Feeding device of asphalt emulsifier reaction kettle
By designing a feeding device including a cover plate, a storage chamber, a discharge port and a adjustment device, the problems of inconvenience in feeding and uneven reactions in the prior art are solved, and flexible adjustment and reaction of the volume of asphalt emulsifier are realized. Uniformity improves production efficiency and safety.
Patent Information
- Application Number
- CN202323442400.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-18
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2033-12-18
AI Technical Summary
The feeding device of the existing asphalt emulsifier reactor is inconvenient to use and the feeding volume cannot be adjusted, resulting in uneven reactions of raw materials in the reactor and affecting production.
A feeding device including a cover plate, a storage chamber, a discharge port and a adjustment device is designed. Through the connection of the connecting rod and the upper partition, the adjustment ring drives the connecting rod and the upper partition to rotate, so as to achieve the misalignment between the upper speed control hole and the lower speed control hole, and adjust the flow rate of the asphalt emulsifier. At the same time, by adjusting the coordination between the screw and the curved plate, the risk of splashing is avoided and safety is improved.
The flexible adjustment of the volume of asphalt emulsifier is achieved, ensuring uniform reaction of raw materials in the reactor, improving production efficiency, and reducing the risk of splashing through safe design.
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Figure CN222427931U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of reaction kettle equipment, in particular to a feeding device for an asphalt emulsifier reaction kettle. Background Art
[0002] Reactors are containers for physical or chemical reactions. Reactors can be classified into carbon steel reactors, stainless steel reactors and glass-lined reactors (enamel reactors) based on their material selection. They are widely used in production users such as petroleum, chemical, rubber, pesticide, dye, medicine, food, and various scientific research projects. The working principle of the reactor is to drive the stirring shaft through the motor to stir the reactants to make them fully react to obtain the required substances.
[0003] However, the feeding device of the asphalt emulsifier reactor on the current market is inconvenient to use. The feeding device of the traditional reactor cannot adjust and control the feeding volume, which causes uneven reaction of the raw materials in the reactor and has a great impact on production. Utility Model Content
[0004] The purpose of the utility model is to provide a feeding device for an asphalt emulsifier reactor, so as to solve the problem that the feeding device for an asphalt emulsifier reactor in the current market is inconvenient to use as mentioned in the above background technology, and the feeding device of a traditional reactor cannot adjust and control the feeding volume, thereby causing uneven reaction of the raw materials in the reactor, which has a great impact on production.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a feeding device for an asphalt emulsifier reactor, comprising a cover plate, a surface of the cover plate is fixedly connected to a first storage chamber, a surface of the first storage chamber is fixedly connected to a second storage chamber, a surface of the second storage chamber is fixedly connected to a discharge port, a surface of the cover plate is provided with a feed port, a surface of the cover plate is fixedly connected to a rotating shaft, a surface of the rotating shaft is movably connected to a connecting rod, an end of the connecting rod away from the rotating shaft is fixedly connected to an upper partition, an adjusting ring is provided at the top of the connecting rod, an upper speed regulating hole is provided on the surface of the upper partition, a lower partition is fixedly connected to the inside of the first storage chamber, a lower speed regulating hole is provided on the surface of the lower partition, an adjusting screw is threadedly connected to the surface of the discharge port, a resist is fixedly connected to the surface of the adjusting screw, a curved plate is abutted against the surface of the resist, a limiting groove is provided on the surface of the curved plate, and a supporting rod is fixedly connected to the surface of the curved plate.
[0006] Preferably, the cover plate is connected to the first storage chamber by bolts, and the second storage chamber is connected to the first storage chamber in a conical shape.
[0007] Preferably, the rotating shaft is in a circular ring shape and is fixed on the surface of the cover plate, and the connecting rod is in a rod shape and passes through the rotating shaft.
[0008] .The feeding device of the asphalt emulsifier reactor according to the claim is characterized in that one end of the connecting rod is connected to the upper partition, and the other end of the connecting rod is connected to the adjusting ring.
[0009] Preferably, the upper speed regulating hole is in the shape of a circular groove and is opened on the surface of the upper partition, and the lower partition is in the shape of a disc and is fixed inside the first storage chamber, and the upper speed regulating hole corresponds to the lower speed regulating hole.
[0010] Preferably, a swivel is provided on the surface of the adjusting screw, the stop block is in a block shape and connected to the adjusting screw, the arc plate is in two groups and moves inside the discharge port, the limiting groove is a strip groove opened on the surface of the arc plate, and the stop block corresponds to the limiting groove.
[0011] Preferably, the support rod is in a rod shape and fixed on the top end of the arc-shaped plate, a limiting hole is provided on the inner surface of the discharge port, and the support rod is movably connected to the limiting hole.
[0012] Compared with the prior art, the beneficial effects of the utility model are:
[0013] 1. Through the connection between the connecting rod and the upper partition, under the action of the adjusting ring, the connecting rod and the upper partition can be driven to rotate synchronously by rotating the adjusting ring, so that the upper speed regulating hole and the lower speed regulating hole are misaligned, so as to adjust the flow rate when the asphalt emulsifier is poured into the first storage chamber from the feed port, which is convenient for controlling the volume of the asphalt emulsifier and realizing uniform synthesis of asphalt in the reactor. Through the connection between the rotating shaft and the connecting rod, on the one hand, it plays a role of limiting the upper partition, and on the other hand, it enables the staff to rotate the connecting rod and the upper partition without worry.
[0014] 2. Through the connection between the discharge port and the arc plate, under the action of the adjusting screw and the stop block, the position of the arc plate can be changed by turning the adjusting screw inward, avoiding the risk of splashing caused by the asphalt emulsifier flowing out of the discharge port, thereby improving the safety of the feeding device. Through the action of the support rod, the discharge port and the arc plate can be firmly connected to avoid the arc plate falling off due to the weight of the asphalt emulsifier itself. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic diagram of the front three-dimensional structure of the utility model;
[0016] Figure 2 It is a partially cutaway stereoscopic schematic diagram of the utility model;
[0017] Figure 3 It is a partially sectional exploded stereoscopic schematic diagram of the upper partition structure of the utility model;
[0018] Figure 4It is a partial cutaway perspective schematic diagram of the discharge port structure of the utility model;
[0019] Figure 5 For this utility model Figure 4 A partial cross-sectional exploded perspective diagram.
[0020] In the figure: 1. cover plate; 2. first storage chamber; 3. second storage chamber; 4. discharge port; 5. feed port; 6. rotating shaft; 7. connecting rod; 8. upper partition; 9. adjusting ring; 10. upper speed regulating hole; 11. lower partition; 12. lower speed regulating hole; 13. adjusting screw; 14. stop block; 15. arc plate; 16. limit groove; 17. support rod. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] See also Figure 1-5 , an embodiment provided by the utility model:
[0023] A feeding device for an asphalt emulsifier reactor comprises a cover plate 1, a first storage chamber 2 is fixedly connected to the surface of the cover plate 1, a second storage chamber 3 is fixedly connected to the surface of the first storage chamber 2, a discharge port 4 is fixedly connected to the surface of the second storage chamber 3, a feed port 5 is arranged on the surface of the cover plate 1, a rotating shaft 6 is fixedly connected to the surface of the rotating shaft 6, a connecting rod 7 is movably connected to the surface of the rotating shaft 6, an upper partition plate 8 is fixedly connected to the end of the connecting rod 7 away from the rotating shaft 6, an adjusting ring 9 is arranged on the top of the connecting rod 7, an upper speed regulating hole 10 is provided on the surface of the upper partition plate 8, a lower partition plate 11 is fixedly connected to the inside of the first storage chamber 2, a lower speed regulating hole 12 is provided on the surface of the lower partition plate 11, an adjusting screw 13 is threadedly connected to the surface of the discharge port 4, a stop block 14 is fixedly connected to the surface of the adjusting screw 13, and the surface of the stop block 14 is contacted with the contact ring 9. It is connected to an arc plate 15, and a limiting groove 16 is provided on the surface of the arc plate 15. A support rod 17 is fixedly connected to the surface of the arc plate 15. The cover plate 1 is fixed to the top of the first storage chamber 2 by bolts, which is convenient for the staff to disassemble and install 01. The rotating shaft 6 is sleeved on the surface of the connecting rod 7, and one end of the connecting rod 7 is connected to the upper partition 8, and the other end of the connecting rod 7 is connected to the adjusting ring 9. The connecting rod 7 and the upper partition 8 can be driven to rotate synchronously by rotating the adjusting ring 9, thereby facilitating the position of the upper speed regulating hole 10 and achieving the effect of speed regulating the asphalt emulsifier. Through the connection between the discharge port 4 and the arc plate 15, under the action of the adjusting screw 13 and the stop block 14, the position of the arc plate 15 can be changed by rotating the adjusting screw 13 inward to avoid leakage of the asphalt emulsifier, which greatly improves the safety of the feeding device.
[0024] Furthermore, the cover plate 1 is connected to the first storage chamber 2 by bolts, and the second storage chamber 3 is connected to the first storage chamber 2 in a cone shape. Six groups of bolts are arranged on the surface of the cover plate 1 to facilitate the disassembly and installation of the cover plate 1 and the first storage chamber 2. The shape of the second storage chamber 3 is cone-shaped to facilitate the asphalt emulsifier to flow out from the discharge port 4 better.
[0025] Furthermore, the rotating shaft 6 is fixed on the surface of the cover plate 1 in a circular ring shape, and the connecting rod 7 is in a rod shape and passes through the rotating shaft 6. The rotating shaft 6 is sleeved on the surface of the connecting rod 7, and the rotating shaft 6 is fixed on the surface of the cover plate 1. On the one hand, the connecting rod 7 and the upper partition 8 are limited, and on the other hand, the connecting rod 7 and the upper partition 8 can be rotated without worry.
[0026] Furthermore, one end of the connecting rod 7 is connected to the upper partition 8, and the other end of the connecting rod 7 is connected to the adjusting ring 9. The adjusting ring 9 is arranged above the cover plate 1, and the upper partition 8 is arranged inside the first storage chamber 2. The connecting rod 7 is fixedly connected to the upper partition 8. By rotating the adjusting ring 9, the connecting rod 7 and the upper partition 8 can be driven to rotate synchronously, thereby facilitating the position of the upper speed regulating hole 10 and achieving the effect of speed regulating the asphalt emulsifier.
[0027] Furthermore, the upper speed regulating hole 10 is opened in the surface of the upper partition 8 in the shape of a circular groove, and the lower partition 11 is fixed in the inside of the first storage chamber 2 in the shape of a disc. The upper speed regulating hole 10 corresponds to the lower speed regulating hole 12. The upper speed regulating hole 10 and the lower speed regulating hole 12 have the same shape and size. When the position of the upper speed regulating hole 10 moves, the gap between the upper speed regulating hole 10 and the lower speed regulating hole 12 will gradually change, thereby achieving the adjustment of the flow rate of the asphalt emulsifier.
[0028] Furthermore, a rotating ring is provided on the surface of the adjusting screw 13, the stop block 14 is in a block shape and connected to the adjusting screw 13, the arc plate 15 is in two groups and moves inside the discharge port 4, the limiting groove 16 is a strip groove opened on the surface of the arc plate 15, the stop block 14 corresponds to the limiting groove 16, by rotating the adjusting screw 13, the position of the stop block 14 changes, so that the contact point between the stop block 14 and the limiting groove 16 changes, so that the angle of the arc plate 15 rotates, and the distance between the two groups of arc plates 15 is changed.
[0029] Furthermore, the support rod 17 is fixed in a rod shape on the top end of the arc plate 15, and a limiting hole is provided on the inner surface of the discharge port 4. The support rod 17 is movably connected to the limiting hole. By connecting the support rod 17 to the limiting hole on the inner surface of the discharge port 4, on the one hand, the discharge port 4 and the arc plate 15 can be firmly connected. On the other hand, the rotation of the arc plate 15 is centered on the support rod 17. Under the action of the support rod 17, the angle of the arc plate 15 can be better adjusted.
[0030] Working principle:
[0031] When working, first fix the discharge port 4 on the reactor, then add the asphalt emulsifier from the feed port 5, and then turn the adjusting ring 9 according to the required amount of asphalt emulsifier. At this time, the connecting rod 7 and the upper partition 8 rotate synchronously, and then the gap between the upper speed regulating hole 10 and the lower speed regulating hole 12 changes. The overlap flow rate of the upper speed regulating hole 10 and the lower speed regulating hole 12 is the largest, and vice versa, until the asphalt emulsifier flow rate is adjusted to the best reaction. Then turn the adjusting screw 13, and the abutment block 14 abuts against the limit groove 16. At this time, the angle of the arc plate 15 changes, and the two groups of arc plates 15 are adjusted to the best flow rate, and then start the reaction of the reactor.
[0032] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
Claims
1. A feeding device for an asphalt emulsifier reactor, comprising a cover plate (1), characterized in that: The surface of the cover plate (1) is fixedly connected to a first material storage chamber (2), the surface of the first material storage chamber (2) is fixedly connected to a second material storage chamber (3), the surface of the second material storage chamber (3) is fixedly connected to a discharge port (4), the surface of the cover plate (1) is provided with a feed port (5), the surface of the cover plate (1) is fixedly connected to a rotating shaft (6), the surface of the rotating shaft (6) is movably connected to a connecting rod (7), the end of the connecting rod (7) away from the rotating shaft (6) is fixedly connected to an upper partition (8), the top end of the connecting rod (7) is provided with an adjusting ring (9), the upper An upper speed regulating hole (10) is provided on the surface of the partition (8); a lower partition (11) is fixedly connected to the interior of the first storage chamber (2); a lower speed regulating hole (12) is provided on the surface of the lower partition (11); an adjusting screw (13) is threadedly connected to the surface of the discharge port (4); a stop block (14) is fixedly connected to the surface of the adjusting screw (13); a curved plate (15) is abutted against the surface of the stop block (14); a limiting groove (16) is provided on the surface of the curved plate (15); a support rod (17) is fixedly connected to the surface of the curved plate (15).
2. The feeding device for the asphalt emulsifier reactor according to claim 1, characterized in that: The cover plate (1) is connected to the first storage chamber (2) via bolts, and the second storage chamber (3) is connected to the first storage chamber (2) in a conical shape.
3. The feeding device for the asphalt emulsifier reactor according to claim 1, characterized in that: The rotating shaft (6) is in the shape of a circular ring and is fixed on the surface of the cover plate (1); the connecting rod (7) is in the shape of a rod and penetrates the rotating shaft (6).
4. The feeding device for the asphalt emulsifier reactor according to claim 1, characterized in that: One end of the connecting rod (7) is connected to the upper partition plate (8), and the other end of the connecting rod (7) is connected to the adjustment ring (9).
5. The feeding device for the asphalt emulsifier reactor according to claim 1, characterized in that: The upper speed regulating hole (10) is in the shape of a circular groove and is opened on the surface of the upper partition (8); the lower partition (11) is in the shape of a disc and is fixed inside the first storage chamber (2); the upper speed regulating hole (10) corresponds to the lower speed regulating hole (12).
6. The feeding device for the asphalt emulsifier reactor according to claim 1, characterized in that: The surface of the adjusting screw (13) is provided with a rotating ring, the stop block (14) is block-shaped and connected to the adjusting screw (13), the arc-shaped plate (15) is in two groups and moves inside the discharge port (4), the limiting groove (16) is a strip-shaped groove opened on the surface of the arc-shaped plate (15), and the stop block (14) corresponds to the limiting groove (16).
7. The feeding device for the asphalt emulsifier reactor according to claim 1, characterized in that: The support rod (17) is in a rod shape and is fixed on the top end of the arc-shaped plate (15). A limiting hole is provided on the inner surface of the discharge port (4), and the support rod (17) is movably connected to the limiting hole.