Soy sauce filling device with speed matching function

Abstract

The utility model relates to a soy sauce filling device with a speed setting function, which belongs to the technical field of soy sauce processing, and comprises an oil storage tank and a controller, a conveying mechanism is arranged below the oil storage tank, a lifting frame is arranged on one side of the conveying mechanism, a plurality of filling guns are fixedly arranged on the lifting frame, and the filling guns are connected with the controller. A conveying pipe is connected between the filling gun and the oil storage tank, a first liquid level switch and a second liquid level switch are arranged on the filling gun, a first detection switch and a second detection switch are arranged at the front end and the rear end of one side of the conveying mechanism respectively, and the first detection switch, the second detection switch and the blocking mechanism are electrically connected with the controller respectively. According to the utility model, a plurality of filling guns are arranged, so that a plurality of empty bottles can be filled at the same time, and the soy sauce filling production efficiency is improved.

Description

Technical Field

[0001] The utility model belongs to the technical field of soy sauce processing, and in particular relates to a soy sauce filling device with a speed matching function. Background Art

[0002] Soy sauce is a traditional Chinese liquid condiment. It is made from soybeans, defatted soybeans, black beans, wheat or bran, added with water and salt. It is reddish-brown in color, has a unique aroma, tastes delicious, and can stimulate appetite.

[0003] Soy sauce is mostly stored and transported in bottled form. Chinese Patent No. CN219079067U discloses a soy sauce filling machine. However, when filling soy sauce, the device needs to fill the empty bottles with filling in sequence, and the filling efficiency is low, which in turn affects the production efficiency of the entire production line. Utility Model Content

[0004] In order to overcome the defects of the prior art, the purpose of the utility model is to provide a soy sauce filling device with a speed matching function, so as to solve the problem of low filling efficiency in the prior art.

[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0006] A soy sauce filling device with a speed matching function comprises an oil storage tank and a controller, a conveying mechanism is arranged below the oil storage tank, a lifting frame is arranged on one side of the conveying mechanism, a plurality of filling guns are fixedly arranged on the lifting frame, a conveying pipe is connected between the filling gun and the oil storage tank, a first liquid level switch and a second liquid level switch are arranged on the filling gun, a first detection switch and a second detection switch are respectively arranged at the front and rear ends of one side of the conveying mechanism, a blocking mechanism is arranged at the front end of the first detection switch, and the first detection switch, the second detection switch and the blocking mechanism are respectively electrically connected to the controller.

[0007] According to the above technical solution, it is further preferred that the conveying mechanism includes a conveyor belt and a fixed seat, the fixed seat is movably connected to the conveyor belt, baffles are arranged on both sides of the conveyor belt, the baffles are used to limit the movement of the fixed seat to both sides of the conveyor belt, and a drive shaft is wound around both sides of the conveyor belt.

[0008] Furthermore, the fixing seat includes two groups of card seats, and the sides of the card seats are respectively provided with sockets and plug rods, the sockets and plug rods are respectively arranged at both ends of the card seat, the sockets and plug rods are plug-fitted and connected, and a spring is provided between the two groups of card seats.

[0009] Furthermore, a pressure switch is provided at the bottom of the fixing seat, and the pressure switch is electrically connected to the controller.

[0010] Furthermore, the blocking mechanism includes a cylinder and a shift rod, the shift rod is connected to the output end coupling of the cylinder, and the cylinder is electrically connected to the first detection switch and the controller respectively.

[0011] Furthermore, a throttle valve is provided on the delivery pipe, and the throttle valve is electrically connected to the first liquid level switch, the second liquid level switch and the controller respectively.

[0012] Furthermore, a sliding rod is provided under the lifting frame, the lifting frame is slidably connected to the sliding rod, a lifting device is provided under the lifting frame, a movable end of the lifting device is fixedly connected to the lifting frame, and the lifting device is electrically connected to the controller.

[0013] Furthermore, the controller is a PLC program controller.

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] 1. The utility model provides a soy sauce filling device with a speed matching function. The utility model is provided with multiple filling guns, which can fill multiple empty bottles at the same time, thereby improving the soy sauce filling production efficiency.

[0016] 2. The utility model provides a soy sauce filling device with a speed matching function. A pressure switch is provided on the fixing seat of the utility model for detecting whether there is an empty bottle on the fixing seat and for selectively closing the corresponding filling gun. The utility model device adopts automatic control when filling soy sauce, which greatly improves the soy sauce production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the structure of the utility model device;

[0018] Figure 2 This is a schematic diagram of the structure of the fixing seat of the utility model;

[0019] Figure 3 It is a schematic diagram of the structure of the blocking mechanism of the utility model.

[0020] In the figure: 1. oil storage tank, 2. conveying mechanism, 3. lifting frame, 4. filling gun, 5. conveying pipe, 6. first liquid level switch, 7. second liquid level switch, 8. first detection switch, 9. second detection switch, 10. controller, 11. blocking mechanism, 12. conveyor belt, 13. fixing seat, 15. holder, 16. socket, 17. plug rod, 18. spring, 19. pressure switch, 20. cylinder, 21. gear lever, 22. throttle valve, 23. slide rod, 24. lifting device. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0022] Embodiment 1

[0023] like Figure 1 As shown, the utility model provides a soy sauce filling device with a speed matching function, including an oil storage tank 1 and a controller 10. A conveying mechanism 2 is arranged below the oil storage tank 1. The conveying mechanism 2 is used to convey empty bottles to be filled with soy sauce. A lifting frame 3 is arranged on one side of the conveying mechanism 2. A plurality of filling guns 4 are fixedly arranged on the lifting frame 3. The filling guns 4 move up and down under the action of the lifting frame 3. The filling guns 4 are used to insert the bottom of the empty bottles to be filled. The controller 10 is fixedly arranged on the lifting frame 3. A conveying pipe 5 is connected between the filling gun 4 and the oil storage tank 1. The conveying pipe 5 can adopt a telescopic pipe. A first liquid level switch 6 and a second liquid level switch 7 are arranged on the filling gun 4. A first detection switch 8 and a second detection switch 9 are respectively arranged at the front and rear ends of one side of the conveying mechanism 2. A blocking mechanism 11 is arranged at the front end of the first detection switch 8. The blocking mechanism 11 is used to block the empty bottles to be filled. After the belt filling is completed, the first detection switch 8, the second detection switch 9, and the blocking mechanism 11 of the conveying mechanism are respectively electrically connected to the controller 10. In the embodiment of the utility model, the first liquid level switch 6 and the second liquid level switch 7 are respectively used to measure the liquid level height in the soy sauce bottle, and are connected to the controller 10 by communication to provide a signal of the liquid level height in the soy sauce bottle. When the soy sauce bottle is filled to the first liquid level switch 6, the controller 10 controls the flow of the delivery pipe 5 to slow down to prevent overflow when the maximum liquid level is exceeded during filling. The second liquid level switch 7 is used to control the maximum filling height of the soy sauce bottle. When the liquid level reaches the height of the second liquid level switch, the delivery pipe 5 is controlled to stop filling. In the embodiment of the utility model, there are several filling guns 4, and at least 4 or more can be set. Multiple empty bottles can be filled at the same time, which improves the soy sauce filling production efficiency. In the embodiment of the utility model, the distance between the first liquid level switch 6 and the second liquid level switch 7 can be set to an adjustment mode, which can adapt to the filling needs of different types of bottled soy sauce.

[0024] The conveying mechanism 2 includes a conveyor belt 12 and a fixed seat 13, wherein the fixed seat 13 is movably connected to the conveyor belt 12, baffles are provided on both sides of the conveyor belt 12, and the baffles are used to limit the fixed seat 13 from moving to both sides of the conveyor belt 12, and a driving shaft is wound around both sides of the conveyor belt 12. The conveying mechanism 2 is used to transport empty soy sauce bottles to be filled and filled soy sauce bottles. The fixed seat 13 is used to place empty soy sauce bottles to prevent the empty soy sauce bottles from falling over during transportation. In the embodiment of the utility model, the fixed seat 13 is movably connected to the conveyor belt 12, and the fixed seat 13 drives the empty soy sauce bottles or filled soy sauce bottles to move forward under the action of the conveyor belt 12.

[0025] like Figure 2 As shown, the fixed seat 13 includes two groups of card seats 15, and the sides of the card seats 15 are respectively provided with a socket 16 and a plug rod 17, and the socket 16 and the plug rod 17 are respectively arranged at the two ends of the card seats 15, and the socket 16 and the plug rod 17 are plugged and connected, and a spring 18 is arranged between the two groups of card seats 15. A groove is arranged in the middle of the fixed seat 13, and the shape of the groove is similar to the bottom of the soy sauce bottle, which can facilitate the fixed seat 13 to clamp the soy sauce bottle. The plug rod 17 is arranged at one end of the card seat 15, and the socket 16 is arranged on the other side. On the card seat on the opposite side, the socket 16 is arranged at one end, and the plug rod 17 is arranged at the other end. Through the cooperation of the plug rod 17 and the socket 16, the two pairs of card seats 15 can move away from or close to each other along the plug rod. The spring 18 arranged between the two groups of card seats 15 is a tension spring, which keeps the two pairs of card seats 15 in the original state. The distance between the two groups of card seats 15 is adjusted to fit soy sauce bottles of different sizes.

[0026] A pressure switch 19 is provided at the bottom of the fixing seat 13, and the pressure switch 19 is electrically connected to the controller 10. In the embodiment of the utility model, a pressure switch 19 is provided at the bottom of the fixing seat 13, and the pressure switch 19 can be a touch switch or other types of switches, which are used to detect whether an empty soy sauce bottle is clamped in the fixing seat 13. The pressure switch 19 is connected to the controller 10 to provide a detection signal. When the pressure switch 19 does not detect an empty soy sauce bottle, the soy sauce output of the filling gun 4 at this position is cut off through the controller 10.

[0027] like Figure 3As shown, the blocking mechanism 11 includes a cylinder 20 and a shift rod 21, the shift rod 21 is connected to the output end coupling of the cylinder 20, and the cylinder 20 is electrically connected to the first detection switch 8 and the controller 10 respectively. In the embodiment of the utility model, the blocking mechanism 11 is used to block the fixed seat 13 from moving forward. When in use, when the first detection switch 8 at the front end detects that the empty soy sauce bottle moves forward to the first detection switch 8, the cylinder 20 controls the shift rod 21 to extend and block the fixed seat 13. At this time, the conveyor belt 12 continues to operate, so that several fixed seats 13 can be blocked in turn, and a certain number of fixed seats 13 are blocked, which corresponds to the number of filling guns 4. The second detection switch 9 is used to detect the number of fixed seats 13 corresponding to the last filling gun 4. If an empty soy sauce bottle is placed on the fixed seat 13, the soy sauce bottle is filled. If no empty soy sauce bottle is placed, the soy sauce bottle is not filled.

[0028] The delivery pipe 5 is provided with a throttle valve 22, which is electrically connected to the first liquid level switch 6, the second liquid level switch 7 and the controller 10. In the embodiment of the utility model, the throttle valve 22 can be an electric butterfly valve, which is used to control the flow of the delivery pipe 5 through an electric actuator. When the empty soy sauce bottle starts to be filled, a large flow rate is filled. When the filling is about to reach the highest scale, the flow control is reduced to prevent the filled soy sauce from overflowing beyond the highest scale.

[0029] A slide bar 23 is provided below the lifting frame 3, and the lifting frame 3 is slidably connected to the slide bar 23. A lifting device 24 is provided below the lifting frame 3, and a movable end of the lifting device 24 is fixedly connected to the lifting frame 3, and the lifting device 24 is electrically connected to the controller 10. In the embodiment of the utility model, the lifting frame 3 is used to drive the filling gun 4 to move up and down. When filling soy sauce, the filling gun 4 extends to the bottom of the soy sauce bottle, and the liquid level switch on the filling gun 4 is used to detect the filling height of the soy sauce.

[0030] The controller 10 is a PLC program controller. In the embodiment of the utility model, the controller 10 adopts a programmable PLC program controller, which is used to process the control signals of each detection switch and the liquid level switch.

[0031] Of course, the above embodiments are not intended to limit the present invention, and the present invention is not limited to the above examples. Any changes, modifications, additions or substitutions made by technicians in this technical field within the essential scope of the present invention should also fall within the protection scope of the present invention.

Claims

1. A soy sauce filling device with a speed matching function, characterized in that: The invention comprises an oil storage tank (1) and a controller (10). A conveying mechanism (2) is arranged below the oil storage tank (1). A lifting frame (3) is arranged on one side of the conveying mechanism (2). A plurality of filling guns (4) are fixedly arranged on the lifting frame (3). A conveying pipe (5) is connected between the filling gun (4) and the oil storage tank (1). A first liquid level switch (6) and a second liquid level switch (7) are arranged on the filling gun (4). A first detection switch (8) and a second detection switch (9) are respectively arranged at the front and rear ends of one side of the conveying mechanism (2). The first detection switch (8), the second detection switch (9) and the blocking mechanism (11) are respectively electrically connected to the controller (10).

2. The soy sauce filling device with a speed matching function according to claim 1, characterized in that: The conveying mechanism (2) comprises a conveyor belt (12) and a fixed seat (13), wherein the fixed seat (13) is movably connected to the conveyor belt (12), baffles are arranged on both sides of the conveyor belt (12), and the baffles are used to limit the movement of the fixed seat (13) to the two sides of the conveyor belt (12), and a driving shaft is wound around the two sides of the conveyor belt (12).

3. The soy sauce filling device with a speed matching function according to claim 2 is characterized in that: The fixing seat (13) comprises two groups of card seats (15), and the sides of the card seats (15) are respectively provided with a plug hole (16) and an insertion rod (17), and the plug hole (16) and the insertion rod (17) are respectively arranged at two ends of the card seat (15), and the plug hole (16) and the insertion rod (17) are plug-fitted and connected, and a spring (18) is arranged between the two groups of card seats (15).

4. The soy sauce filling device with speed matching function according to claim 3 is characterized in that: A pressure switch (19) is provided at the bottom of the fixing seat (13), and the pressure switch (19) is electrically connected to the controller (10).

5. The soy sauce filling device with a speed matching function according to claim 1, characterized in that: The blocking mechanism (11) comprises a cylinder (20) and a shift rod (21), wherein the shift rod (21) is connected to an output end coupling of the cylinder (20), and the cylinder (20) is electrically connected to a first detection switch (8) and a controller (10) respectively.

6. The soy sauce filling device with a speed matching function according to claim 1, characterized in that: The delivery pipe (5) is provided with a throttle valve (22), and the throttle valve (22) is electrically connected to the first liquid level switch (6), the second liquid level switch (7) and the controller (10) respectively.

7. The soy sauce filling device with a speed matching function according to claim 1, characterized in that: A sliding rod (23) is arranged below the lifting frame (3), and the lifting frame (3) is slidably connected to the sliding rod (23). A lifting device (24) is arranged below the lifting frame (3), and a movable end of the lifting device (24) is fixedly connected to the lifting frame (3). The lifting device (24) is electrically connected to the controller (10).

8. The soy sauce filling device with a speed matching function according to claim 1, characterized in that: The controller (10) is a PLC program controller.

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