High-wear-resistance ceramic composite board hammer
By evenly setting ceramic blocks on the plate hammer and achieving gradient wear, the problem of plate hammer wear is solved, the wear resistance and service life are improved, and the anti-wear measures are simplified.
Patent Information
- Application Number
- CN202420264804.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-04
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2034-02-04
AI Technical Summary
Existing plate hammers are prone to wear during work, resulting in short service life and complex anti-wear measures.
A high wear-resistant ceramic composite plate hammer is designed, and the ceramic blocks are evenly arranged on the upper and lower plate hammers, and the gradual utilization of the ceramic blocks is achieved through gradient wear during use.
It significantly improves the wear resistance and service life of the plate hammer, simplifies anti-wear measures, and reduces production complexity.
Smart Images

Figure CN222428154U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of plate hammers, in particular to a high-wear-resistant ceramic composite plate hammer. Background Art
[0002] The impact crusher is one of the most widely used crushing machine types. The plate hammer is an important component of the impact crusher. When the material enters the plate hammer action area, it is crushed by the high-speed impact of the plate hammer and thrown onto the impact plate installed above the rotor to be crushed again, and then bounces back from the impact liner to the plate hammer action area to be crushed again. The plate hammer is one of the components of the crusher when processing materials, among which the plate hammer made of high chromium cast iron is more commonly used.
[0003] Since the plate hammer needs to collide and rub with the material when working, the plate hammer is easy to wear. In order to prevent the plate hammer from wearing, the plate hammer is often subjected to special heat treatment or a titanium nitride coating is connected to the surface of the plate hammer body; this often makes the manufacturing process of the plate hammer complicated. Utility Model Content
[0004] In view of the deficiencies of the prior art, the utility model provides a highly wear-resistant ceramic composite plate hammer to solve the technical problem that the plate hammer is easily worn.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a highly wear-resistant ceramic composite plate hammer, comprising an upper plate hammer body, a limiting groove is provided at the bottom end of the upper plate hammer body, three limiting grooves are evenly arranged with the bottom end of the upper plate hammer body as the center, the limiting groove is an inverted "concave" shaped structure, a lower plate hammer body is provided below the upper plate hammer body, the top of the lower plate hammer body is fixedly connected with a limiting protrusion, three limiting protrusions are evenly arranged with the top end of the lower plate hammer body as the center, the limiting protrusion is an inverted "concave" shaped structure, the limiting protrusion corresponds to the limiting groove one by one and is adapted to the limiting groove, the length of the limiting protrusion is less than the length of the limiting groove, a mounting block is fixedly connected to the middle of the top end of the upper plate hammer body, a V-shaped groove is provided in the middle of the top end of the mounting block, the limiting block is fixedly connected to the middle of the V-shaped groove, a lifting hole is provided on the front side of the lower plate hammer body, the lifting holes are symmetrically arranged with the front side of the lower plate hammer body as the center, and a total of four lifting holes are symmetrically arranged with the top end of the lower plate hammer body as the center.
[0006] As a further solution of the utility model, a first upper mounting groove is opened at the left end of the upper plate hammer body, a first upper ceramic block is arranged inside the first upper mounting groove, a second upper mounting groove is arranged at the right end of the first upper mounting groove, a second upper ceramic block is arranged inside the second upper mounting groove, a third upper mounting groove is arranged at the right end of the second upper mounting groove, and a third upper ceramic block is arranged inside the third upper mounting groove.
[0007] After the upper plate hammer is worn during use, the first upper ceramic block comes into contact with the material first. At this time, the width of the first upper ceramic block is large, which can enhance the use of the upper plate hammer and improve wear resistance. When the wear continues, the second upper ceramic block and the third upper ceramic block are worn to achieve gradient utilization.
[0008] As a further solution of the utility model, the first upper ceramic block, the second upper ceramic block and the third upper ceramic block are symmetrically arranged with the front side of the upper plate hammer body as the center, and there are ten of them evenly arranged. The length, width and height of the first upper ceramic block are all greater than those of the second upper ceramic block, and the length, width and height of the second upper ceramic block are all greater than those of the third upper ceramic block.
[0009] The upper plate hammer body has stronger wear resistance when in use; when the upper plate hammer body is worn out, a gradient decrease is achieved, which greatly increases the wear resistance of the upper plate hammer body when in use.
[0010] As a further solution of the utility model, a first lower mounting groove is opened at the left end of the lower plate hammer body, a first lower ceramic block is arranged inside the first lower mounting groove, a second lower mounting groove is arranged at the right end of the first lower mounting groove, a second lower ceramic block is arranged inside the second lower mounting groove, a third lower mounting groove is arranged at the right end of the second lower mounting groove, and a third lower ceramic block is arranged inside the third lower mounting groove.
[0011] After the lower plate hammer body is worn during use, the first lower ceramic block comes into contact with the material first. At this time, the width of the first lower ceramic block is large, which can enhance the use of the lower plate hammer body and improve wear resistance. After continued wear, the second lower ceramic block and the third lower ceramic block are worn to achieve gradient utilization.
[0012] As a further solution of the utility model, the first lower ceramic block, the second lower ceramic block and the third lower ceramic block are symmetrically arranged with the front side of the lower plate hammer body as the center, and there are eight of them in total. The length, width and height of the first lower ceramic block are all greater than those of the second lower ceramic block, and the length, width and height of the second lower ceramic block are all greater than those of the third lower ceramic block.
[0013] The lower plate hammer body has stronger wear resistance when in use; when the lower plate hammer body is worn out during use, a gradient decrease is achieved, which greatly increases the wear resistance of the lower plate hammer body during use.
[0014] As a further preferred embodiment of the present invention, a limiting plug is provided at the front end of the limiting groove, and the limiting plug is symmetrically arranged front and back with the top end of the upper plate hammer body as the center. There are six limiting plugs in total, and the limiting plugs are matched with the limiting groove. The angle of the V-shaped groove is between 90° and 110°.
[0015] Compared with the prior art, the high wear-resistant ceramic composite blow bar provided by the utility model has the following beneficial effects:
[0016] The utility model can perform gradient wear by arranging the first upper ceramic block, the second upper ceramic block, the third upper ceramic block, the first lower ceramic block, the second lower ceramic block and the third lower ceramic block, thereby greatly increasing the wear resistance of the upper plate hammer body and the lower plate hammer body when in use and improving the service life of the upper plate hammer body and the lower plate hammer body; the installation block, the V-shaped groove and the limit block are arranged, which can facilitate the installation and fixation of the upper plate hammer body and the lower plate hammer body. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for use in the embodiments are briefly introduced below. Obviously, the drawings described below are only examples of the embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0018] Figure 1 It is a front cross-sectional structural schematic diagram of an embodiment of the utility model;
[0019] Figure 2 It is a schematic diagram of the structure of an embodiment of the utility model;
[0020] Figure 3 This is a schematic diagram of the cross-sectional structure of the upper plate hammer body in a top view according to an embodiment of the utility model;
[0021] Figure 4 This is a schematic diagram of the bottom cross-sectional structure of the upper plate hammer body of the embodiment of the utility model;
[0022] Figure 5 It is a schematic diagram of the top cross-sectional structure of the lower plate hammer body of an embodiment of the utility model.
[0023] Figure markings: 1. upper plate hammer body; 2. limiting groove; 3. lower plate hammer body; 4. limiting protrusion; 5. mounting block; 6. V-shaped groove; 7. limiting block; 8. lifting hole; 9. first upper mounting groove; 10. first upper ceramic block; 11. second upper mounting groove; 12. second upper ceramic block; 13. third upper mounting groove; 14. third upper ceramic block; 15. first lower mounting groove; 16. first lower ceramic block; 17. second lower mounting groove; 18. second lower ceramic block; 19. third lower mounting groove; 20. third lower ceramic block; 21. limiting plug. DETAILED DESCRIPTION
[0024] In order to make the purpose, technical solution and advantages of the embodiments of the present invention more clear, the embodiments of the present invention are further described in detail in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.
[0025] In the description of the embodiments of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "inside", "outside", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the embodiments of the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the embodiments of the present invention.
[0026] In the description of the embodiments of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense. For example, it can be a fixed connection, an integral connection, or a detachable connection; it can be the internal connection of two components; it can be directly connected or indirectly connected through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the embodiments of the present invention can be understood according to specific circumstances.
[0027] Embodiment 1:
[0028] See also Figure 1-2 As shown, the high wear-resistant ceramic composite plate hammer of the utility model embodiment comprises an upper plate hammer body 1, a limiting groove 2 is provided at the bottom end of the upper plate hammer body 1, three limiting grooves 2 are evenly arranged with the bottom end of the upper plate hammer body 1 as the center, and the limiting groove 2 is an inverted "concave" shaped structure, a lower plate hammer body 3 is arranged below the upper plate hammer body 1, and the top end of the lower plate hammer body 3 is fixedly connected to a limiting protrusion 4, and three limiting protrusions 4 are evenly arranged with the top end of the lower plate hammer body 3 as the center, and the limiting protrusion 4 is an inverted "concave" shaped structure. The limiting protrusion 4 corresponds to and matches the limiting groove 2 one by one, the length of the limiting protrusion 4 is smaller than the length of the limiting groove 2, a mounting block 5 is fixedly connected to the middle of the top of the upper plate hammer body 1, a V-shaped groove 6 is opened in the middle of the top of the mounting block 5, and a limiting block 7 is fixedly connected in the middle of the V-shaped groove 6. A lifting hole 8 is opened on the front of the lower plate hammer body 3, and the lifting holes 8 are symmetrically arranged with the front of the lower plate hammer body 3 as the center, and there are four lifting holes 8 symmetrically arranged front and back with the top of the lower plate hammer body 3 as the center.
[0029] The left end of the upper plate hammer body 1 is provided with a first upper mounting groove 9, a first upper ceramic block 10 is arranged inside the first upper mounting groove 9, a second upper mounting groove 11 is arranged at the right end of the first upper mounting groove 9, a second upper ceramic block 12 is arranged inside the second upper mounting groove 11, a third upper mounting groove 13 is arranged at the right end of the second upper mounting groove 11, and a third upper ceramic block 14 is arranged inside the third upper mounting groove 13. After the upper plate hammer body 1 is worn during use, the first upper ceramic block 10 first contacts the material. At this time, the width of the first upper ceramic block 10 is large, which can enhance the use of the upper plate hammer body 1 and improve the wear resistance; when the wear continues, the second upper ceramic block 12 and the third upper ceramic block 14 are worn to achieve gradient utilization.
[0030] Embodiment 2: Figure 3-5 As shown, as an improvement to the previous embodiment.
[0031] The first upper ceramic block 10, the second upper ceramic block 12 and the third upper ceramic block 14 are all symmetrically arranged with the front of the upper plate hammer body 1 as the center, and there are ten of them evenly arranged. The length, width and height of the first upper ceramic block 10 are all greater than the length, width and height of the second upper ceramic block 12, and the length, width and height of the second upper ceramic block 12 are all greater than the length, width and height of the third upper ceramic block 14. The upper plate hammer body 1 has stronger wear resistance when in use; when the upper plate hammer body 1 is worn out, a gradient decrease is achieved, which greatly increases the wear resistance of the upper plate hammer body 1 when in use.
[0032] A first lower mounting groove 15 is provided at the left end of the lower plate hammer body 3, a first lower ceramic block 16 is arranged inside the first lower mounting groove 15, a second lower mounting groove 17 is provided at the right end of the first lower mounting groove 15, a second lower ceramic block 18 is arranged inside the second lower mounting groove 17, a third lower mounting groove 19 is provided at the right end of the second lower mounting groove 17, and a third lower ceramic block 20 is arranged inside the third lower mounting groove 19. After the lower plate hammer body 3 is worn during use, the first lower ceramic block 16 first contacts the material. At this time, the width of the first lower ceramic block 16 is large, which can enhance the use of the lower plate hammer body 3 and improve the wear resistance; when the wear continues, the second lower ceramic block 18 and the third lower ceramic block 20 are worn to achieve gradient utilization.
[0033] The first lower ceramic block 16, the second lower ceramic block 18 and the third lower ceramic block 20 are all symmetrically arranged with the front of the lower plate hammer body 3 as the center, and there are eight of them in total. The length, width and height of the first lower ceramic block 16 are all greater than those of the second lower ceramic block 18, and the length, width and height of the second lower ceramic block 18 are all greater than those of the third lower ceramic block 20. The lower plate hammer body 3 has stronger wear resistance when in use; after the lower plate hammer body 3 is worn out during use, a gradient decrease is achieved, which greatly increases the wear resistance of the lower plate hammer body 3 when in use.
[0034] A limiting plug 21 is provided at the front end of the limiting groove 2. The limiting plug 21 is symmetrically arranged front and back with the top of the upper plate hammer body 1 as the center. There are six limiting plugs 21 in total. The limiting plug 21 is adapted to the limiting groove 2. The angle of the V-shaped groove 6 is between 90° and 110°. The purpose of the limiting plug 21 being adapted to the limiting groove 2 is to limit and fix the upper plate hammer body 1 and the lower plate hammer body 3; the different angles of the V-shaped groove 6 facilitate the installation and fixation of the upper plate hammer body 1 and the lower plate hammer body 3.
[0035] When in use, the limiting protrusion 4 is passed through the limiting groove 2, and the limiting protrusion 4 is inserted into the inside of the limiting groove 2, so that the upper plate hammer body 1 and the lower plate hammer body 3 are fixedly connected, the length and width of the upper plate hammer body 1 and the lower plate hammer body 3 are aligned, and then the limiting plugs 21 are respectively inserted into the inside of the six limiting grooves 2, so that the fixation of the upper plate hammer body 1 and the lower plate hammer body 3 is more stable.
[0036] The first upper ceramic block 9 is installed inside the first upper mounting groove 10, the second upper ceramic block 12 is installed inside the second upper mounting groove 11, the third upper ceramic block 14 is installed inside the third upper mounting groove 13, the first lower ceramic block 16 is installed inside the first lower mounting groove 15, the second lower ceramic block 18 is installed inside the second lower mounting groove 17, and the third lower ceramic block 20 is installed inside the third lower mounting groove 19. After the upper plate hammer body 1 and the lower plate hammer body 3 are worn during use, the first upper ceramic block 10 and the first lower ceramic block 16 are first in contact with the material. At this time, the first upper ceramic block 10 and the first lower ceramic block 16 are large in width, which can enhance the use of the upper plate hammer body 1 and the lower plate hammer body 3 and improve wear resistance.
[0037] After continued wear, the second upper ceramic block 12 and the second lower ceramic block 18 and the third upper ceramic block 14 and the third lower ceramic block 20 are worn to achieve gradient utilization, making the upper plate hammer body 1 and the lower plate hammer body 3 more wear-resistant; the mounting block 5, V-groove 6, limit block 7 and lifting hole 8 facilitate the lifting and use of the upper plate hammer body 1 and the lower plate hammer body 3.
[0038] The above shows and describes the basic principles of the present invention. The above are only preferred embodiments of the present invention and are not intended to limit the present invention. The above embodiments and descriptions in the specification are only intended to illustrate the principles of the present invention. Without departing from the scope of the present invention, any modifications, equivalent substitutions and improvements made within the spirit and scope of the present invention should be included in the protection scope of the present invention.
Claims
1. A highly wear-resistant ceramic composite plate hammer, comprising an upper plate hammer body (1), characterized in that: The bottom end of the upper plate hammer body (1) is provided with a limiting groove (2), three limiting grooves (2) are evenly arranged with the bottom end of the upper plate hammer body (1) as the center, and the limiting groove (2) is an inverted "concave" shaped structure. A lower plate hammer body (3) is arranged below the upper plate hammer body (1), and the top end of the lower plate hammer body (3) is fixedly connected to a limiting protrusion (4), and three limiting protrusions (4) are evenly arranged with the top end of the lower plate hammer body (3) as the center, and the limiting protrusions (4) are an inverted "concave" shaped structure. The limiting protrusions (4) are one-to-one with the limiting grooves (2). The length of the limiting protrusion (4) is smaller than the length of the limiting groove (2), the middle of the top of the upper plate hammer body (1) is fixedly connected with a mounting block (5), the middle of the top of the mounting block (5) is provided with a V-shaped groove (6), the middle of the V-shaped groove (6) is fixedly connected with a limiting block (7), the front of the lower plate hammer body (3) is provided with a lifting hole (8), the lifting holes (8) are symmetrically arranged with the front of the lower plate hammer body (3) as the center, and there are four lifting holes (8) symmetrically arranged with the top of the lower plate hammer body (3) as the center.
2. The highly wear-resistant ceramic composite blow bar according to claim 1, characterized in that: A first upper mounting groove (9) is provided at the left end of the upper plate hammer body (1), a first upper ceramic block (10) is arranged inside the first upper mounting groove (9), a second upper mounting groove (11) is provided at the right end of the first upper mounting groove (9), a second upper ceramic block (12) is arranged inside the second upper mounting groove (11), a third upper mounting groove (13) is provided at the right end of the second upper mounting groove (11), and a third upper ceramic block (14) is arranged inside the third upper mounting groove (13).
3. The highly wear-resistant ceramic composite blow bar according to claim 2, characterized in that: The first upper ceramic block (10), the second upper ceramic block (12) and the third upper ceramic block (14) are all symmetrically arranged with the front surface of the upper plate hammer body (1) as the center, and there are ten of them evenly arranged; the length, width and height of the first upper ceramic block (10) are all greater than the length, width and height of the second upper ceramic block (12); and the length, width and height of the second upper ceramic block (12) are all greater than the length, width and height of the third upper ceramic block (14).
4. The highly wear-resistant ceramic composite blow bar according to claim 3, characterized in that: A first lower mounting groove (15) is provided at the left end of the lower plate hammer body (3), a first lower ceramic block (16) is arranged inside the first lower mounting groove (15), a second lower mounting groove (17) is provided at the right end of the first lower mounting groove (15), a second lower ceramic block (18) is arranged inside the second lower mounting groove (17), a third lower mounting groove (19) is provided at the right end of the second lower mounting groove (17), and a third lower ceramic block (20) is arranged inside the third lower mounting groove (19).
5. The highly wear-resistant ceramic composite blow bar according to claim 4, characterized in that: The first lower ceramic block (16), the second lower ceramic block (18) and the third lower ceramic block (20) are all symmetrically arranged with the front surface of the lower plate hammer body (3) as the center, and there are eight of them in total; the length, width and height of the first lower ceramic block (16) are all greater than the length, width and height of the second lower ceramic block (18); and the length, width and height of the second lower ceramic block (18) are all greater than the length, width and height of the third lower ceramic block (20).
6. The highly wear-resistant ceramic composite blow bar according to claim 2, characterized in that: A limiting plug (21) is arranged at the front end of the limiting groove (2). The limiting plugs (21) are symmetrically arranged front and back with the top end of the upper plate hammer body (1) as the center. A total of six limiting plugs (21) are arranged. The limiting plugs (21) are matched with the limiting groove (2). The included angle of the V-shaped groove (6) is between 90° and 110°.