizontal plate, the four push columns are all arranged below the upper module, and the outer walls of the four push columns are all sleeved with the inner wall of the lower module.

[0014] As a preferred technical solution of the utility model, blocks are fixed to the top ends of the four push columns, and square grooves corresponding to the four blocks are opened at the bottom end of the upper module.

[0015] As a preferred technical solution of the utility model, the vertical cross-sectional area dimensions of the inner walls of the four square grooves are matched with the vertical cross-sectional area dimensions of the outer walls of the blocks, and the inner wall depth dimensions of the four square grooves are matched with the outer wall height dimensions of the blocks.

[0016] The beneficial effects of the utility model are:

[0017] 1. In this scheme, the downward force of the pressure plate is applied by external force, so that the pressure plate moves downward at the top of the support block, and then the column fixed on one side of the top of the pressure plate applies an upward reaction force to the circular groove opened at the bottom end of the square plate, so that the staff can squeeze the square plate out from the inner wall of the groove, thereby accelerating the side separation of the joint between the upper module and the lower module, making it easier for the staff to take out the mud blank formed by grouting inside the device.

[0018] 2. This solution uses a hydraulic cylinder electrically connected to an external power source to drive the push column and the internal sleeve of the lower module, so that the four blocks apply power to the inner walls of the corresponding square grooves respectively, thereby raising the device to loosen and separate the edges of the joints between the upper module and the lower module, avoiding the staff from directly applying external force to the upper module to pull and cause damage to the mud inside the device, and effectively improving the use effect of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0020] Figure 1 It is a structural schematic diagram of a high-pressure grouting mud blank forming device for sanitary ceramics of the utility model;

[0021] Figure 2 It is a schematic diagram of the exploded structure of the upper module and the lower module separated from each other in a high-pressure grouting mud blank forming device of sanitary ceramics of the utility model;

[0022] Figure 3 It is an exploded structural diagram of a prying mechanism of a high-pressure grouting mud blank forming device for sanitary ceramics of the utility model;

[0023] Figure 4 The utility model discloses an exploded structural diagram of a separation mechanism of a high-pressure grouting mud blank forming device for sanitary ceramics.

[0024] In the figure: 1. upper module; 2. lower module; 3. groove; 4. connecting column; 5. prying mechanism; 51. square plate; 52. pressure plate; 53. support block; 54. column; 55. circular groove; 6. separation mechanism; 61. hydraulic cylinder; 62. cross plate; 63. push column; 64. square block; 65. square groove; 7. connecting block; 8. connecting groove; 9. cover plate. DETAILED DESCRIPTION

[0025] The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.

[0026] Example: Figure 1-4As shown, the utility model is a sanitary ceramic high-pressure grouting mud blank forming device, comprising an upper module 1, a lower module 2 is provided at the bottom of the upper module 1, and two grooves 3 are provided at the top of the lower module 2, and also includes:

[0027] Two connecting columns 4, one side of the two connecting columns 4 are fixed to the outer surface of the lower module 2, the inner walls of the two grooves 3 are provided with prying mechanisms 5, the two prying mechanisms 5 are arranged on the outer surface of the lower module 2, the two prying mechanisms 5 are arranged below the upper module 1, the outer surface of the lower module 2 is provided with a separation mechanism 6, the separation mechanism 6 is arranged below the upper module 1, the outer surface of the upper module 1 is provided with two connecting blocks 7, the bottom ends of the two connecting blocks 7 are fixed to the top of the connecting columns 4, the tops of the two connecting blocks 7 are provided with connecting grooves 8, and the tops of the two connecting blocks 7 are glued with cover plates 9, which is convenient for limiting the position of the upper module 1 and the lower module 2, so as to facilitate the staff to better separate the device from top to bottom and improve the work efficiency of the staff.

[0028] As attached Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, the prying mechanism 5 includes:

[0029] A square plate 51, the top of which is fixed to the bottom of the upper module 1, the outer surface of the square plate 51 slides with the inner wall of the groove 3, a pressing plate 52 is provided at the bottom of the square plate 51, a supporting block 53 is provided at the bottom of the pressing plate 52, one side of the supporting block 53 is fixed to the outer surface of the lower module 2, a column 54 is fixed to the top of the pressing plate 52, and a circular groove 55 matching the outer wall of the column 54 is provided at the bottom of the square plate 51, so as to facilitate the separation of the side of the connection between the upper module 1 and the lower module 2 and improve the use effect of the device.

[0030] As attached Figure 1 , Figure 2 and Figure 4 As shown, the separation mechanism 6 includes:

[0031] Hydraulic cylinder 61, hydraulic cylinder 61 is arranged below the lower module 2, a cross plate 62 is fixed to the top of the hydraulic cylinder 61, four push columns 63 are fixed to the top of the cross plate 62, the four push columns 63 are all arranged below the upper module 1, the outer walls of the four push columns 63 are all sleeved with the inner wall of the lower module 2, and blocks 64 are fixed to the tops of the four push columns 63. The bottom end of the upper module 1 is provided with square grooves 65 corresponding to the four blocks 64 one by one, and the vertical cross-sectional area dimensions of the inner walls of the four square grooves 65 are matched with the vertical cross-sectional area dimensions of the outer walls of the blocks 64, and the inner wall depth dimensions of the four square grooves 65 are matched with the outer wall height dimensions of the blocks 64, so as to further improve the separation of the edges of the upper module 1 and the lower module 2 by the device, thereby accelerating the staff to take out the mud blanks formed by high-pressure grouting inside.

[0032] Working principle: When in use, the upper module 1 and the lower module 2 are snap-fitted and installed, so that the outer wall of the push column 63 is sleeved with the inner wall of the lower module 2, so that the inner wall of the square groove 65 opened at the bottom end of the upper module 1 is matched with the outer wall of the block 64, the bottom end of the cross plate 62 is fixed to the top of the hydraulic cylinder 61, and the inner walls of the two connecting blocks 7 are respectively slid with the outer surfaces of the upper module 1 and the lower module 2 until the bottom end of the connecting block 7 is fixed to the top of the connecting column 4, and after the soap box ceramic powder and the adhesive are mixed and stirred evenly, a high-pressure injection machine is used to sleeve with the inner wall of the upper module 1, so as to inject the mixed raw materials into the cavity formed between the upper module 1 and the lower module 2, and the indoor temperature is controlled to ensure To ensure the normal clay forming of the soap box, after waiting for the raw materials to be formed in the internal cavity for a period of time, control the power switch of the external control hydraulic cylinder 61, so that the hydraulic cylinder 61 drives the cross plate 62 to move upward, so that the cross plate 62 applies external pressure to the bottom end of the push column 63, so that the outer wall of the push column 63 is sleeved with the inner part of the lower module 2, and then drives the block 64 to apply an upward external force to the upper module 1, thereby separating the upper module 1 and the lower module 2 at the edge, and at the same time, use external force to press one side of the pressing plate 52, so that the column 54 fixed at the top of the pressing plate 52 applies an upward pushing force to the bottom end of the square plate 51, thereby accelerating the separation rate between the upper module 1 and the lower module 2, and improving the use effect of the device.

[0033] Finally, it should be noted that in the description of the present invention, it should be noted that the terms "vertical", "up", "down", "horizontal", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they cannot be understood as limitations on the present invention.

[0034] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0035] The above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A high-pressure grouting mud blank forming device for sanitary ceramics, comprising an upper module (1), a lower module (2) being provided at the bottom end of the upper module (1), and two grooves (3) being provided at the top end of the lower module (2), characterized in that: Also includes: Two connecting columns (4), one side of each connecting column (4) is fixed to the outer surface of the lower module (2), the inner walls of the two grooves (3) are provided with a prying mechanism (5), the two prying mechanisms (5) are arranged on the outer surface of the lower module (2), the two prying mechanisms (5) are arranged below the upper module (1), the outer surface of the lower module (2) is provided with a separation mechanism (6), and the separation mechanism (6) is arranged below the upper module (1).

2. A sanitary ceramic high pressure grouting mud blank forming device according to claim 1, characterized in that: The outer surface of the upper module (1) is provided with two connection blocks (7), the bottom ends of the two connection blocks (7) are fixed to the top ends of the connection columns (4), the top ends of the two connection blocks (7) are provided with connection grooves (8), and the top ends of the two connection blocks (7) are glued to cover plates (9).

3. A sanitary ceramic high pressure grouting mud blank forming device according to claim 1, characterized in that: The prying mechanism (5) comprises: A square plate (51), the top end of the square plate (51) is fixed to the bottom end of the upper module (1), the outer surface of the square plate (51) slides with the inner wall of the groove (3), the bottom end of the square plate (51) is provided with a pressing plate (52), the bottom end of the pressing plate (52) is provided with a supporting block (53), and one side of the supporting block (53) is fixed to the outer surface of the lower module (2).

4. A sanitary ceramic high pressure grouting mud blank forming device according to claim 3, characterized in that: A column (54) is fixed on the top end of the pressure plate (52), and a circular groove (55) matching the outer wall of the column (54) is formed on the bottom end of the square plate (51).

5. A sanitary ceramic high pressure grouting mud blank forming device according to claim 1, characterized in that: The separation mechanism (6) comprises: A hydraulic cylinder (61), the hydraulic cylinder (61) is arranged below the lower module (2), a transverse plate (62) is fixed to the top of the hydraulic cylinder (61), four push columns (63) are fixed to the top of the transverse plate (62), the four push columns (63) are all arranged below the upper module (1), and the outer walls of the four push columns (63) are all sleeved with the inner wall of the lower module (2).

6. A high-pressure grouting mud blank forming device for sanitary ceramics according to claim 5, characterized in that: A square block (64) is fixed to the top of each of the four push columns (63), and a square groove (65) corresponding to the four square blocks (64) is formed at the bottom of the upper module (1).

7. A sanitary ceramic high pressure grouting mud blank forming device according to claim 6, characterized in that: The vertical cross-sectional area dimensions of the inner walls of the four square grooves (65) are all matched with the vertical cross-sectional area dimensions of the outer walls of the block (64), and the depth dimensions of the inner walls of the four square grooves (65) are all matched with the height dimensions of the outer walls of the block (64).

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