Membrane concentration ultrafiltration treatment equipment for gelatin
By designing gelatin membrane concentration ultrafiltration treatment equipment, the gelatin concentrate is separated by using pressurized pump and ultrafiltration chamber, the problem of poor filtration effect and easy destruction of gelatin ingredients in the existing technology is solved, and high efficiency and low energy consumption is achieved gelatin concentration and filtration effect.
Patent Information
- Application Number
- CN202323440849.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-18
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2033-12-18
AI Technical Summary
The existing gelatin membrane concentration device has poor effect during filtration, which can easily destroy gelatin ingredients and reduce the quality of the concentrate.
A gelatin membrane concentration ultrafiltration treatment equipment was designed, using sanitary stainless steel pipes and ultrafiltration chambers. Pressure was applied to the gelatin concentrate through a pressurized pump, so that small molecule solutes and solvents passed through the ultrafiltration membrane, thereby achieving separation.
This equipment can complete the concentration and filtration of gelatin liquid at room temperature, which consumes less energy and is more difficult to destroy gelatin components, improving the production quality of gelatin concentrate.
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Figure CN222427633U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of gelatin membrane concentration, in particular to a gelatin membrane concentration ultrafiltration processing device. Background Art
[0002] Gelatin has no fixed structure and relative molecular weight. It is partially degraded from collagen in connective tissues such as animal skin, bone, fascia, and myometrium to form white or light yellow, translucent, slightly shiny flakes or powder particles. It is a colorless, tasteless, non-volatile, transparent and hard amorphous substance. It is soluble in hot water but insoluble in cold water, but it can slowly absorb water to swell and soften. Gelatin can absorb water equivalent to 5-10 times its weight. Gelatin is one of the most important natural biopolymer materials and has been widely used in food, medicine and chemical industries. Membrane concentration is a technology that reforms traditional processes to achieve efficient purification and concentration. It uses the difference in molecular weight between the active ingredient and the liquid to achieve directional separation and achieve the effect of concentration. Compared with traditional heating concentration, it has the advantages of low energy consumption, room temperature, and little impact on the product.
[0003] Ultrafiltration is a pressurized membrane separation technology, that is, under a certain pressure, small molecular solutes and solvents are allowed to pass through a hollow fiber ultrafiltration membrane with a certain pore size, while large molecular solutes cannot pass through and remain on one side of the hollow fiber ultrafiltration membrane, thereby partially purifying the large molecular substances. Existing gelatin membrane concentration devices often use filter screens, heating and other filtering devices during filtration, which have poor effects and are easy to damage the gelatin components, thereby reducing the quality of the gelatin concentrate. Utility Model Content
[0004] The utility model aims to provide a gelatin membrane concentration ultrafiltration treatment device to solve the problems raised in the above background technology.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] A membrane concentration ultrafiltration processing device for gelatin comprises a box body, the top of which is movably connected with a box cover, the inside of which is fixedly connected with a raw material box, an ultraviolet disinfection box, a circulation storage box, an ultrafiltration box and a membrane unit, the raw material box, the ultraviolet disinfection box, the circulation storage box, the ultrafiltration box and the membrane unit are connected by a sanitary stainless steel pipe, a plurality of booster pumps are fixedly connected to the sanitary stainless steel pipe, and a pressure sensor is fixedly connected to the side wall of the booster pump.
[0007] Preferably, a fixing block is fixedly connected to the bottom of the box cover, and a liquid inlet flange and a water outlet pipe are fixedly connected to the side wall of the box body.
[0008] Preferably, a control panel is fixedly connected to the side wall of the box, and an alarm is fixedly connected inside the control panel.
[0009] Preferably, a temperature sensor and a pH meter are provided on the membrane unit feed pipe.
[0010] Preferably, a movable door is movably connected to the top of the raw material box, and a plurality of fixing seats are provided on the top of the ultrafiltration box.
[0011] Preferably, a nozzle is fixedly connected to the center of the top of the fixing seat, a concentrated liquid tank is movably connected to the top of the fixing seat, a feed port is opened on the top of the concentrated liquid tank, and a rubber mold is fixedly connected to the bottom of the feed port.
[0012] Compared with the prior art, the beneficial effects of the utility model are:
[0013] The gelatin membrane concentration ultrafiltration treatment equipment is provided by means of sanitary stainless steel pipes, an ultrafiltration box and the like. When in use, the gelatin concentrate that has been fully concentrated in the membrane unit flows into the ultrafiltration box through the sanitary stainless steel pipe, and pressure is applied to the gelatin concentrate through the ultrafiltration box to make small molecule solutes and solvents pass through the hollow fiber ultrafiltration membrane with a certain pore size, thereby realizing the separation of the gelatin concentrate. The process only uses pressure as the power of membrane separation, so the separation device is simple, the process is short, the operation is simple, and it is easy to control and maintain.
[0014] The gelatin membrane concentration ultrafiltration processing equipment, through the arrangement of membrane units, ultrafiltration boxes and other devices, can complete the concentration and filtration of gelatin liquid at room temperature compared with traditional gelatin concentration technology, making the device less energy-consuming and more difficult to destroy gelatin components, thereby further improving the production quality of gelatin concentrate. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic diagram of the overall structure of a gelatin membrane concentration ultrafiltration treatment device in an embodiment of the utility model;
[0016] Figure 2 This is a schematic diagram of the overall structure of a gelatin membrane concentration ultrafiltration treatment device after opening the cover in an embodiment of the utility model;
[0017] Figure 3 This is a schematic diagram of the internal structure of a gelatin membrane concentration ultrafiltration treatment device in an embodiment of the utility model;
[0018] Figure 4 It is a schematic diagram of the structure of the concentrate tank in the embodiment of the utility model.
[0019] In the figure: 1. box cover; 2. box body; 3. water outlet pipe; 4. control panel; 5. liquid inlet flange; 6. fixing block; 7. movable door; 8. concentrate tank; 9. fixing seat; 10. raw material box; 11. sanitary stainless steel pipe; 12. ultraviolet disinfection box; 13. circulation storage box; 14. pressure pump; 15. pressure sensor; 16. membrane unit; 17. ultrafiltration box; 18. feed port; 19. rubber mold. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] See also Figure 1-Figure 4 As shown, a membrane concentration ultrafiltration treatment device for gelatin comprises a box body 2, a box cover 1 is movably connected to the top of the box body 2, a raw material box 10, an ultraviolet disinfection box 12, a circulation storage box 13, an ultrafiltration box 17 and a membrane unit 16 are fixedly connected inside the box body 2, the raw material box 10, the ultraviolet disinfection box 12, the circulation storage box 13, the ultrafiltration box 17 and the membrane unit 16 are connected through a sanitary stainless steel pipe 11, a plurality of pressure pumps 14 are fixedly connected to the sanitary stainless steel pipe 11, and a pressure sensor 15 is fixedly connected to the side wall of the pressure pump 14; through the sanitary stainless steel pipe 11, the ultrafiltration box 17 and the like, when in use, the sanitary stainless steel pipe 11 is used to pressurize the membrane unit The fully concentrated gelatin concentrate in 16 flows into the ultrafiltration box 17, and pressure is applied to the gelatin concentrate through the ultrafiltration box 17, so that small molecule solutes and solvents pass through the hollow fiber ultrafiltration membrane with a certain pore size, thereby realizing the separation of the gelatin concentrate. This process only uses pressure as the power of membrane separation, so the separation device is simple, the process is short, the operation is simple, and it is easy to control and maintain. Through the arrangement of the membrane unit 16, the ultrafiltration box 17 and other devices, compared with the traditional gelatin concentration technology, the device can complete the concentration and filtration of the gelatin solution at room temperature, so that the energy consumption of the device is smaller and it is more difficult to destroy the gelatin component, thereby further improving the production quality of the gelatin concentrate.
[0022] In this embodiment, preferably, a fixing block 6 is fixedly connected to the bottom of the box cover 1, and a liquid inlet flange 5 and a water outlet pipe 3 are fixedly connected to the side wall of the box body 2. Through the liquid inlet flange 5 and the water outlet pipe 3, moisture can be provided to the inside of the device to complete the dissolution of the gelatin raw material. At the same time, a high-pressure water pipe can be connected to the liquid inlet flange 5 to flush the inside of the device to keep the device clean.
[0023] In this embodiment, preferably, a control panel 4 is fixedly connected to the side wall of the box body 2, and an alarm is fixedly connected inside the control panel 4. The pH, temperature and other conditions of the gelatin solution can be monitored in real time through the control panel 4, and an alarm can be generated according to changes in the solution.
[0024] In this embodiment, preferably, a temperature sensor and a pH meter are provided on the feed pipe of the membrane unit 16.
[0025] In this embodiment, preferably, a movable door 7 is movably connected to the top of the raw material box 10, and a plurality of fixing seats 9 are provided on the top of the ultrafiltration box.
[0026] In the present embodiment, preferably, a nozzle is fixedly connected to the center of the top of the fixing seat 9, a concentrated liquid tank 8 is movably connected to the top of the fixing seat 9, a feed port 18 is opened at the top of the concentrated liquid tank 8, and a rubber mold 19 is fixedly connected to the bottom of the feed port 18. The concentrated liquid tank 8 is fixed by placing the feed port 18 at the top of the concentrated liquid tank 8 into the nozzle at the top of the fixing seat 9, and the concentrated liquid tank 8 is fixed by applying pressure to the nozzle so that the concentrated liquid after ultrafiltration is completed enters the concentrated liquid tank 8 for collection. When the collection is completed, the concentrated liquid tank 8 is pulled out, and at the same time, the rubber mold 19 at the bottom of the feed port 18 is restored to block the feed port 18 to prevent the concentrated liquid from leaking out.
[0027] When the gelatin membrane concentration ultrafiltration treatment equipment of the present embodiment is in use, workers add raw materials and water to the device through the liquid inlet flange 5 and the movable door 7. The raw materials enter the circulation storage box 13 after being disinfected by the ultraviolet disinfection box 12. The raw materials and water circulate in the circulation storage box 13 and the membrane unit 16 to fully dissolve the gelatin solution. After the dissolution is completed, it enters the ultrafiltration device for ultrafiltration treatment; the concentrated liquid tank 8 is fixed by placing the feed port 18 at the top of the concentrated liquid tank 8 into the nozzle at the top of the fixed seat 9, and the concentrated liquid after the ultrafiltration is completed is pressurized to the nozzle so that the concentrated liquid enters the concentrated liquid tank 8 for collection. When the collection is completed, the concentrated liquid tank 8 is pulled out, and the rubber mold 19 at the bottom of the feed port 18 is restored to feed the concentrated liquid. The port 18 is blocked to prevent the concentrated liquid from leaking out; wherein pressure is applied to the gelatin concentrate through the ultrafiltration box 17 to allow small molecule solutes and solvents to pass through the hollow fiber ultrafiltration membrane of a certain pore size, thereby realizing the separation of the gelatin concentrate. This process only uses pressure as the power of membrane separation, so the separation device is simple, the process is short, the operation is simple, and it is easy to control and maintain; compared with traditional gelatin concentration technology, the device can complete the concentration and filtration of gelatin liquid at room temperature, making the device less energy-consuming and more difficult to destroy the gelatin component, thereby further improving the production quality of gelatin concentrate; when the concentration is completed, a high-pressure water pipe can be connected to the liquid inlet flange 5 to flush the inside of the device to keep the device clean.
[0028] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.
Claims
1. A gelatin membrane concentration ultrafiltration treatment device, comprising a housing (2), characterized in that: The top of the box body (2) is movably connected to a box cover (1), and the inside of the box body (2) is fixedly connected to a raw material box (10), an ultraviolet disinfection box (12), a circulation storage box (13), an ultrafiltration box (17), and a membrane unit (16). The raw material box (10), the ultraviolet disinfection box (12), the circulation storage box (13), the ultrafiltration box (17), and the membrane unit (16) are connected via a sanitary stainless steel pipe (11), and a plurality of booster pumps (14) are fixedly connected to the sanitary stainless steel pipe (11), and a pressure sensor (15) is fixedly connected to the side wall of the booster pump (14).
2. The gelatin membrane concentration ultrafiltration treatment equipment according to claim 1, characterized in that: The bottom of the box cover (1) is fixedly connected to a fixing block (6), and the side wall of the box body (2) is fixedly connected to a liquid inlet flange (5) and a water outlet pipe (3).
3. The gelatin membrane concentration ultrafiltration treatment equipment according to claim 1, characterized in that: A control panel (4) is fixedly connected to the side wall of the box body (2), and an alarm is fixedly connected inside the control panel (4).
4. The gelatin membrane concentration ultrafiltration treatment equipment according to claim 1, characterized in that: The feed pipe of the membrane unit (16) is provided with a temperature sensor and a pH meter.
5. The gelatin membrane concentration ultrafiltration treatment equipment according to claim 1, characterized in that: A movable door (7) is movably connected to the top of the raw material box (10), and a plurality of fixing seats (9) are provided on the top of the ultrafiltration box.
6. The gelatin membrane concentration ultrafiltration treatment equipment according to claim 5, characterized in that: A nozzle is fixedly connected to the center of the top of the fixing seat (9), a concentrated liquid tank (8) is movably connected to the top of the fixing seat (9), a feed port (18) is provided at the top of the concentrated liquid tank (8), and a rubber mold (19) is fixedly connected to the bottom of the feed port (18).