Steel wire rope wear detection box with cleaning structure

Abstract

The utility model discloses a steel wire rope wear detection box with a cleaning structure, and relates to the technical field of steel wire rope wear detection, the steel wire rope wear detection box comprises a detection box main body, a conveying roller and a laser detection head, the conveying roller is connected in the detection box main body, and the laser detection head is installed in the middle of the inner wall of the detection box main body. When the steel wire rope wear detection box with the cleaning structure is used, the cleaning seat repeatedly scrapes the dustproof net through the cleaning mechanism, then dust causing blockage of the dustproof net is automatically cleaned, the situation that the filtering effect is affected by blockage of the dustproof net is prevented, manual cleaning of workers is not needed, and therefore the effect of conveniently cleaning the dustproof net is achieved; the steel wire rope is lubricated by the lubricating mechanism during wear detection of the steel wire rope, so that a worker does not need to perform lubricating operation after wear detection of the steel wire rope is completed, time and energy are saved, and the steel wire rope is conveniently lubricated when the steel wire rope wear detection box is used.

Description

Technical Field

[0001] The utility model relates to the technical field of wire rope wear detection, in particular to a wire rope wear detection box with a cleaning structure. Background Art

[0002] Wire rope is a spiral wire bundle made of steel wires that meet the requirements of mechanical properties and geometric dimensions twisted together according to certain rules. It is composed of steel wires, rope core and grease. Wire rope wear detection refers to the inspection of the wear phenomenon generated by the wire rope during use to reflect the contact condition between the wire rope and the matching wheel groove, and to estimate the actual load-bearing capacity of the wire rope based on the degree of wear. The detection box is a very common auxiliary equipment in the process of wire rope wear detection, which has the characteristics of compact structure, etc.

[0003] During the use of the wire rope, when it is necessary to use a wire rope wear detection box for assistance, the wire rope is first assisted to move in the detection box body by rotating the conveyor roller, and then the laser detection head is started. At this time, the diameter, length, vibration and other parameters of the wire rope are detected by photoelectric detection and other technologies, and the data is transmitted to the computer system through a signal transmitter for analysis and processing, so as to know the wear condition of the wire rope, and the dust is prevented from entering the detection box body through the ventilation cavity at will through the dustproof net; but during the use of the wire rope wear detection box, as the use time increases, the dustproof net will inevitably be blocked by dust, thereby affecting the dust filtering effect. At this time, the dustproof net needs to be cleaned. However, the way people clean the dustproof net is usually to turn the bolts to cancel the fixation of the dustproof net, and then remove the dustproof net for manual cleaning, but this cleaning method is relatively cumbersome, and after cleaning, the bolts need to be turned again to install the dustproof net back, which is not convenient enough, thus affecting the use of the wire rope wear detection box. Utility Model Content

[0004] The utility model aims to provide a wire rope wear detection box with a cleaning structure to solve the problems raised by the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a wire rope wear detection box with a cleaning structure, comprising a detection box body, a conveying roller and a laser detection head, the detection box body is connected to the conveying roller, and the laser detection head is installed in the middle of the inner wall of the detection box body, and a signal transmitter is docked on one side of the outer wall of the detection box body, the detection box body is connected to a dustproof net through a ventilation cavity, the outer wall of the conveying roller is provided with a cleaning mechanism, and the cleaning mechanism comprises a fixed frame, a stepping motor, a rotating column A, a gear A, a gear B, a rotating column B, a guide rod A, a guide rod B, a limit rod, a cleaning seat, a slide rail and a guide seat, a fixed frame is welded in the middle of the outer wall of the detection box body, and a stepping motor is installed in the middle of the outer wall of the fixed frame, and the output end of the stepping motor is docked with the rotating column A.

[0006] Preferably, a gear A is butted against a side of the rotating column A away from the stepping motor, a gear B is meshedly connected to an outer wall of the gear A, and a rotating column B is butted against an interior of the gear B.

[0007] Preferably, a guide rod A is sleeved in the middle of the outer wall of the rotating column A, and a guide rod B is sleeved in the middle of the outer wall of the rotating column B.

[0008] Preferably, the guide rod A and the guide rod B are rotatably connected to a guide seat at a side away from the gear B, and a limit rod is slidably connected inside the guide seat.

[0009] Preferably, both sides of the outer wall of the limiting rod are connected to a cleaning seat via an extension block, and the cleaning seat is slidably connected to a slide rail via a limiting groove.

[0010] Preferably, a lubrication mechanism is provided on the outer wall of the detection box body, and the lubrication mechanism includes a limit seat, a fixed seat, a guide groove, a threaded pin and a lubrication sponge. The middle part of the bottom end of the detection box body is docked with the limit seat, and the middle part of the top end of the detection box body is docked with a cleaning brush.

[0011] Preferably, the limiting seat is slidably connected to the fixing seat via a sliding rod, and a guide groove is provided in the middle of the fixing seat.

[0012] Preferably, a threaded pin is threadedly connected to one side of the limiting seat, and a lubricating sponge is butted against a side of the fixing seat away from the threaded pin.

[0013] Compared with the prior art, the beneficial effect of the utility model is that when the wire rope wear detection box with a cleaning structure is used, the cleaning mechanism enables the cleaning seat to repeatedly scrape the dustproof net, thereby automatically cleaning the dust that causes the dustproof net to be blocked, preventing the dustproof net from being blocked and affecting the filtering effect, and there is no need for workers to manually clean it, thereby facilitating the cleaning of the dustproof net. The lubrication mechanism lubricates the wire rope while the wear detection is being carried out, thereby eliminating the need for workers to perform lubrication operations after the wire rope wear detection is completed, saving time and energy, thereby facilitating the lubrication of the wire rope when the wire rope wear detection box is used.

[0014] 1. When the wire rope is in use and the wire rope wear detection box is needed for assistance, first start the stepper motor to drive the rotating column A to rotate forward, then the rotating column A drives the gear B to rotate reversely through the gear A, and then the gear B reverses and drives the rotating column B to rotate reversely. At this time, the rotating column A drives the guide rod A to rotate clockwise, and the rotating column B drives the guide rod B to rotate counterclockwise, so that the guide seat moves to generate thrust on the cleaning seat, and then the cleaning seat repeatedly scrapes the dust net to clean the dust that blocks the dust net, preventing the dust net from being blocked and affecting the filtering effect, and there is no need for workers to clean it manually, so that when the wire rope wear detection box is used, it is easy to clean the dust net;

[0015] 2. When the wire rope is in use and the wire rope wear detection box is needed for assistance, first guide the lubricating oil into the lubricating sponge through the guide groove, then rotate the threaded pin to push the fixing seat until the lubricating sponge fits the outer wall of the wire rope, and then as the wire rope moves, it will squeeze the lubricating sponge to make the lubricating oil flow out, and then lubricate the wire rope, thereby eliminating the need for workers to perform lubrication operations after the wire rope wear detection is completed, saving time and energy, thereby facilitating the lubrication of the wire rope when the wire rope wear detection box is used. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the main structure of the utility model;

[0017] Figure 2 This is a schematic diagram of the main cutaway structure of the utility model;

[0018] Figure 3 It is a right side cutaway structural schematic diagram of the utility model;

[0019] Figure 4 This is a schematic diagram of the cross-sectional structure of the fixing frame of the utility model when viewed from above;

[0020] Figure 5 This is a schematic diagram of the cross-sectional structure of the cleaning seat of the utility model viewed from above;

[0021] Figure 6This is a schematic diagram of the front cutaway structure of the lubrication mechanism of the utility model.

[0022] In the figure: 1. detection box body; 2. conveying roller; 3. laser detection head; 4. signal transmitter; 5. dust net; 6. cleaning mechanism; 601. fixed frame; 602. stepping motor; 603. rotating column A; 604. gear A; 605. gear B; 606. rotating column B; 607. guide rod A; 608. guide rod B; 609. limit rod; 610. cleaning seat; 611. slide rail; 612. guide seat; 7. lubrication mechanism; 701. limit seat; 702. fixed seat; 703. guide groove; 704. threaded pin; 705. lubrication sponge; 8. cleaning brush. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] See also Figure 1-Figure 5The utility model provides a technical solution: a wire rope wear detection box with a cleaning structure, comprising a detection box body 1, a conveying roller 2 and a laser detection head 3, the detection box body 1 is connected with the conveying roller 2, and the laser detection head 3 is installed in the middle of the inner wall of the detection box body 1, and a signal transmitter 4 is docked on one side of the outer wall of the detection box body 1, the detection box body 1 is connected with a dustproof net 5 through a ventilation cavity, and a cleaning mechanism 6 is arranged on the outer wall of the conveying roller 2, and the cleaning mechanism 6 comprises a fixed frame 601, a stepping motor 602, a rotating column A603, a gear A604, a gear B605, a rotating column B606, a guide rod A607, a guide rod B608, a limiting rod 609, a cleaning seat 610, a slide rail 611 and a guide seat 612, a fixed frame 601 is welded in the middle of the outer wall of the detection box body 1, and a stepping motor 602 is installed in the middle of the outer wall of the fixed frame 601, and the output end of the stepping motor 602 is docked with a rotating column A603; the rotating column A603 A gear A604 is connected to the side away from the stepper motor 602, and a gear B605 is meshed with the outer wall of the gear A604, and a rotating column B606 is connected to the inside of the gear B605; a guide rod A607 is sleeved in the middle of the outer wall of the rotating column A603, and a guide rod B608 is sleeved in the middle of the outer wall of the rotating column B606; the guide rod A607 and the guide rod B608 are rotatably connected to the guide seat 612 on the side away from the gear B605, and the guide seat 612 is slidably connected inside. It is connected to a limiting rod 609; both sides of the outer wall of the limiting rod 609 are connected to a cleaning seat 610 through extension blocks, and the cleaning seat 610 is slidably connected to a slide rail 611 through a limiting groove; the rotating column A603 and the rotating column B606 are parallel to each other, and the side of the rotating column A603 and the rotating column B606 away from the stepping motor 602 are connected to the detection box body 1 through a bearing seat, the outer wall of the cleaning seat 610 is in contact with the dustproof net 5, and the outer wall of the slide rail 611 is welded to the detection box body 1.

[0025] In specific implementation, when the wire rope is used and the wire rope wear detection box is needed for assistance, as the use time increases, when the dust screen 5 is blocked by dust and needs to be cleaned, first start the stepper motor 602 on the fixed frame 601. Since the output end of the stepper motor 602 is connected to the rotating column A603, the stepper motor 602 starts to drive the rotating column A603 to rotate forward, and then the rotating column A603 rotates to drive the gear A604 to rotate, and since the gear A604 is meshed with the gear B605, the gear A604 rotates forward to drive the gear B605 to reverse, and then the gear B605 reverses to drive the rotating column B606 to reverse, and since the rotating column A603 is connected to the guide rod A607, the rotating column B606 is connected to the guide rod B608;

[0026] At this time, the rotating column A603 drives the guide rod A607 to rotate clockwise, and the rotating column B606 drives the guide rod B608 to rotate counterclockwise. Because the guide rod A607 and the guide rod B608 are both rotationally connected to the guide seat 612, the rotation of the guide rod A607 and the guide rod B608 causes the guide seat 612 to move along the limit rod 609, thereby generating a thrust on the cleaning seat 610, causing the cleaning seat 610 to move away from each other along the slide rail 611. At this time, as the cleaning seat 610 moves, the dustproof net 5 will be scraped, and when the stepper motor 602 reverses, the cleaning seat 610 will move towards each other. Then, as the stepper motor 602 rotates forward and reverse, the cleaning seat 610 repeatedly scrapes the dustproof net 5, thereby automatically cleaning the dust that causes the dustproof net 5 to be blocked, preventing the dustproof net 5 from being blocked and affecting the filtering effect, and there is no need for workers to manually clean it, so that when the wire rope wear detection box is used, it is convenient to clean the dustproof net 5.

[0027] See also Figure 1 , Figure 2 and Figure 6 It can be seen that a lubrication mechanism 7 is provided on the outer wall of the detection box body 1, and the lubrication mechanism 7 includes a limit seat 701, a fixed seat 702, a guide groove 703, a threaded pin 704 and a lubricating sponge 705. The middle part of the bottom end of the detection box body 1 is docked with the limit seat 701, and the middle part of the top of the detection box body 1 is docked with a cleaning brush 8; the limit seat 701 is slidably connected to the fixed seat 702 through a sliding rod, and a guide groove 703 is provided in the middle of the fixed seat 702; a threaded pin 704 is threadedly connected to one side of the limit seat 701, and a lubricating sponge 705 is docked on the side of the fixed seat 702 away from the threaded pin 704; the fixed seat 702 is welded to the detection box body 1, and the fixed seat 702 is distributed in a stinger pattern with respect to the vertical center line of the detection box body 1, and the cleaning brush 8 is fixedly connected to the detection box body 1.

[0028] In specific implementation, when the wire rope is used and the wire rope wear detection box is needed for assistance, in order to avoid rust and wear on the surface of the wire rope, it is necessary to lubricate it. Since a guide groove 703 is opened in the middle of the fixed seat 702, the lubricating oil is first introduced into the lubricating sponge 705 through the guide groove 703, so that the lubricating oil guides the lubricating sponge 705, and since the threaded pin 704 is threadedly connected to the limiting seat 701, the threaded pin 704 is then manually rotated to push the fixed seat 702, so that the fixed seat 702 moves along the limiting seat 701 in the direction close to the wire rope until the lubricating sponge 705 fits with the outer wall of the wire rope;

[0029] Then, as the wire rope moves, it will squeeze the lubricating sponge 705, causing the lubricating oil in the lubricating sponge 705 to flow out, thereby lubricating the wire rope. Moreover, since a cleaning brush 8 is connected to the top of the detection box main body 1, when the wire rope enters the interior of the detection box main body 1, the dirt adhering to the outer wall of the wire rope is cleaned by the friction between the cleaning brush 8 and the outer wall of the wire rope to prevent it from affecting the wear detection and facilitate subsequent lubrication. Furthermore, when the wire rope is tested for wear, the wire rope is lubricated at the same time, and then the workers do not need to perform lubrication operations after the wire rope wear detection is completed, thus saving time and energy. Therefore, when the wire rope wear detection box is used, it is convenient to lubricate the wire rope.

[0030] To sum up, when the wire rope wear detection box with a cleaning structure is used, the wire rope is first assisted to move in the detection box body 1 by the rotation of the conveying roller 2, and then the laser detection head 3 is started. At this time, the diameter, length, vibration and other parameters of the wire rope are detected by photoelectric detection and other technologies, and the data is transmitted to the computer system through the signal transmitter 4 for analysis and processing, so as to know the wear condition of the wire rope, and the dust-proof net 5 is used to prevent dust from entering the detection box body 1 through the ventilation cavity at will. This is the prior art and will not be elaborated on here. The cleaning mechanism 6 enables the cleaning seat 610 to repeatedly scrape the dust-proof net 5, and then automatically clean the dust that causes the dust-proof net 5 to be blocked, so as to prevent the dust-proof net 5 from being blocked and affecting the filtering effect, and there is no need for workers to manually clean it. The lubrication mechanism 7 lubricates the wire rope while the wear detection is being carried out, so that the workers do not need to perform lubrication operations after the wire rope wear detection is completed, saving time and energy. The content not described in detail in this description belongs to the prior art known to professional and technical personnel in this field.

[0031] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

Claims

1. A wire rope wear detection box with a cleaning structure, comprising a detection box body (1), a conveying roller (2) and a laser detection head (3), characterized in that: The detection box body (1) is internally connected with a conveying roller (2), and a laser detection head (3) is installed in the middle of the inner wall of the detection box body (1), and a signal transmitter (4) is connected to one side of the outer wall of the detection box body (1), and the detection box body (1) is connected to a dustproof net (5) through a ventilation cavity, and a cleaning mechanism (6) is arranged on the outer wall of the conveying roller (2), and the cleaning mechanism (6) includes a fixed frame (601), a stepping motor (602), a rotating column A (603), and a gear A (604), a gear B (605), a rotating column B (606), a guide rod A (607), a guide rod B (608), a limiting rod (609), a cleaning seat (610), a slide rail (611) and a guide seat (612); a fixing frame (601) is welded to the middle of the outer wall of the detection box body (1), and a stepping motor (602) is installed in the middle of the outer wall of the fixing frame (601), and the output end of the stepping motor (602) is connected to the rotating column A (603).

2. The wire rope wear detection box with a cleaning structure according to claim 1, characterized in that: The side of the rotating column A (603) away from the stepping motor (602) is connected to the gear A (604), and the outer wall of the gear A (604) is meshed with the gear B (605), and the rotating column B (606) is connected to the inside of the gear B (605).

3. The wire rope wear detection box with a cleaning structure according to claim 2, characterized in that: A guide rod A (607) is sleeved in the middle of the outer wall of the rotating column A (603), and a guide rod B (608) is sleeved in the middle of the outer wall of the rotating column B (606).

4. The wire rope wear detection box with a cleaning structure according to claim 3, characterized in that: The guide rod A (607) and the guide rod B (608) are rotatably connected to a guide seat (612) at a side away from the gear B (605), and a limit rod (609) is slidably connected inside the guide seat (612).

5. The wire rope wear detection box with a cleaning structure according to claim 4, characterized in that: The two sides of the outer wall of the limiting rod (609) are connected to a cleaning seat (610) via an extension block, and the cleaning seat (610) is slidably connected to a slide rail (611) via a limiting groove.

6. The wire rope wear detection box with a cleaning structure according to claim 1, characterized in that: The outer wall of the detection box body (1) is provided with a lubricating mechanism (7), and the lubricating mechanism (7) comprises a limiting seat (701), a fixing seat (702), a guide groove (703), a threaded pin (704) and a lubricating sponge (705); the middle part of the bottom end of the detection box body (1) is docked with the limiting seat (701), and the middle part of the top end of the detection box body (1) is docked with a cleaning brush (8).

7. The wire rope wear detection box with a cleaning structure according to claim 6, characterized in that: The limiting seat (701) is slidably connected to the fixing seat (702) via a sliding rod, and a guide groove (703) is provided in the middle of the fixing seat (702).

8. The wire rope wear detection box with a cleaning structure according to claim 7, characterized in that: A threaded pin (704) is threadedly connected to one side of the limiting seat (701), and a lubricating sponge (705) is butted against the side of the fixing seat (702) away from the threaded pin (704).

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