Quick disassembly type color aluminum plate embossing machine

The limit guidance of the color aluminum plate is achieved by using components such as support blocks, threaded columns and sleeve rods in the quick-removing color aluminum plate embossing machine, and the intelligent opening and closing drive motor is realized through the distance measuring sensor and processor, which solves the insertion of the color aluminum plate The frequent problems of offset and drive motor opening and closing reduce scrap rates and simplify operation.

CN222428975UActive Publication Date: 2025-02-07LITONG ALUMINUM IND (SHANDONG) CO LTD
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Patent Information

Application Number
CN202421186253.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-28
Publication Date
2025-02-07
Estimated Expiration
2034-05-28

AI Technical Summary

Technical Problem

The existing quick-removal color aluminum plate embossing machines are prone to deviation when the color aluminum plate is inserted, resulting in high scrap rate. The opening and closing of the drive motor requires manual operation, which is frequent and unnecessary.

Method used

A quick-disassembly colored aluminum plate embossing machine is designed, using components such as support blocks, threaded columns and sleeve rods. The threaded columns are rotated through the forward and reverse motors, and the slider is moved horizontally to align the support blocks with the press rollers, realizing the Limit guidance of colored aluminum plates. At the same time, the distance measuring sensor and processor are used to realize intelligent opening and closing drive motor.

Benefits of technology

It effectively reduces the scrap rate of colored aluminum plates, simplifies the embossing process, avoids frequent manual opening and closing operations, and improves the efficiency of use.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of embossing machines, and discloses a quick-release type color aluminum plate embossing machine which comprises a frame, two groups of pressing rollers are placed at the top of the inner side of the frame, a sliding groove is fixedly formed in the bottom in the frame, and a supporting block is placed on the front side of the joint of the two groups of pressing rollers; rotating rods are fixedly installed on the two sides of the pressing roller and movably penetrate through the side wall of the frame. By arranging the supporting block, the threaded column and the sleeve rod, in the using process of the quick-release colored aluminum plate embossing machine, according to the embossing requirement of a colored aluminum plate, the threaded column can be driven by the forward and reverse motor to rotate, and the threaded column drives the sliding block to move transversely, so that the supporting block is aligned to the corresponding area of the pressing roller; the structure is used for limiting and guiding the colored aluminum plate, so that the situation that the colored aluminum plate is deviated and inserted into the two pressing rollers is prevented, and the rejection rate of the colored aluminum plate is effectively reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of embossing machines, in particular to a quick-detachable color aluminum plate embossing machine. Background Art

[0002] Surface processing of colored aluminum plates, such as embossing, is not only beautiful, but also can improve its strength and rigidity, or enable it to obtain other modified effects, such as noise reduction, slow flow, etc. There are various types of existing embossing machines. Among them, if the embossing station needs to be changed frequently, an embossing machine with screws and ear plates should be selected to facilitate quick disassembly and assembly in the later stage.

[0003] After searching (application number: CN202022384834.0), it can be learned that a quick-detachable color aluminum plate embossing machine includes a frame, a pressure roller fixed on the frame, and a rotating motor that drives the pressure roller to rotate, the pressure roller includes a main roller and an auxiliary roller arranged opposite to each other, the main roller includes a first rotating shaft, and a plurality of first flower-shaped rollers detachably fixed on the first rotating shaft, the auxiliary roller includes a second rotating shaft, and a plurality of second flower-shaped rollers detachably fixed on the second rotating shaft, the first rotating shaft and the second rotating shaft are fixed on the frame and the axes of the first rotating shaft and the second rotating shaft are parallel, the first flower-shaped roller and the second flower-shaped roller are arranged one by one, the color aluminum plate is rolled through between the first flower-shaped roller and the second flower-shaped roller, and a pattern corresponding to the first flower-shaped roller and the second flower-shaped roller is formed on the color aluminum plate.

[0004] In the process of realizing the utility model, the inventors found that the following problems existed in the prior art and have not been solved: although the device has the advantage of reducing the frequency of disassembly and replacement of the pressing roller, it does not have a corresponding guiding mechanism. The insertion of the colored aluminum plate will cause an offset, resulting in a high scrap rate. In addition, since the movement of the colored aluminum plate takes a certain amount of time, after a group of colored aluminum plates is embossed, the drive motor will be selectively turned off. After the colored aluminum plates are adjusted into place, the drive motor will be turned on. There is an unnecessary manual process of starting and closing the motor, which urgently needs to be improved. Therefore, we propose a quick-detachable colored aluminum plate embossing machine. Utility Model Content

[0005] The utility model aims to provide a quick-detachable color aluminum plate embossing machine, which solves the problems raised in the background technology.

[0006] To achieve the above purpose, the utility model provides the following technical solutions: a quick-detachable color aluminum plate embossing machine, comprising a frame, a pressing roller is placed on the top of the inner side of the frame, and there are two groups of pressing rollers, a slide groove is fixedly installed on the bottom of the frame, and a support block is placed on the front side of the intersection of the two groups of pressing rollers;

[0007] A rotating rod is fixedly installed on both sides of the pressure roller, the rotating rod movably penetrates the side wall of the frame, and the rotating rod is rotatably connected to the frame through a bearing, and a driving motor is fixedly installed on one side of the frame close to the rotating rod, and the driving motor is fixedly connected to the rotating rod on the same side;

[0008] The outer walls of the two groups of pressing rollers are provided with embossed patterns, and there are three groups of embossed patterns in total, and the three groups of embossed patterns are all different patterns;

[0009] A guide opening is provided in the middle of the support block, and protective grooves are provided on both sides of the inner wall of the top of the support block;

[0010] An inner rod is fixedly installed at the bottom end of the support block, and the inner rod is movably inserted in the middle of the sleeve rod, and a plurality of uniform arrays of limiting grooves are opened on the front wall of the inner rod, and a bolt is movably screwed on the top of the front wall of the sleeve rod;

[0011] A slider is fixedly mounted at the bottom end of the sleeve rod, the slider is movably positioned in the slide groove, and a screw hole is provided at the bottom of the slider;

[0012] A forward and reverse motor is fixedly installed on one side of the frame close to the slide slot, and a threaded column is fixedly installed on the inner side of the transmission shaft of the forward and reverse motor. The threaded column is screwed to the screw hole through a thread and can be used in combination with components such as a support block, a threaded column and a sleeve rod. During the use of the quick-detachable color aluminum plate embossing machine, according to the embossing requirements of the color aluminum plate, the forward and reverse motors can be used to drive the threaded column to rotate, and the threaded column drives the slider to shift horizontally so that the support block is aligned with the corresponding area of ​​the pressure roller. Subsequently, the height of the support block is slightly raised and lowered according to the thickness of the color aluminum plate. The color aluminum plate passes through the guide port and enters between the two pressure rollers. This structure is used for limiting and guiding the color aluminum plate to prevent the color aluminum plate from being offset and inserted into the two pressure rollers, thereby effectively reducing the scrap rate of the color aluminum plate.

[0013] As an optional solution of the technical solution of the present application, a processor and a distance measuring sensor are respectively fixedly installed in the two groups of the protective grooves, the data output end of the distance measuring sensor is connected to the data input end of the processor, and the signal output end of the processor is connected to the signal input end of the drive motor. It can be used in conjunction with components such as the distance measuring sensor and the processor. Whenever a single group of color aluminum plates passes through the guide port, the distance monitored by the distance measuring sensor is less than the set threshold, the processor issues an instruction, and the drive motor is powered on. On the contrary, when there is no color aluminum plate in the guide port, the drive motor stops. This structure realizes the intelligent opening and closing of the drive motor, avoids frequent manual opening and closing, simplifies the color aluminum plate embossing process, and the use effect is relatively ideal.

[0014] As an optional solution of the technical solution of the present application, a wire hole is opened on the upper side of the support block close to the protective groove, and the wire hole is connected to the protective groove, and wires can be arranged through the wire hole to supply connecting wires for internal and external components.

[0015] As an optional solution of the technical solution of the present application, the inner end of the threaded column is rotatably connected to the inner wall of the slide groove through a rotating seat, and one end of the threaded column can be supported by the rotating seat to prevent the threaded column from sagging and deforming during long-term use.

[0016] As an optional solution of the technical solution of the present application, ear plates are fixedly installed on the bottom of both sides of the frame, and a positioning hole is opened in the middle of the ear plate. The ear plate and the positioning hole can be used to detachably fix the frame to ensure the stability of the limit and meet the needs of later quick-release shifting assembly and use.

[0017] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0018] 1. The utility model discloses a quick-detachable color aluminum plate embossing machine, which is provided with a support block, a threaded column and a sleeve rod. During the use of the quick-detachable color aluminum plate embossing machine, according to the embossing requirements of the color aluminum plate, the threaded column can be driven to rotate by the forward and reverse motors, and the threaded column drives the slider to move horizontally, so that the support block is aligned with the corresponding area of ​​the pressure roller, and then the height of the support block is slightly raised and lowered according to the thickness of the color aluminum plate. The color aluminum plate passes through the guide port and enters between the two pressure rollers. This structure is used for the limited guidance of the color aluminum plate to prevent the color aluminum plate from being offset and inserted into the two pressure rollers, thereby effectively reducing the scrap rate of the color aluminum plate.

[0019] 2. The utility model is a quick-detachable color aluminum plate embossing machine, which is provided with a distance sensor and a processor. Whenever a single group of color aluminum plates passes through the guide port, the distance monitored by the distance sensor is less than the set threshold, the processor issues a command, and the drive motor is powered on. On the contrary, when there is no color aluminum plate in the guide port, the drive motor stops. This structure realizes the intelligent opening and closing of the drive motor, avoids frequent manual opening and closing, simplifies the color aluminum plate embossing process, and has a more ideal use effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Other features, objects and advantages of the present invention will become more apparent by reading the detailed description of non-limiting embodiments with reference to the following drawings:

[0021] Figure 1 This is a schematic diagram of the overall main structure of a quick-detachable color aluminum plate embossing machine of the utility model;

[0022] Figure 2 This is a schematic diagram of the cross-sectional structure of the connection part between the slideway and the slider of a quick-detachable color aluminum plate embossing machine of the utility model;

[0023] Figure 3 The utility model is a schematic diagram of the main cross-sectional structure of the support block part of a quick-detachable color aluminum plate embossing machine.

[0024] In the figure: 1. frame; 11. ear plate; 2. pressure roller; 21. embossing pattern; 22. bearing; 23. rotating rod; 24. driving motor; 3. slide groove; 31. forward and reverse motor; 32. rotating seat; 33. threaded column; 4. slider; 41. screw hole; 5. support block; 51. guide port; 52. protection groove; 53. wire hole; 54. processor; 55. distance sensor; 6. sleeve rod; 61. inner rod; 62. limit groove; 63. bolt. DETAILED DESCRIPTION

[0025] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0026] See also Figure 1-3 The utility model provides a technical solution: a quick-detachable color aluminum plate embossing machine, comprising a frame 1, ear plates 11 are fixedly installed at the bottom of both sides of the frame 1, and a positioning hole is opened in the middle of the ear plate 11, which can be detachably fixed through the ear plate 11 and the positioning hole to ensure the stability of the limit and meet the needs of quick-detachment, displacement and assembly in the later stage. A pressure roller 2 is placed on the top of the inner side of the frame 1, and there are two groups of pressure rollers 2. A slide groove 3 is fixedly installed at the bottom of the frame 1, and a support block 5 is placed on the front side of the intersection of the two groups of pressure rollers 2; a rotating rod 23 is fixedly installed on both sides of the pressure roller 2, the rotating rod 23 movably passes through the side wall of the frame 1, and the rotating rod 23 is rotatably connected to the frame 1 through a bearing 22, a driving motor 24 is fixedly installed on one side of the frame 1 close to the rotating rod 23, and the driving motor 24 is fixedly connected to the rotating rod 23 on the same side; the outer walls of the two groups of pressure rollers 2 are provided with embossed patterns 21, and there are three groups of embossed patterns 21, and the three groups of pressure rollers 2 are fixedly installed. The imprints 21 are all different patterns; a guide opening 51 is opened in the middle of the support block 5, and protective grooves 52 are opened on both sides of the inner wall of the top of the support block 5; an inner rod 61 is fixedly installed at the bottom end of the support block 5, and the inner rod 61 is movably inserted in the middle of the sleeve rod 6, and a plurality of groups of uniformly arrayed limit grooves 62 are opened on the front wall of the inner rod 6, and a bolt 63 is movably screwed on the top of the front wall of the sleeve rod 6; a slider 4 is fixedly installed at the bottom end of the sleeve rod 6, and the slider 4 is movably positioned in the slide groove 3, and a screw hole 41 is opened in the bottom of the slider 4; a forward and reverse motor 31 is fixedly installed on the side of the frame 1 close to the slide groove 3, and a threaded column 33 is fixedly installed on the inner side of the transmission shaft of the forward and reverse motor 31, and the threaded column 33 is screwed with the screw hole 41 through a thread, and the inner end of the threaded column 33 is rotatably connected to the inner wall of the slide groove 3 through a rotating seat 32, and one end of the threaded column 33 can be supported by the rotating seat 32 to prevent the threaded column 33 from sagging and deforming during long-term use.

[0027] In this technical solution, the support block 5, the threaded column 33, the sleeve rod 6 and other components can be used together. During the use of the quick-detachable color aluminum plate embossing machine, according to the embossing requirements of the color aluminum plate, the forward and reverse motor 31 can be used to drive the threaded column 33 to rotate, and the threaded column 33 drives the slider 4 to move horizontally, so that the support block 5 is aligned with the corresponding area of ​​the pressure roller 2. Then, the height of the support block 5 is slightly raised and lowered according to the thickness of the color aluminum plate. The color aluminum plate passes through the guide port 51 and enters between the two pressure rollers 2. This structure is used for the limited guiding of the color aluminum plate to prevent the color aluminum plate from being offset and inserted into the two pressure rollers 2, thereby effectively reducing the scrap rate of the color aluminum plate.

[0028] In some technical solutions, a processor 54 and a distance sensor 55 are fixedly installed in the two groups of protective grooves 52 respectively. The data output end of the distance sensor 55 is connected to the data input end of the processor 54, and the signal output end of the processor 54 is connected to the signal input end of the drive motor 24. A wire hole 53 is opened on the upper side of the support block 5 close to the protective groove 52, and the wire hole 53 is connected to the protective groove 52. Wires can be arranged through the wire hole 53 to supply connecting wires for internal and external components.

[0029] In this technical solution, the distance measuring sensor 55 and the processor 54 and other components can be used together. Whenever a single group of color aluminum plates passes through the guide port 51, the distance monitored by the distance measuring sensor 55 is less than the set threshold, and the processor 54 issues a command to power on the drive motor 24. On the contrary, when there is no color aluminum plate in the guide port 51, the drive motor 24 stops running. This structure can realize the intelligent opening and closing of the drive motor 24, avoid frequent manual opening and closing, simplify the color aluminum plate embossing process, and the use effect is more ideal.

[0030] Working principle: It should be noted that the utility model is a quick-detachable color aluminum plate embossing machine, and its components are all universal standard parts or components known to technical personnel in this field, and its structure and principle can be known to technical personnel through technical manuals or through conventional test methods.

[0031] When a quick-detachable color aluminum plate embossing machine is used, the screws penetrate the positioning holes of the ear plate 11 to detachably fix the embossing machine at a suitable position. Later, according to the change of the embossing station, the screws can be disassembled and assembled for use, so as to realize the quick-detachable assembly of the embossing machine. Then, the motor is connected to an external power supply, and the color aluminum plate is placed between the two sets of pressing rollers 2. The pressing rollers 2 can pull and emboss the plate, which is used for embossing processing of the color aluminum plate.

[0032] By providing the support block 5, the threaded column 33 and the sleeve rod 6, during the use of the quick-release color aluminum plate embossing machine, according to the embossing requirements of the color aluminum plate, the threaded column 33 can be driven to rotate by the forward and reverse motor 31, and the threaded column 33 drives the slider 4 to move horizontally, so that the support block 5 is aligned with the corresponding area of ​​the pressing roller 2, and then the height of the support block 5 is slightly raised and lowered according to the thickness of the color aluminum plate. The color aluminum plate passes through the guide port 51 and enters between the two pressing rollers 2. This structure is used for the limit guide of the color aluminum plate to prevent the color aluminum plate from being offset and inserted. The condition of the two pressing rollers 2 can effectively reduce the scrap rate of the color aluminum plate. By setting the distance sensor 55 and the processor 54, whenever a single group of color aluminum plates passes through the guide port 51, the distance monitored by the distance sensor 55 is less than the set threshold, the processor 54 issues a command, and the drive motor 24 is powered on. On the contrary, when there is no color aluminum plate in the guide port 51, the drive motor 24 stops running. This structure can realize the intelligent opening and closing of the drive motor 24, avoid frequent manual opening and closing, simplify the embossing process of the color aluminum plate, and the use effect is relatively ideal.

Claims

1. A quick-release color aluminum plate embossing machine, characterized by: It comprises a frame (1), a pressure roller (2) is placed on the top of the inner side of the frame (1), and there are two groups of pressure rollers (2); a slide groove (3) is fixedly installed on the bottom of the frame (1), and a support block (5) is placed on the front side of the intersection of the two groups of pressure rollers (2); A rotating rod (23) is fixedly mounted on both sides of the pressure roller (2), the rotating rod (23) movably penetrates the side wall of the frame (1), and the rotating rod (23) is rotatably connected to the frame (1) via a bearing (22); a driving motor (24) is fixedly mounted on one side of the frame (1) close to the rotating rod (23), and the driving motor (24) is fixedly connected to the rotating rod (23) on the same side; The outer walls of the two groups of pressing rollers (2) are provided with embossed patterns (21), there are three groups of embossed patterns (21), and the three groups of embossed patterns (21) are all of different patterns; A guide opening (51) is provided in the middle of the support block (5), and protective grooves (52) are provided on both sides of the inner wall of the top of the support block (5); An inner rod (61) is fixedly mounted at the bottom end of the support block (5), the inner rod (61) is movably inserted into the middle of the sleeve rod (6), and a plurality of groups of uniformly arrayed limiting grooves (62) are formed on the front wall of the inner rod (61), and a bolt (63) is movably screwed on the top of the front wall of the sleeve rod (6); A slider (4) is fixedly mounted on the bottom end of the sleeve rod (6), the slider (4) is movably positioned in the slide groove (3), and a screw hole (41) is provided at the bottom of the slider (4); A forward and reverse motor (31) is fixedly mounted on one side of the frame (1) close to the slide slot (3), a threaded column (33) is fixedly mounted on the inner side of the transmission shaft of the forward and reverse motor (31), and the threaded column (33) is screwed to the screw hole (41) via a thread.

2. The quick-detachable color aluminum plate embossing machine according to claim 1, characterized in that: A processor (54) and a distance measuring sensor (55) are respectively fixedly installed in the two groups of protection grooves (52); a data output end of the distance measuring sensor (55) is connected to a data input end of the processor (54); and a signal output end of the processor (54) is connected to a signal input end of a drive motor (24).

3. The quick-release color aluminum plate embossing machine according to claim 1, characterized in that: A wire hole (53) is provided on the upper side of the support block (5) close to the protection groove (52), and the wire hole (53) is connected to the protection groove (52).

4. The quick-detachable color aluminum plate embossing machine according to claim 1, characterized in that: The inner end of the threaded column (33) is rotatably connected to the inner wall of the slide groove (3) via a rotating seat (32).

5. The quick-release color aluminum plate embossing machine according to claim 1, characterized in that: Ear plates (11) are fixedly mounted on the bottoms of both sides of the frame (1), and a positioning hole is provided in the middle of the ear plates (11).

Citation Information

Patent Citations

  • Quick disassembly type color aluminum plate embossing machine

    CN214057082U