Jean warp dyeing and liquid supplementing device with stability

Abstract

The utility model relates to the technical field of cloth processing, and discloses a stable jean warp yarn dyeing liquid supplementing device which comprises a box body, a liquid supplementing mechanism is arranged on the right side of the top of the box body, the liquid supplementing mechanism comprises a second supporting plate, and a material supplementing barrel is fixedly connected to the center of the top of the second supporting plate. By arranging the second motor, the stirring blades on the outer surface of the rotating rod can be driven to conduct stirring work, dye in the material supplementing barrel can be fully and evenly fused together, the dye in the material supplementing barrel can be guided into the material storage box by arranging the discharging opening, and by arranging the second circulating pump, the dye in the material supplementing barrel can be fully and evenly mixed. The residual dye in the dye box can be guided into the storage box through the discharge pipe, waste of the residual dye is avoided, the dye in the storage box can be guided into the dye box through the return pipe by arranging the first circulating pump, the amount of the dye in the dye box can be controlled by arranging the first switch valve and the second switch valve, and operation is convenient.

Description

Technical Field

[0001] The utility model relates to the technical field of cloth processing, in particular to a stable denim warp yarn dyeing liquid replenishing device. Background Art

[0002] Denim is a thicker, yarn-dyed warp twill cotton cloth. The warp yarn is dark in color, generally indigo blue, and the weft yarn is light in color, generally light gray or scoured white yarn. It is also called indigo work cloth. Because of its thick texture, toughness and practicality, it was first used as sails or tents for sailing ships, and later developed into miners' work clothes and became very popular.

[0003] Before denim is made into denim clothing, it needs to be dyed. However, the existing device requires continuous replenishment of the material tank during the dyeing process, and requires manual inspection of the remaining amount of dye in the dye tank from time to time, which is inefficient. Moreover, the remaining amount of dye cannot be recycled after it is used up once, which wastes a lot of resources. In the dyeing process, uneven mixing of dyes can easily lead to uneven dyeing, affecting the dyeing quality of the fabric.

[0004] Therefore, those skilled in the art provide a stable denim warp yarn dyeing liquid replenishing device to solve the problems raised in the above background technology. Utility Model Content

[0005] The utility model aims to provide a stable denim warp yarn dyeing liquid replenishing device to solve the problems raised in the above background technology.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] A stable denim warp dyeing liquid replenishing device comprises a box body, a liquid replenishing mechanism is arranged on the right side of the top of the box body, the liquid replenishing mechanism comprises a second support plate, a replenishing barrel is fixedly connected to the center of the top of the second support plate, a second motor is fixedly installed at the center of the top of the replenishing barrel, a feed inlet is opened on the right side of the top of the replenishing barrel, a rotating rod is fixedly connected to the output end of the second motor, a stirring blade is fixedly connected to the outer surface of the rotating rod, and a discharge port is fixedly connected to the center of the bottom of the replenishing barrel;

[0008] A storage box is fixedly installed on the right side of the inner cavity of the box body, a discharge pipe is fixedly connected to the front end of the left side of the storage box, a second circulation pump is fixedly connected to the right side of the outer surface of the discharge pipe, a second switch valve is fixedly connected to the center of the outer surface of the discharge pipe, a return pipe is fixedly connected to the rear end of the left side of the storage box, a first circulation pump is fixedly connected to the right side of the outer surface of the return pipe, and a first switch valve is fixedly connected to the left side of the outer surface of the return pipe.

[0009] As a further solution of the utility model: a lifting mechanism is arranged on the left side of the inner cavity of the box body, and the lifting mechanism includes a first motor, an output end of the first motor is fixedly connected to a threaded rod, a first support plate is fixedly connected to the left side of the inner cavity of the box body, and a second gear is fixedly connected to the left side of the outer surface of the threaded rod.

[0010] As a further solution of the utility model: the top of the second gear is movably connected to the first gear, the first gear and the second gear are meshed with each other, a screw rod is fixedly connected to the center of the top of the first gear, the upper end of the outer surface of the screw rod is threadedly connected to a sliding plate, and a connecting block is fixedly connected to the right side of the bottom of the sliding plate.

[0011] As a further solution of the utility model: a partition is arranged at the center of the inner cavity of the box body, a fixing frame is fixedly connected to the left side of the top of the box body, a slide groove is opened on the right side of the fixing frame, the inner surface of the slide groove is movably connected to the sliding plate, and a fixing block is fixedly connected to the top of the right side of the fixing frame.

[0012] As a further solution of the utility model: a dye box is fixedly connected to the right side of the return pipe, and a liquid level sensor is fixedly installed on the left side of the inner cavity of the dye box.

[0013] As a further solution of the utility model: a dyeing mechanism is arranged at the bottom of the connecting block, and the dyeing mechanism comprises a cover plate, and legs are fixedly connected to the four sides of the bottom of the cover plate.

[0014] As a further solution of the utility model: the upper ends of the front and back sides of the legs are fixedly installed with first support plates, the lower ends of the front and back sides of the legs are fixedly connected with second support plates, and the inner side of the first support plate is rotatably connected with a roller.

[0015] Compared with the prior art, the beneficial effects of the utility model are:

[0016] 1. The utility model can drive the stirring blades on the outer surface of the rotating rod to perform stirring work by setting a second motor, so that the dye in the feeding barrel can be fully and evenly blended together; by setting a discharge port, the dye in the feeding barrel can be introduced into the storage box; by setting a second circulation pump, the remaining dye in the dye box can be introduced into the storage box through the discharge pipe to avoid the waste of the remaining dye; by setting a first circulation pump, the dye in the storage box can be introduced into the dye box through the return pipe; by setting a first switch valve and a second switch valve, the amount of dye in the dye box can be controlled, which is convenient for operation.

[0017] 2. The utility model is configured such that a first motor is provided to drive the threaded rod to rotate, thereby driving the second gear to rotate with the threaded rod as the central axis, thereby providing self-driving power. By providing the first gear, the first gear and the second gear are meshed with each other, and the second gear can drive the first gear to rotate, thereby driving the sliding plate to move up and down. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a structural schematic diagram of a stable denim warp yarn dyeing liquid replenishing device;

[0019] Figure 2 It is a schematic diagram of the structure of a lifting mechanism in a denim warp yarn dyeing and liquid replenishing device with stability;

[0020] Figure 3 It is a schematic diagram of the structure of a liquid replenishing mechanism in a denim warp yarn dyeing liquid replenishing device with stability;

[0021] Figure 4 The present invention is a schematic diagram of the structure of the dyeing mechanism in a stable denim warp yarn dyeing liquid replenishing device.

[0022] In the figure: 1, box body; 2, lifting mechanism; 201, fixed frame; 202, first motor; 203, first support plate; 204, slide; 205, fixed block; 206, sliding plate; 207, connecting block; 208, first gear; 209, threaded rod; 210, second gear; 211, screw rod; 3, dyeing mechanism; 301, cover plate; 302, support leg; 303, dye box; 304, liquid level sensor; 305, first support Plate; 306, second support plate; 307, roller; 4, liquid replenishing mechanism; 401, second support plate; 402, replenishing barrel; 403, discharge port; 404, second motor; 405, feed port; 406, rotating rod; 407, stirring blade; 408, return pipe; 409, first switch valve; 410, storage box; 411, first circulation pump; 412, second circulation pump; 413, second switch valve; 414, discharge pipe; 5, partition. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] See also Figure 1-4A stable denim warp dyeing liquid replenishing device comprises a box body 1, a liquid replenishing mechanism 4 is arranged on the right side of the top of the box body 1, the liquid replenishing mechanism 4 comprises a second support plate 401, a replenishing barrel 402 is fixedly connected to the center of the top of the second support plate 401, a second motor 404 is fixedly installed at the center of the top of the replenishing barrel 402, a feed inlet 405 is opened on the right side of the top of the replenishing barrel 402, a rotating rod 406 is fixedly connected to the output end of the second motor 404, a stirring blade 407 is fixedly connected to the outer surface of the rotating rod 406, and a discharge port 403 is fixedly connected to the center of the bottom of the replenishing barrel 402;

[0025] A storage box 410 is fixedly installed on the right side of the inner cavity of the box body 1, a discharge pipe 414 is fixedly connected to the front end of the left side of the storage box 410, a second circulation pump 412 is fixedly connected to the right side of the outer surface of the discharge pipe 414, a second switch valve 413 is fixedly connected to the center of the outer surface of the discharge pipe 414, a return pipe 408 is fixedly connected to the rear end of the left side of the storage box 410, a first circulation pump 411 is fixedly connected to the right side of the outer surface of the return pipe 408, and a first switch valve 409 is fixedly connected to the left side of the outer surface of the return pipe 408.

[0026] Through the above technical scheme, by setting up the second motor 404, the stirring blade 407 on the outer surface of the rotating rod 406 can be driven to stir, so that the dye in the replenishing barrel 402 can be fully and evenly integrated together, and by setting the discharge port 403, the dye in the replenishing barrel 402 can be introduced into the storage box 410, and by setting up the second circulation pump 412, the remaining dye in the dye box 303 can be introduced into the storage box 410 through the discharge pipe 414 to avoid the waste of the remaining dye, and by setting up the first circulation pump 411, the dye in the storage box 410 can be introduced into the dye box 303 through the return pipe 408, and by setting the first switch valve 409 and the second switch valve 413, the amount of dye in the dye box 303 can be controlled, which is convenient for operation.

[0027] Specifically, a lifting mechanism 2 is provided on the left side of the inner cavity of the box body 1, and the lifting mechanism 2 includes a first motor 202, the output end of the first motor 202 is fixedly connected to a threaded rod 209, the left side of the inner cavity of the threaded rod 209 is fixedly connected to a first support plate 203, and the left side of the outer surface of the box body 1 is fixedly connected to a second gear 210.

[0028] Through the above technical solution, by setting the first motor 202, the threaded rod 209 can be driven to rotate, and then the second gear 210 can be driven to rotate with the threaded rod 209 as the central axis, providing self-driving power.

[0029] Specifically, the top of the second gear 210 is movably connected to the first gear 208, the first gear 208 and the second gear 210 are meshed with each other, a screw rod 211 is fixedly connected to the center of the top of the first gear 208, the upper end of the outer surface of the screw rod 211 is threadedly connected to the sliding plate 206, and the right side of the bottom of the sliding plate 206 is fixedly connected to the connecting block 207.

[0030] Through the above technical solution, by setting the first gear 208, the first gear 208 and the second gear 210 are meshed with each other, and the second gear 210 can drive the first gear 208 to rotate, thereby driving the sliding plate 206 to move up and down.

[0031] Specifically, a partition 5 is provided at the center of the inner cavity of the box body 1, a fixing frame 201 is fixedly connected to the left side of the top of the box body 1, a slide groove 204 is provided on the right side of the fixing frame 201, the inner surface of the slide groove 204 is movably connected to the sliding plate 206, and a fixing block 205 is fixedly connected to the top of the right side of the fixing frame 201.

[0032] Through the above technical solution, by setting up the partition 5, the lifting mechanism 2 and the liquid replenishing mechanism 4 can be separated to avoid contamination. By setting up the fixed frame 201, it can be used as a support frame for the screw rod 211, so that the sliding plate 206 is more stable during the up and down movement.

[0033] Specifically, the right side of the return pipe 408 is fixedly connected to the dye box 303 , and the left side of the inner cavity of the dye box 303 is fixedly installed with a liquid level sensor 304 .

[0034] Through the above technical solution, by setting the liquid level sensor 304, the remaining amount of dye in the dye box 303 can be monitored at any time, so that the dye can be added at any time.

[0035] Specifically, a dyeing mechanism 3 is provided at the bottom of the connection block 207 . The dyeing mechanism 3 includes a cover plate 301 . The four sides of the bottom of the cover plate 301 are fixedly connected with supporting legs 302 .

[0036] Through the above technical solution, by providing the cover plate 301 and the legs 302 , the dyeing mechanism 3 can be supported, and by providing four legs 302 , the stability of the dyeing mechanism 3 is increased.

[0037] Specifically, the upper ends of the front and back sides of the legs 302 are fixedly mounted with first support plates 305 , the lower ends of the front and back sides of the legs 302 are fixedly connected with second support plates 306 , and the inner side of the first support plate 305 is rotatably connected with a roller shaft 307 .

[0038] Through the above technical solution, by setting the first support plate 305 and the second support plate 306, they can be used as supports for the roller 307, and by setting the roller 307, the cloth can be transmitted and connected.

[0039] The working principle of the utility model is as follows: first, the staff pours the dye into the feeding barrel 402 through the feeding port 405, and then starts the second motor 404, and the second motor 404 drives the stirring blade 407 on the outer surface of the rotating rod 406 to stir, so that the dye in the feeding barrel 402 is fully and evenly blended together, and then the dye in the feeding barrel 402 is introduced into the storage box 410 through the discharge port 403, and at the same time, the second circulation pump 412 is turned on, and the remaining dye in the dye box 303 can be introduced into the storage box 410 through the discharge pipe 414 to avoid the waste of the remaining dye. After the dye in the storage box 410 is mixed and adjusted to a suitable ratio, the first circulation pump 411 is turned on. , the dye in the storage box 410 is introduced into the dye box 303 through the return pipe 408, and then the dye amount in the dye box 303 is observed through the liquid level sensor 304. After reaching the appropriate liquid level, the first switch valve 409 and the second switch valve 413 are closed. Then the staff connects the cloth transmission to the outer surface of each roller 307. After the cloth is arranged, the first motor 202 is started to work, and the second gear 210 is driven to rotate through the output end of the first motor 202. The second gear 210 drives the first gear 208 to rotate, and then drives the sliding plate 206 to move up and down, and the dyeing mechanism 3 fixedly connected to the sliding plate 206 begins to immerse in the dye box 303 and starts dyeing.

[0040] What is described above is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A stable denim warp dyeing liquid replenishing device, comprising a box (1), characterized in that: A liquid replenishing mechanism (4) is arranged on the right side of the top of the box body (1), and the liquid replenishing mechanism (4) comprises a second support plate (401), a replenishing barrel (402) is fixedly connected to the center of the top of the second support plate (401), a second motor (404) is fixedly installed at the center of the top of the replenishing barrel (402), a feed inlet (405) is opened on the right side of the top of the replenishing barrel (402), a rotating rod (406) is fixedly connected to the output end of the second motor (404), a stirring blade (407) is fixedly connected to the outer surface of the rotating rod (406), and a discharge port (403) is fixedly connected to the center of the bottom of the replenishing barrel (402); A material storage box (410) is fixedly installed on the right side of the inner cavity of the box body (1), a discharge pipe (414) is fixedly connected to the front end of the left side of the material storage box (410), a second circulation pump (412) is fixedly connected to the right side of the outer surface of the discharge pipe (414), a second switch valve (413) is fixedly connected to the center of the outer surface of the discharge pipe (414), a return pipe (408) is fixedly connected to the rear end of the left side of the material storage box (410), a first circulation pump (411) is fixedly connected to the right side of the outer surface of the return pipe (408), and a first switch valve (409) is fixedly connected to the left side of the outer surface of the return pipe (408).

2. A stable denim warp dyeing liquid replenishing device according to claim 1, characterized in that: A lifting mechanism (2) is arranged on the left side of the inner cavity of the box body (1), and the lifting mechanism (2) comprises a first motor (202), an output end of the first motor (202) is fixedly connected to a threaded rod (209), a first support plate (203) is fixedly connected to the left side of the inner cavity of the box body (1), and a second gear (210) is fixedly connected to the left side of the outer surface of the threaded rod (209).

3. The stable denim warp dyeing liquid replenishing device according to claim 2, characterized in that: The top of the second gear (210) is movably connected to the first gear (208), the first gear (208) and the second gear (210) are meshed with each other, a screw rod (211) is fixedly connected to the center of the top of the first gear (208), the upper end of the outer surface of the screw rod (211) is threadedly connected to a sliding plate (206), and a connecting block (207) is fixedly connected to the right side of the bottom of the sliding plate (206).

4. The stable denim warp dyeing liquid replenishing device according to claim 1, characterized in that: A partition (5) is provided at the center of the inner cavity of the box body (1); a fixing frame (201) is fixedly connected to the left side of the top of the box body (1); a slide groove (204) is provided on the right side of the fixing frame (201); the inner surface of the slide groove (204) is movably connected to a sliding plate (206); and a fixing block (205) is fixedly connected to the top of the right side of the fixing frame (201).

5. The stable denim warp dyeing liquid replenishing device according to claim 1, characterized in that: The right side of the return pipe (408) is fixedly connected to a dye box (303), and the left side of the inner cavity of the dye box (303) is fixedly installed with a liquid level sensor (304).

6. The stable denim warp dyeing liquid replenishing device according to claim 3, characterized in that: A dyeing mechanism (3) is provided at the bottom of the connection block (207), and the dyeing mechanism (3) comprises a cover plate (301), and legs (302) are fixedly connected to the four sides of the bottom of the cover plate (301).

7. The stable denim warp dyeing liquid replenishing device according to claim 6, characterized in that: The upper ends of the front and back sides of the supporting legs (302) are fixedly mounted with first support plates (305), the lower ends of the front and back sides of the supporting legs (302) are fixedly connected with second support plates (306), and the inner side of the first support plate (305) is rotatably connected with a roller shaft (307).

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