Continuous low-temperature soaping machine

Abstract

The utility model relates to the technical field of fabric soaping, in particular to a continuous low-temperature soaping machine which comprises a soaping box body, and a plurality of ultrasonic reflecting plates used for dividing the soaping box body into a plurality of independent soaping box bodies are continuously arranged in the soaping box body. Each soaping box body is internally provided with a guide roller used for guiding the fabric into and out of the soaping box body, the bottom of each soaping box body is provided with two washing rollers, and a collecting hopper which is located above the two washing rollers and used for collecting residues above the fabric is detachably arranged in each soaping box body in a lifting mode. According to the soaping machine, the generation of material residues in the soaping process can be effectively reduced, and the material residue content in liquid is controlled, so that the soaping effect is ensured.

Description

Technical Field

[0001] The present application relates to the field of fabric soap washing technology, and in particular to a continuous low-temperature soap washing machine. Background Art

[0002] Low-temperature soap washing is different from the traditional soap washing at 95-100 degrees Celsius. It refers to soap washing fabrics in an environment below this temperature. The temperature of low-temperature soap washing is generally 80 degrees Celsius or lower and meets the requirements of soap washing. Low-temperature soap washing mainly relies on the emergence of low-temperature soap detergents, and the appropriate soap washing process is specified with low-temperature soap detergents to achieve the purpose of soap washing. The advantage of low-temperature soap washing is that it can reduce the soap washing temperature and save steam for heating, shorten the soap washing time and reduce the water used for soap washing.

[0003] Existing continuous low-temperature soap washing machines, such as Figure 1 As shown, it includes a soap box body, in which a plurality of ultrasonic reflectors for dividing the soap box body into a plurality of independent soap boxes are continuously arranged, each soap box is provided with a guide roller for guiding the fabric into and out of the soap box, and two washing rollers are arranged at the bottom of the soap box. The fabric enters the corresponding soap box through the first guide roller, then bypasses the two washing rollers so that the fabric is fully opened to contact with the liquid, and then bypasses the second guide roller to enter the second soap box, and completes the entire soaping process after passing through all the soap boxes in sequence. The structure is simple, and soaping liquids of different temperatures and compositions are stored in different soap boxes. The fabric completes the entire soaping process after passing through all the soap boxes, and the soaping effect is guaranteed.

[0004] With respect to the above-mentioned related technologies, the inventors believe that the liquid in each soap washing box during the soap washing process will contain residues shed from the fabrics, and the accumulation of residues will cause subsequent fabrics to be stained with dye residues, which will reduce the washing effect of subsequent fabrics. Utility Model Content

[0005] In order to reduce the residue in the soap washing box during use, thereby reducing the possibility of residue accumulation and contamination on fabrics, the present application provides a continuous low-temperature soap washing machine.

[0006] The present application provides a continuous low-temperature soap washing machine, which adopts the following technical solution:

[0007] A continuous low-temperature soap washing machine comprises a soap washing box body, in which a plurality of ultrasonic reflectors for dividing the soap washing box body into a plurality of independent soap washing boxes are continuously arranged, each of the soap washing boxes is provided with a guide roller for guiding fabrics to enter and leave the soap washing box, two water washing rollers are arranged at the bottom of the soap washing box, and a collecting bucket located above the two water washing rollers and used for collecting material residues above the fabrics is detachably and liftably arranged in the soap washing box.

[0008] By adopting the above technical scheme, during the soap washing process, the debris and impurities on the fabric are washed down by water to form residues, which flow in the soap washing box, and part of them fall into the collecting bucket and are collected by the collecting bucket, thereby relatively reducing the amount of residues in the soap washing box and the increasing speed of the residues; when cleaning, the collecting bucket is moved upward and the soap washing box is taken out, and then the residues on the collecting bucket are cleaned and then put back for use, which effectively reduces the possibility and amount of the fabric being stained with the residues again, and is conducive to ensuring the soap washing effect.

[0009] Optionally, the collecting hopper includes a filter mesh body and a horizontal frame body arranged at the edge of the filter mesh body, and the horizontal frame body is located above the water washing roller and is installed inside the soap washing box body through a positioning piece.

[0010] By adopting the above technical solution, the horizontal frame supports the filter screen body, and the collecting bucket is installed in the soap washing box through the horizontal frame and the positioning piece, which is convenient for disassembly and installation and has a stable structure.

[0011] Optionally, the collecting bucket further comprises a supporting bottom arranged at the bottom of the horizontal frame, the supporting bottom is hollow and an inner wall is provided with a plurality of vertically distributed wing rings, the wing rings and the inner wall of the supporting bottom form a barbed-hook-shaped interception groove.

[0012] By adopting the above technical solution and the hollow design of the bottom, the liquid between the two washing rollers can easily pass through the hollow part of the bottom. At this time, if the residue sinks and flows back, part of the residue will be left on the wing ring. Through the space created by the hollow design, the liquid above the collecting bucket can also flow downward through the hollow part, which can also increase the possibility of the residue falling on the wing ring, and can effectively increase the possibility of the residue in the liquid being collected by the collecting bucket.

[0013] Optionally, the wing rings are arranged to gradually increase in height from the periphery to the center, and the inner diameters of the plurality of wing rings are arranged to gradually decrease in the vertical upward direction.

[0014] By adopting the above technical solution, the inclined wing ring forms a state in which the outside is high and the inside is low, and the slag falls into the retention groove and is not easy to leave the retention groove again, which can effectively reduce the increase of slag in the liquid and make it easier to collect the slag.

[0015] Optionally, the inner diameter of the inner wall of the support base gradually increases in the vertical upward direction, and a plurality of vertical annular plug-in grooves are provided on the inner wall of the support base. The bottom of the wing ring is provided with a plug-in ring that cooperates with the plug-in groove to plug and install the wing ring.

[0016] By adopting the above technical solution, the wing rings can be installed one by one by plugging, and the wing rings can also be easily removed during cleaning, making cleaning easier.

[0017] Optionally, the positioning member includes a convex ring and a positioning column, the convex ring is protrudingly arranged inside the soap washing box and located above the washing roller, the positioning column is vertically arranged on the upper surface of the convex ring, and the horizontal frame is provided with a positioning hole for the positioning column to pass from bottom to top.

[0018] By adopting the above technical solution, the horizontal frame is inserted into the positioning column through the positioning hole, and then the horizontal frame is supported by the convex ring, so that the collection bucket can be easily installed and positioned; when cleaning and maintenance are required, the horizontal frame is moved upward and the soap washing box is taken out for cleaning and maintenance.

[0019] Optionally, the filter screen body is arranged to be inclined from the periphery toward the center.

[0020] By adopting the above technical solution, the slag in the liquid can be better retained by inclining the surrounding areas toward the center.

[0021] Optionally, the horizontal frame is provided with a handle extending vertically upward and extending out of the soap washing box.

[0022] By adopting the above technical solution, the collection bucket can be moved more conveniently by operating the handle, which facilitates the process of taking out and installing the collection bucket.

[0023] Optionally, a receiving hopper is provided at the bottom of the soap washing box, and a slag discharge pipe is provided at the bottom of the receiving hopper through a discharge valve.

[0024] By adopting the above technical solution, the residue on the fabric between the two washing rollers is easy to settle downward after falling off. The residue under the fabric is collected by the receiving hopper, which can also reduce the increase rate of the residue in the liquid, which is beneficial to ensure the soaping effect.

[0025] Optionally, a cleaning nozzle is provided in the soap washing box, and the cleaning nozzle is located at the bottom of the soap washing box and is arranged toward the receiving hopper.

[0026] By adopting the above technical solution, the cleaning nozzle can be used to flush the surface of the hopper, and most of the flushing waste water is discharged through the slag discharge pipe. At the same time, the impact force of the water flow can also increase the liquid circulation in the soap washing box, which is beneficial for the collection bucket to filter the slag in the liquid, and further reduce the negative impact of the slag on the soap washing process.

[0027] In summary, the present application includes at least one of the following beneficial technical effects:

[0028] 1. By installing a collection bucket in the soap washing box, the residue generated during the work can be effectively collected, thereby slowing down the increase of residue in the liquid during the soap washing process, thereby ensuring the soap washing effect;

[0029] 2. The collecting hopper includes a horizontal frame, a filter mesh body and a bottom support, which can make the liquid convect better and better intercept the slag in the process;

[0030] 3. The fabric is collected by the collecting hopper and the receiving hopper respectively. The residue on the receiving hopper is removed by flushing. The collecting hopper can be easily lifted and cleaned, and the maintenance process is convenient. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] Figure 1 It is a structural schematic diagram of a continuous low-temperature soap washing machine in the background technology.

[0032] Figure 2 It is a structural schematic diagram of a continuous low-temperature soap washing machine in an embodiment of the present application.

[0033] Figure 3 It is a schematic diagram of the structure of the soap washing box in the embodiment of the present application.

[0034] Figure 4 It is a schematic diagram of the structure of the collecting bucket in the embodiment of the present application.

[0035] Figure 5 yes Figure 4 Enlarged view of point A in the middle.

[0036] Explanation of the reference numerals in the accompanying drawings: 1. Soap washing box body; 11. Soap washing box body; 2. Ultrasonic reflection plate; 3. Guide roller; 4. Water washing roller; 5. Collecting bucket; 51. Filter body; 52. Horizontal frame; 521. Positioning hole; 53. Bottom support; 54. Grip rod; 55. Wing ring; 56. Plug-in groove; 57. Plug-in ring; 6. Positioning piece; 61. Convex ring; 62. Positioning column; 71. Receiving hopper; 72. Slag discharge pipe; 73. Discharge valve; 8. Cleaning nozzle. DETAILED DESCRIPTION

[0037] The following is combined with Figure 2-5 This application is described in further detail.

[0038] The present application embodiment discloses a continuous low-temperature soap washing machine. Figure 2The continuous low-temperature soap washing machine comprises a soap washing box body 1, in which seven ultrasonic reflectors 2 are continuously arranged, and the five ultrasonic reflectors 2 are used to divide the soap washing box body 1 into six independent soap washing boxes 11. Each soap washing box 11 is equipped with a guide roller 3 for guiding fabrics to enter and leave the soap washing box 11, and the total number of the guide rollers 3 is seven, and the guide rollers 3 are located at the box opening of the soap washing box 11.

[0039] Two washing rollers 4 are installed at the bottom of the soap washing box 11. A collecting bucket 5 is detachably provided in the soap washing box 11, which is located above the two washing rollers 4 and is used to collect the residue above the fabric.

[0040] Reference Figure 3 The collecting hopper 5 includes a filter mesh body 51, a horizontal frame body 52 and a support bottom 53. The horizontal cross section of the filter mesh body 51 is a rectangle similar to the horizontal cross section of the soap washing box body 11. The horizontal frame body 52 is installed at the edges of the filter mesh body 51 to open the filter mesh body 51. The support bottom 53 is installed at the bottom of the horizontal frame body 52, and the support bottom 53 is hollow, so that the liquid below the support bottom 53 can flow upward and downward through the hollow setting during convection.

[0041] The horizontal frame 52 is installed in the soap washing box 11 through the positioning member 6, and the positioning member 6 includes a convex ring 61 and a positioning column 62. The convex ring 61 is protrudingly arranged on the inner wall of the soap washing box 11 and is located above the fabric between the washing rollers 4. There are four positioning columns 62, all of which are vertically installed on the upper surface of the convex ring 61, and the four positioning columns 62 are located at the four corners of the convex ring 61. Four vertical positioning holes 521 are provided on the horizontal frame 52, and the positioning holes 521 correspond to the positioning columns 62 one by one. By moving the horizontal frame 52 downward, the positioning columns 62 can be inserted into the positioning holes 521, thereby positioning the horizontal frame 52. At the same time, after the horizontal frame 52 is released, the convex ring 61 forms a support for the horizontal frame 52. A vertical upward gripping rod 54 is fixed on the horizontal frame 52, and the gripping rod 54 extends upward and extends out of the soap washing box 11, so that the entire collecting bucket 5 can be moved up and down by the gripping rod 54.

[0042] Reference Figure 3 , Figure 4 , Figure 5, the filter mesh body 51 is arranged downwardly from the periphery to the center, and the support bottom 53 extends vertically downward between the two washing rollers 4, so as to be located above the fabric between the washing rollers 4. The inner wall of the support bottom 53 is arranged downwardly from the periphery to the inside, and three annular plug-in grooves 56 are provided on the inclined inner wall of the support bottom 53, and wing rings 55 are installed through the plug-in grooves 56. The number of wing rings 55 is the same as that of the plug-in grooves 56, and the wing rings 55 are arranged upwardly from the periphery to the center, and the inner diameters of the three wing rings 55 increase successively from top to bottom. A plug-in ring 57 is installed at the bottom of the wing ring 55, and the plug-in ring 57 corresponds to the plug-in groove 56 one by one and forms a plug-in connection, so that the wing ring 55 is installed on the inner wall of the support bottom 53 in sequence. Since the wing ring 55 is arranged upwardly from the periphery to the center, a retention groove is formed between the outer wall of the wing ring 55 and the inner wall of the support bottom 53.

[0043] Reference Figure 3 A receiving hopper 71 is provided at the bottom of the soap washing box 11, and a slag discharge pipe 72 is provided at the bottom of the receiving hopper 71 through a discharge valve 73. A cleaning nozzle 8 is provided in the soap washing box 11, and the cleaning nozzle 8 is located at the bottom of the soap washing box 11 and is arranged toward the receiving hopper 71.

[0044] The implementation principle of a continuous low-temperature soap washing machine in the embodiment of the present application is as follows: when in use, liquids required in the soap washing process are respectively configured in the soap washing box 11, and the fabric passes through the guide roller 3 and the washing roller 4 in turn through each soap washing box 11 for soap washing.

[0045] During operation, fabric residues are mixed into the liquid, and the residues will be collected by the collecting bucket 5 and the receiving bucket 71 as the liquid flows. When there are a lot of residues on the collecting bucket 5, the collecting bucket 5 is lifted out of the soap washing box 11 by controlling the gripping rod 54, and then the wing ring 55 is disassembled and cleaned as needed, and the filter mesh body 51 is cleaned, and then installed back to continue the subsequent work.

[0046] When there is a lot of slag on the receiving hopper 71 , the cleaning nozzle 8 is opened to flush the receiving hopper 71 , and the discharge valve 73 is opened to allow waste water to flow out from the slag discharge pipe 72 .

[0047] During flushing, part of the liquid flows back from the center of the bottom support 53, promoting the flow of liquid in the soap washing box 11. When the liquid flows, the residue is easily retained by the filter mesh body 51 and the interception groove, which has a good collection effect on the residue.

[0048] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A continuous low-temperature soap washing machine, characterized in that: The invention comprises a soap washing box body (1), wherein a plurality of ultrasonic reflection plates (2) are continuously arranged in the soap washing box body (1) for dividing the soap washing box body (1) into a plurality of independent soap washing boxes (11), each of the soap washing boxes (11) is provided with a guide roller (3) for guiding fabrics to enter and leave the soap washing box (11), two water washing rollers (4) are arranged at the bottom of the soap washing box (11), and a collection bucket (5) is detachably arranged in the soap washing box (11) and is located above the two water washing rollers (4) and is used to collect material residues above the fabrics.

2. A continuous low-temperature soap washing machine according to claim 1, characterized in that: The collecting hopper (5) comprises a filter mesh body (51) and a horizontal frame body (52) arranged at the edge of the filter mesh body (51); the horizontal frame body (52) is located above the washing roller (4) and is installed inside the soap washing box (11) via a positioning piece (6).

3. A continuous low-temperature soap washing machine according to claim 2, characterized in that: The collecting hopper (5) further comprises a support base (53) arranged at the bottom of the horizontal frame (52); the support base (53) is hollow and has an inner wall provided with a plurality of vertically distributed wing rings (55); the wing rings (55) and the inner wall of the support base (53) form a barbed-hook-shaped interception groove.

4. A continuous low-temperature soap washing machine according to claim 3, characterized in that: The wing rings (55) are arranged so that their height gradually increases from the periphery to the center, and the inner diameters of the plurality of wing rings (55) are arranged so that their inner diameters gradually decrease in the vertically upward direction.

5. A continuous low-temperature soap washing machine according to claim 3, characterized in that: The inner diameter of the inner wall of the support base (53) gradually increases in the vertical upward direction. The inner wall of the support base (53) is provided with a plurality of vertical annular plug-in grooves (56). The bottom of the wing ring (55) is provided with a plug-in ring (57) that cooperates with the plug-in groove (56) to plug and install the wing ring (55).

6. A continuous low-temperature soap washing machine according to claim 2, characterized in that: The positioning member (6) comprises a convex ring (61) and a positioning column (62); the convex ring (61) is protrudingly arranged inside the soap washing box (11) and located above the washing roller (4); the positioning column (62) is vertically arranged on the upper surface of the convex ring (61); and a positioning hole (521) is provided on the horizontal frame (52) for the positioning column (62) to pass through from bottom to top.

7. A continuous low-temperature soap washing machine according to claim 2, characterized in that: The filter screen body (51) is arranged to be inclined from the periphery toward the center.

8. A continuous low-temperature soap washing machine according to claim 2, characterized in that: The horizontal frame (52) is provided with a handle (54) extending vertically upward and extending out of the soap washing box (11).

9. A continuous low-temperature soap washing machine according to claim 1, characterized in that: A material receiving hopper (71) is provided at the bottom of the soap washing box (11), and a slag discharge pipe (72) is provided at the bottom of the material receiving hopper (71) via a material discharge valve (73).

10. A continuous low-temperature soap washing machine according to claim 9, characterized in that: A cleaning nozzle (8) is arranged in the soap washing box (11); the cleaning nozzle (8) is located at the bottom of the soap washing box (11) and is arranged toward the receiving hopper (71).

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