Efficient washing device of synthetic leather wet-process production line

By designing an efficient water washing device that integrates cleaning, flushing, filtering and heating functions, the problem of waiting for natural drying in the synthetic and humidity production line is solved, the efficient cleaning and drying of the synthetic leather are realized, and production efficiency is improved.

CN222412207UActive Publication Date: 2025-01-28ZHEJIANG JINRUI SYNTHETIC LEATHER CO LTD
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Patent Information

Application Number
CN202421140007.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-23
Publication Date
2025-01-28
Estimated Expiration
2034-05-23

AI Technical Summary

Technical Problem

The high-efficiency water washing device of the existing synthetic leather wet production line needs to wait for the synthetic leather to dry naturally after washing and cleaning, resulting in low production efficiency.

Method used

Design an high -efficiency washing device that includes clean components, rinse components, filter components, and heating components. The synthetic leather is transported by conveyor belt, and the cleaning and drying of the synthetic leather are used to transport the fans, aspirated pipes, filtering and heating boxes to achieve the synthetic leather. Essence

Benefits of technology

This device can be dried immediately after cleaning and synthetic leather, which significantly improves the production efficiency of the synthetic leather.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of washing devices, and discloses an efficient washing device of a synthetic leather wet process production line, which comprises a base, a mounting frame is fixedly connected to the upper middle part of the base, a conveying belt is arranged in the mounting frame, a fan is fixedly connected to the front side of the upper part of the base, and the input end of the fan is fixedly connected with an air suction pipe. A fixing frame is fixedly connected to the rear side of the upper portion of the base, a cleaning assembly is arranged on the right front side of the upper portion of the fixing frame, a flushing assembly is arranged on the left side of the upper portion of the fixing frame, and a filtering assembly is fixedly connected to the right front side of the upper portion of the base. According to the efficient washing device, through cooperation of the motor, the rotating rod, the cleaning brush, the water storage tank, the water inlet pipe, the valve, the water pump, the water pumping pipe, the water conveying pipe, the spray head and other structures, the efficient washing device can efficiently clean synthetic leather, and the production quality of the synthetic leather is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of water washing devices, in particular to a high-efficiency water washing device for a synthetic leather wet production line. Background Art

[0002] The synthetic leather wet production line is a production line process for manufacturing synthetic leather. On the wet production line, synthetic resin is mixed with other additives and coated on the base fabric, and then goes through a series of physical and chemical treatment processes to finally form a synthetic leather material similar to natural leather.

[0003] The high-efficiency water washing device of the synthetic leather wet production line is a device used to clean residual chemicals and impurities generated in the synthetic leather production process. The existing high-efficiency water washing device includes a high-pressure water spray system, which can effectively clean the surface of synthetic leather to ensure that the pollutants on the surface of synthetic leather and the fiber structure are thoroughly cleaned.

[0004] In the prior art, the efficient water washing device of the synthetic leather wet production line needs to wait for the synthetic leather to dry naturally after washing, resulting in low production efficiency of the synthetic leather. Utility Model Content

[0005] In order to make up for the above shortcomings, the utility model provides a high-efficiency water washing device for a synthetic leather wet production line, aiming to improve the problem in the prior art that the synthetic leather needs to be left to dry naturally, resulting in low production efficiency of the synthetic leather.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a high-efficiency water washing device for a synthetic leather wet production line, comprising a base, a mounting frame fixedly connected to the middle part of the base, a conveyor belt arranged inside the mounting frame, a fan fixedly connected to the front side of the upper part of the base, an air intake pipe fixedly connected to the input end of the fan, an air delivery pipe fixedly connected to the output end of the fan, a fixing frame fixedly connected to the rear side of the upper part of the base, a cleaning assembly arranged on the front right side of the upper part of the fixing frame, a flushing assembly arranged on the left side of the upper part of the fixing frame, a filtering assembly fixedly connected to the front right side of the upper part of the base, and a heating assembly arranged on the front left side of the upper part of the base.

[0007] As a further description of the above technical solution:

[0008] The cleaning assembly includes a motor, a rotating rod and a cleaning brush. The motor is fixedly connected to the right front side of the upper part of the fixing frame, the rotating rod is fixedly connected to the output end of the motor, and the cleaning brush is fixedly connected to the end of the rotating rod away from the motor.

[0009] As a further description of the above technical solution:

[0010] The flushing assembly includes a water tank, a water inlet pipe, a valve, a water pump, a suction pipe, a water delivery pipe and a nozzle. The water tank is fixedly connected to the left upper part of the fixed frame, the water inlet pipe is fixedly connected to the left rear side of the upper part of the water tank, the valve is fixedly connected to the outside of the water inlet pipe, the water pump is fixedly connected to the left front side of the upper part of the water tank, the suction pipe is fixedly connected to the input end of the water pump, the water delivery pipe is fixedly connected to the output end of the water pump, and the nozzle is fixedly connected to the end of the water delivery pipe away from the water pump.

[0011] As a further description of the above technical solution:

[0012] The filter assembly includes a filter box, a hinge, a box door, a handle, a mounting rail, a filter screen and an air inlet pipe. The filter box is fixedly connected to the right front side of the base, the hinge is fixedly connected to the right front side of the filter box, the box door is rotatably connected to the right side of the filter box, the handle is fixedly connected to the right side of the box door, the mounting rail is fixedly connected to the upper and lower sides of the inside of the filter box, the filter screen is slidably connected to the inner side of the mounting rail, and the air inlet pipe is fixedly connected to the upper rear side of the filter box.

[0013] As a further description of the above technical solution:

[0014] The heating assembly includes a support frame, a heating box, a heating rod and air outlets. The support frame is fixedly connected to the left front side of the upper part of the base, the heating box is fixedly connected to the upper part of the support frame, the heating rod is evenly fixedly connected to the bottom of the heating box, and the air outlets are evenly opened on the rear side of the heating box.

[0015] As a further description of the above technical solution:

[0016] One end of the water pumping pipe away from the water pump is fixedly connected to the water tank.

[0017] As a further description of the above technical solution:

[0018] One end of the air intake pipe away from the fan is fixedly connected to the filter box.

[0019] As a further description of the above technical solution:

[0020] One end of the air delivery pipe away from the fan is fixedly connected to the heating box.

[0021] The utility model has the following beneficial effects:

[0022] In the utility model, through the coordination among the filter box, hinges, box door, handles, mounting rails, filter screen and air intake pipe, an efficient water washing device of the synthetic leather wet production line is realized, which can dry the synthetic leather after cleaning the synthetic leather, thereby improving the production efficiency of the synthetic leather. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 This is a three-dimensional diagram of a high-efficiency water washing device for a synthetic leather wet production line proposed by the utility model;

[0024] Figure 2 This is a cross-sectional view of a filter box of a high-efficiency water washing device for a synthetic leather wet production line proposed by the utility model;

[0025] Figure 3 The utility model discloses a cross-sectional view of a heating box of a high-efficiency water washing device of a synthetic leather wet production line.

[0026] Legend:

[0027] 1. Base; 2. Mounting frame; 3. Conveyor belt; 4. Fixed frame; 5. Motor; 6. Rotating rod; 7. Cleaning brush; 8. Filter box; 9. Hinge; 10. Box door; 11. Handle; 12. Fan; 13. Suction pipe; 14. Mounting rail; 15. Filter; 16. Inlet pipe; 17. Air supply pipe; 18. Support frame; 19. Heating box; 20. Heating rod; 21. Air outlet; 22. Water storage tank; 23. Water inlet pipe; 24. Valve; 25. Water pump; 26. Suction pipe; 27. Water supply pipe; 28. Nozzle. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0029] Reference Figure 1-3The utility model provides an embodiment: a high-efficiency water washing device for a synthetic leather wet production line, comprising a base 1, a mounting frame 2 is fixedly connected to the middle of the base 1, a conveyor belt 3 is arranged inside the mounting frame 2, and the synthetic leather is transported by the conveyor belt 3, a fan 12 is fixedly connected to the front side of the upper part of the base 1, an air suction pipe 13 is fixedly connected to the input end of the fan 12, and an air delivery pipe 17 is fixedly connected to the output end of the fan 12, a fixing frame 4 is fixedly connected to the rear side of the upper part of the base 1, a cleaning component is arranged on the upper right front side of the fixing frame 4, a flushing component is arranged on the upper left side of the fixing frame 4, a filtering component is fixedly connected to the upper right front side of the base 1, a heating component is arranged on the upper left front side of the base 1, and the cleaning component comprises a motor 5, a rotating rod 6 and a cleaning brush 7, and the motor 5 is fixedly connected to the fixing frame 4. On the right front side of the upper part of the frame 4, the rotating rod 6 is fixedly connected to the output end of the motor 5, and the cleaning brush 7 is fixedly connected to the end of the rotating rod 6 away from the motor 5. The flushing assembly includes a water tank 22, a water inlet pipe 23, a valve 24, a water pump 25, a water suction pipe 26, a water delivery pipe 27 and a nozzle 28. The water tank 22 is fixedly connected to the left side of the upper part of the fixed frame 4, the water inlet pipe 23 is fixedly connected to the left rear side of the upper part of the water tank 22, the valve 24 is fixedly connected to the outside of the water inlet pipe 23, the water pump 25 is fixedly connected to the left front side of the upper part of the water tank 22, the water suction pipe 26 is fixedly connected to the input end of the water pump 25, the water delivery pipe 27 is fixedly connected to the output end of the water pump 25, the nozzle 28 is fixedly connected to the end of the water delivery pipe 27 away from the water pump 25, and the end of the water suction pipe 26 away from the water pump 25 is fixedly connected to the water tank 22.

[0030] When it is necessary to rinse the synthetic leather through the high-efficiency water washing device, the synthetic leather is placed on the upper part of the conveyor belt 3, and the synthetic leather is transported by the conveyor belt 3. The motor 5 is started to drive the rotating rod 6 at the output end to rotate, and the rotating rod 6 drives the cleaning brush 7 to rotate, and the synthetic leather is cleaned by the cleaning brush 7. Then, the water pump 25 is started to drive the water pumping pipe 26 to pump the water in the water tank 22 into the water pump 25, and then the water is input into the nozzle 28 through the water pipe 27 at the output end of the water pump 25. Finally, the water is sprayed out through the nozzle 28 to rinse the synthetic leather, thereby realizing that the high-efficiency water washing device can efficiently clean the synthetic leather and improve the production quality of the synthetic leather.

[0031] Reference Figure 1-3The filter assembly includes a filter box 8, a hinge 9, a box door 10, a handle 11, a mounting rail 14, a filter screen 15 and an air inlet pipe 16. The filter box 8 is fixedly connected to the right front side of the base 1, the hinge 9 is fixedly connected to the right front side of the filter box 8, the box door 10 is rotatably connected to the right side of the filter box 8 through the hinge 9, and the handle 11 is fixedly connected to the right side of the box door 10. Through the cooperation between the hinge 9, the box door 10 and the handle 11, it is convenient to clean the impurities in the filter box 8. The mounting rail 14 is fixedly connected to the upper and lower sides of the filter box 8, and the filter screen 15 is slidably connected to the filter box 8. On the inner side of the mounting rail 14, the air inlet pipe 16 is fixedly connected to the upper rear side of the filter box 8. The heating assembly includes a support frame 18, a heating box 19, a heating rod 20 and an air outlet 21. The end of the air intake pipe 13 away from the fan 12 is fixedly connected to the filter box 8. The support frame 18 is fixedly connected to the upper left front side of the base 1. The heating box 19 is fixedly connected to the upper part of the support frame 18. The heating rod 20 is evenly fixedly connected to the bottom of the heating box 19. The air outlet 21 is evenly arranged on the rear side of the heating box 19. The end of the air supply pipe 17 away from the fan 12 is fixedly connected to the heating box 19.

[0032] When it is necessary to collect impurities on the surface of synthetic leather, start the fan 12 so that the fan 12 drives the air intake pipe 13 to operate and suck the air in the filter box 8 into the fan 12. A vacuum is formed inside the filter box 8 so that the impurities on the surface of the synthetic leather enter the filter box 8 through the air intake pipe 16, and the impurities on the surface of the synthetic leather are filtered through the filter net 15. The air is then input into the heating box 19 through the air supply pipe 17, and the hot air in the heating box 19 is discharged through the air outlet 21, so that the hot air is input to the synthetic leather to dry the synthetic leather. In this way, the efficient water washing device of the synthetic leather wet production line can dry the synthetic leather after cleaning it, thereby improving the production efficiency of the synthetic leather.

[0033] Working principle: When it is necessary to wash the synthetic leather through the high-efficiency water washing device, the synthetic leather is placed on the upper part of the conveyor belt 3, and the synthetic leather is transported through the conveyor belt 3. The motor 5 is started to drive the rotating rod 6 at the output end to rotate, and the rotating rod 6 drives the cleaning brush 7 to rotate, and the synthetic leather is cleaned by the cleaning brush 7. Then, the water pump 25 is started to drive the water pumping pipe 26 to pump the water in the water tank 22 into the water pump 25, and then the water is input into the nozzle 28 through the water pipe 27 at the output end of the water pump 25. Finally, the water is sprayed out through the nozzle 28 to wash the synthetic leather, thereby realizing that the high-efficiency water washing device can efficiently clean the synthetic leather, thereby improving the production of synthetic leather. Quality, when it is necessary to collect impurities on the surface of synthetic leather, start the fan 12 so that the fan 12 drives the air intake pipe 13 to operate and suck the air in the filter box 8 into the fan 12, and a vacuum is formed inside the filter box 8 so that the impurities on the surface of the synthetic leather enter the filter box 8 through the air intake pipe 16, and the impurities on the surface of the synthetic leather are filtered through the filter net 15, and then the air is input into the heating box 19 through the air supply pipe 17, so that the hot air in the heating box 19 is discharged through the air outlet 21, and the hot air is input to the synthetic leather to dry the synthetic leather, thereby realizing the high-efficiency water washing device of the synthetic leather wet production line, which can dry the synthetic leather after cleaning the synthetic leather, thereby improving the production efficiency of the synthetic leather.

[0034] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. An efficient water washing device for a synthetic leather wet production line, comprising a base (1), characterized in that: A mounting frame (2) is fixedly connected to the middle of the upper portion of the base (1), a conveyor belt (3) is arranged inside the mounting frame (2), a fan (12) is fixedly connected to the front side of the upper portion of the base (1), an air intake pipe (13) is fixedly connected to the input end of the fan (12), and an air delivery pipe (17) is fixedly connected to the output end of the fan (12), a fixing frame (4) is fixedly connected to the rear side of the upper portion of the base (1), a cleaning component is arranged on the upper right front side of the fixing frame (4), a flushing component is arranged on the upper left side of the fixing frame (4), a filtering component is fixedly connected to the upper right front side of the base (1), and a heating component is arranged on the upper left front side of the base (1).

2. The high-efficiency water washing device for a synthetic leather wet production line according to claim 1, characterized in that: The cleaning assembly comprises a motor (5), a rotating rod (6) and a cleaning brush (7); the motor (5) is fixedly connected to the upper right front side of the fixing frame (4); the rotating rod (6) is fixedly connected to the output end of the motor (5); and the cleaning brush (7) is fixedly connected to an end of the rotating rod (6) away from the motor (5).

3. The high-efficiency water washing device for a synthetic leather wet production line according to claim 1, characterized in that: The flushing assembly comprises a water tank (22), a water inlet pipe (23), a valve (24), a water pump (25), a water extraction pipe (26), a water delivery pipe (27) and a nozzle (28); the water tank (22) is fixedly connected to the left upper portion of the fixing frame (4); the water inlet pipe (23) is fixedly connected to the left rear upper portion of the water tank (22); the valve (24) is fixedly connected to the outside of the water inlet pipe (23); the water pump (25) is fixedly connected to the left front upper portion of the water tank (22); the water extraction pipe (26) is fixedly connected to the input end of the water pump (25); the water delivery pipe (27) is fixedly connected to the output end of the water pump (25); and the nozzle (28) is fixedly connected to an end of the water delivery pipe (27) away from the water pump (25).

4. The high-efficiency water washing device for a synthetic leather wet production line according to claim 1, characterized in that: The filter assembly comprises a filter box (8), a hinge (9), a box door (10), a handle (11), a mounting rail (14), a filter screen (15) and an air inlet pipe (16); the filter box (8) is fixedly connected to the right front side of the base (1); the hinge (9) is fixedly connected to the right front side of the filter box (8); the box door (10) is rotatably connected to the right side of the filter box (8) through the hinge (9); the handle (11) is fixedly connected to the right side of the box door (10); the mounting rail (14) is fixedly connected to the upper and lower sides of the inside of the filter box (8); the filter screen (15) is slidably connected to the inner side of the mounting rail (14); and the air inlet pipe (16) is fixedly connected to the upper rear side of the filter box (8).

5. The high-efficiency water washing device for a synthetic leather wet production line according to claim 1, characterized in that: The heating assembly comprises a support frame (18), a heating box (19), a heating rod (20) and an air outlet (21); the support frame (18) is fixedly connected to the left front side of the upper part of the base (1); the heating box (19) is fixedly connected to the upper part of the support frame (18); the heating rod (20) is evenly fixedly connected to the bottom of the heating box (19); and the air outlet (21) is evenly arranged on the rear side of the heating box (19).

6. The high-efficiency water washing device for a synthetic leather wet production line according to claim 3, characterized in that: One end of the water pumping pipe (26) away from the water pump (25) is fixedly connected to the water storage tank (22).

7. The high-efficiency water washing device for a synthetic leather wet production line according to claim 4, characterized in that: One end of the air intake pipe (13) away from the fan (12) is fixedly connected to the filter box (8).

8. The high-efficiency water washing device for a synthetic leather wet production line according to claim 5, characterized in that: One end of the air delivery pipe (17) away from the fan (12) is fixedly connected to the heating box (19).