Bus processing machine for power distribution cabinet copper bar processing
By designing a busbar processing machine for copper strip processing of power distribution cabinets, using rotary stamping molds and drive components to achieve continuous punching, and automatically unloading through the cutter assembly, it is solved in the prior art that it is difficult to achieve continuous processing and automatic unloading after stamping in the prior art. The problem of processing efficiency and safety is improved.
Patent Information
- Application Number
- CN202421122698.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-22
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2034-05-22
AI Technical Summary
It is difficult for existing busbar processing machines to achieve continuous processing and automatic unloading after stamping, which poses safety risks of manual unloading.
A busbar processing machine for copper strip processing of power distribution cabinets is designed, using rotary stamping molds and drive components to realize continuous punching of the busbar, and automatically completes the busbar discharge through the cutting assembly.
The continuous punching and automatic discharge of the busbar are realized, which improves processing efficiency and reduces the safety hazards of manual operation.
Smart Images

Figure CN222429025U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of busbar processing machines, in particular to a busbar processing machine for processing copper bars of a distribution cabinet. Background Art
[0002] The busbar processing machine is a special equipment used to bend, punch and shear copper busbars or aluminum busbars (or busbars) during the manufacturing process of high-voltage and low-voltage electrical equipment.
[0003] For example, Chinese patent CN218425108U discloses a busbar processing machine, which is provided with a first electric push rod, a slide, a clamping mechanism, a compression spring and a clamping plate. Before stamping, the staff places the busbar in the clamping mechanism, and the busbar can be clamped and fixed by the compression springs and clamping plates on both sides of the clamping mechanism. This method can fix busbars of different lengths, and then control the first electric push rod to drive the slide to move. The movement of the slide drives the clamping mechanism and the busbar to move toward the stamping column and the stamping hole. However, this equipment is not convenient for unloading the busbar after stamping. There are certain safety hazards in manual unloading during continuous stamping. Therefore, we propose a busbar processing machine for processing copper bars of distribution cabinets. Utility Model Content
[0004] The utility model aims to provide a busbar processing machine for processing copper bars of a distribution cabinet, which has the effects of convenient continuous processing and convenient material feeding.
[0005] The above technical purpose of the utility model is achieved through the following technical solutions: a busbar processing machine for processing copper bars in a distribution cabinet, comprising a base, a stand mounted on the base, a stamping die rotatable on the stand, a stamping part mounted on the stand, a groove provided in the base, and a collecting box movable in the groove and with one end extending to the outside of the base, a mounting frame located above the collecting box is mounted on the base, a support shaft is mounted on the mounting frame, a rotating shaft is rotatably connected to the support shaft, a support assembly is mounted on the outer side of the rotating shaft, a blanking assembly rotatably connected to the outer side of the rotating shaft and rotating relative to the support assembly, and a driving assembly for driving the rotating shaft to rotate is also provided on the base.
[0006] By adopting the above technical solution, when punching the busbar, multiple busbars to be punched are placed on the supporting assembly, the stamping die is rotated, and the driving assembly rotates the rotating shaft to rotate the busbar placed on the supporting assembly. The stamping parts squeeze the stamping die to punch the busbar on the supporting assembly. Multiple busbars can be punched continuously with high punching efficiency. After all the punching of multiple busbars is completed, the blanking assembly is rotated relative to the supporting assembly, so that the busbars punched on the supporting assembly can be blanked without manpower blanking, which is safer.
[0007] The utility model is further configured as follows: the stamping die includes a connecting disk rotatably connected to the stand, a driving motor installed on the stand for driving the rotating disk to rotate, a plurality of stamping rods arranged through the connecting disk, and a spring sleeved on the outside of the stamping rod for connecting the stamping rod and the connecting disk.
[0008] By adopting the above technical solution, the driving motor starts to drive the connecting disk to rotate, so that multiple stamping rods on the connecting disk can contact the stamping parts one by one, and the busbars on the supporting assembly can be punched. Multiple busbars can be punched continuously with high punching efficiency. The spring facilitates the reset of the stamping rod after stamping.
[0009] The utility model is further configured as follows: the stamping part can be a gas cylinder or an oil cylinder.
[0010] By adopting the above technical solution, the air cylinder or the oil cylinder is started to squeeze the punching rod, so that the punching rod punches the busbar on the supporting assembly.
[0011] The utility model is further configured as follows: the mounting frame is connected to the base via a support rod, and the mounting frame is a mesh structure.
[0012] By adopting the above technical solution, after all the busbars are punched, the unloading assembly rotates relative to the supporting assembly to unload the busbars punched on the supporting assembly. The mounting frame is configured in a mesh shape to facilitate separation of the stamping debris from the punched busbars, without the need for manual separation, which is more labor-saving.
[0013] The utility model is further configured as follows: the support assembly comprises a mounting plate mounted on the outside of the rotating shaft, a plurality of punching holes provided on the mounting plate, and a plurality of material discharge troughs provided on the mounting plate.
[0014] By adopting the above technical solution, a plurality of busbars to be punched are placed on the mounting plate, and the punching holes are convenient for discharging the scraps after punching.
[0015] The utility model is further configured as follows: the punching holes and the feed chute are arranged at equal distances.
[0016] By adopting the above technical solution, when multiple busbars are punched, the blanking assembly rotates relative to the mounting plate, so that the busbars on the mounting plate can fall through adjacent blanking slots to complete the blanking of the busbars.
[0017] The utility model is further configured as follows: the diameter of the punching hole is smaller than the diameter of the mounting frame.
[0018] By adopting the above technical solution, the crushed materials after punching can be discharged through the punching hole and filtered through the mounting frame and fall into the collection box for collection, which is convenient for separating the crushed materials produced by stamping from the busbar after stamping, without the need for manual separation, and is more labor-saving.
[0019] The utility model is further configured as follows: the blanking assembly comprises a rotating disk rotatably connected to the outside of the rotating shaft, a plurality of positioning grooves provided on the rotating disk, and a paddle installed on the rotating disk.
[0020] By adopting the above technical solution, the busbar to be punched is placed on the mounting disk, and the mounting disk and the rotating disk rotate with the rotating shaft. The clamping groove can clamp the busbar on the mounting disk to prevent the busbar from shifting during the punching process. The driving motor is started to drive the connecting disk to rotate, so that the punching rod on the connecting disk can punch the busbar at the corresponding position. After the punching of multiple busbars is completed, the rotating disk and the mounting disk are rotated by using the paddle, and the clamping groove drives the busbar to move through the unloading trough on the mounting disk to realize unloading. No manpower is required for unloading, which is safer.
[0021] The utility model is further configured as follows: the size of the material discharge chute is larger than the size of the positioning chute.
[0022] By adopting the above technical solution, it is possible to avoid the busbar being stuck in the material discharge chute after the busbar is rotated by the positioning groove, thereby ensuring that the busbar can be discharged through the material discharge chute.
[0023] The utility model is further configured as follows: the driving assembly includes a rotating motor mounted on the base and a belt sleeved on the outside of the output shaft of the rotating motor, and the other end of the belt passes through the stand and sleeved on the outside of the rotating shaft.
[0024] By adopting the above technical solution, the rotating motor is started to drive the rotating shaft to rotate through the belt, and the mounting plate and the rotating plate rotate with the rotating shaft. At the same time, the driving motor is started to drive the connecting plate to rotate, so that the punching rod on the connecting plate can punch the busbar at the corresponding position, which is conducive to realizing continuous punching of multiple busbars with high punching efficiency.
[0025] The beneficial effects of the utility model are:
[0026] 1. Place the busbar to be punched on the mounting plate, start the rotating motor to drive the rotating shaft to rotate through the belt, the mounting plate and the rotating plate rotate with the rotating shaft, the clamping groove can clamp the busbar on the mounting plate to prevent the busbar from shifting during the punching process, and at the same time, start the driving motor to drive the connecting plate to rotate, so that the punching rod on the connecting plate can punch the busbar at the corresponding position, which is conducive to the continuous punching of multiple busbars with high punching efficiency.
[0027] 2. The drive motor starts to drive the connecting disk to rotate, so that the punching rod on the connecting disk can punch the busbar at the corresponding position. After multiple busbars are punched, the paddle is used to rotate the rotating disk and the mounting disk. The positioning groove drives the busbar to move through the unloading groove on the mounting disk to realize unloading. No manpower is required for unloading, which is safer. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0029] Figure 1 It is a schematic diagram of the structure of the utility model;
[0030] Figure 2 It is a schematic diagram of the rotation of the blanking assembly relative to the supporting assembly of the utility model;
[0031] Figure 3 It is a top view of the installation plate of the utility model;
[0032] Figure 4 It is a top view of the rotating disk of the utility model.
[0033] In the figure, 1. base; 2. stand; 3. drive motor; 4. connecting plate; 5. stamping rod; 6. spring; 7. stamping part; 8. groove; 9. collection box; 10. mounting frame; 11. support shaft; 12. rotating shaft; 13. mounting plate; 14. stamping hole; 15. feed chute; 16. rotating plate; 17. positioning slot; 18. paddle; 19. rotating motor; 20. belt. DETAILED DESCRIPTION
[0034] The technical solution of the utility model will be described clearly and completely below in conjunction with specific embodiments. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of them. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0035] See also Figure 1-4The utility model provides a busbar processing machine for processing copper bars of a distribution cabinet, comprising a base 1, a stand 2 installed on the base 1, a stamping die rotatable on the stand 2, a stamping part 7 installed on the stand 2, a groove 8 provided in the base 1, and a collecting box 9 movable in the groove 8 and with one end extending to the outside of the base 1, a mounting frame 10 located above the collecting box 9 is installed on the base 1, a supporting shaft 11 is installed on the mounting frame 10, a rotating shaft 12 is rotatably connected to the supporting shaft 11, a supporting assembly is installed on the outer side of the rotating shaft 12, a blanking assembly that rotates relative to the supporting assembly is rotatably connected to the outer side of the rotating shaft 12, and a driving assembly that drives the rotating shaft 12 to rotate is also provided on the base 1.
[0036] When punching the busbars, multiple busbars to be punched are placed on the supporting assembly, the stamping die is rotated, and the driving assembly rotates the rotating shaft 12, so that the busbars placed on the supporting assembly rotate, and the stamping part 7 squeezes the stamping die to punch the busbars on the supporting assembly. Multiple busbars can be punched continuously with high punching efficiency. After all the busbars are punched, the blanking assembly is rotated relative to the supporting assembly, so that the busbars punched on the supporting assembly can be blanked, without the need for manpower blanking, and with higher safety.
[0037] The stamping die includes a connecting disk 4 rotatably connected to the stand 2, a driving motor 3 installed on the stand 2 for driving the rotating disk 4 to rotate, a plurality of stamping rods 5 arranged through the connecting disk 4, and a spring 6 sleeved on the outside of the stamping rod 5 for connecting the stamping rod 5 and the connecting disk 4. The driving motor 3 is started to drive the connecting disk 4 to rotate, so that the plurality of stamping rods 5 on the connecting disk 4 can contact the stamping part 7 one by one, and the busbar on the supporting assembly can be stamped. Multiple busbars can be punched continuously, and the punching efficiency is high. The spring 6 facilitates the resetting of the stamping rod 5 after stamping.
[0038] The punching member 7 may be an air cylinder or an oil cylinder, which is started to squeeze the punching rod 5 so that the punching rod 5 punches the busbar on the supporting assembly.
[0039] The mounting frame 10 is connected to the base 1 through a support rod. The mounting frame 10 is a mesh structure. After all the busbars are punched, the blanking assembly rotates relative to the support assembly to blank the busbars punched on the support assembly. The mounting frame 10 is set to a mesh shape to facilitate separation of the crushed materials produced by stamping from the punched busbars, without the need for manual separation, which is more labor-saving.
[0040] The supporting assembly includes a mounting plate 13 mounted on the outside of the rotating shaft 12, a plurality of punching holes 14 opened on the mounting plate 13, and a plurality of discharge troughs 15 opened on the mounting plate 13. A plurality of busbars to be punched are placed on the mounting plate 13, and the punching holes 14 facilitate the discharge of the scraps after punching.
[0041] The punching holes 14 and the material discharge troughs 15 are arranged at equal distances. After punching of multiple busbars is completed, the material discharge assembly rotates relative to the mounting plate 13 to facilitate the busbars on the mounting plate 13 to fall through the adjacent material discharge troughs 15 to complete the discharge of the busbars.
[0042] The aperture of the punching hole 14 is smaller than that of the mounting frame 10, so that the punched debris can be discharged through the punching hole 14 and then filtered through the mounting frame 10 and fall into the collection box 9 for collection, which facilitates the separation of the stamping debris from the punched busbar without manual separation, which is more labor-saving.
[0043] The blanking component includes a rotating disk 16 rotatably connected to the outside of the rotating shaft 12, a plurality of clamping grooves 17 provided on the rotating disk 16, and a paddle 18 installed on the rotating disk 16. The busbar to be punched is placed on the mounting disk 13. The mounting disk 13 and the rotating disk 16 rotate with the rotating shaft 12. The clamping groove 17 can clamp the busbar on the mounting disk 13 to prevent the busbar from shifting during the punching process. The driving motor 3 is started to drive the connecting disk 4 to rotate, so that the punching rod 5 on the connecting disk 4 can punch the busbar at the corresponding position. After the punching of multiple busbars is completed, the paddle 18 is used to rotate the rotating disk 16 and the mounting disk 13. The clamping groove 17 drives the busbar to move through the blanking groove 15 on the mounting disk 13 to realize blanking. No manpower is required for blanking, and the safety is higher.
[0044] The size of the material discharge trough 15 is larger than that of the clamping groove 17 , so as to prevent the busbar from being clamped in the material discharge trough 15 after the busbar is rotated by the clamping groove 17 , thereby ensuring that the busbar can be discharged through the material discharge trough 15 .
[0045] The driving assembly includes a rotating motor 19 installed on the base 1 and a belt 20 sleeved on the outside of the output shaft of the rotating motor 19. The other end of the belt 20 passes through the stand 2 and is sleeved on the outside of the rotating shaft 12. The rotating motor 19 is started to drive the rotating shaft 12 to rotate through the belt 20. The mounting plate 13 and the rotating plate 16 rotate with the rotating shaft 12. At the same time, the driving motor 3 is started to drive the connecting plate 4 to rotate, so that the punching rod 5 on the connecting plate 4 can punch the busbar at the corresponding position, which is conducive to realizing continuous punching of multiple busbars with high punching efficiency.
Claims
1. A busbar processing machine for processing copper bars of a power distribution cabinet, comprising a base (1), a stand (2) mounted on the base (1), a stamping die rotatable on the stand (2), a stamping part (7) mounted on the stand (2), a groove (8) provided in the base (1), and a collecting box (9) movable in the groove (8) and having one end extending to the outside of the base (1), characterized in that: The base (1) is provided with a mounting frame (10) located above the collecting box (9); the mounting frame (10) is provided with a supporting shaft (11); a rotating shaft (12) is rotatably connected to the supporting shaft (11); a supporting assembly is mounted on the outer side of the rotating shaft (12); a material discharge assembly is rotatably connected to the outer side of the rotating shaft (12) and is rotatably connected to the supporting assembly. The base (1) is also provided with a driving assembly for driving the rotating shaft (12) to rotate.
2. A busbar processing machine for processing copper bars of a power distribution cabinet according to claim 1, characterized in that: The stamping die comprises a connecting plate (4) rotatably connected to the stand (2), a driving motor (3) mounted on the stand (2) for driving the connecting plate (4) to rotate, a plurality of stamping rods (5) arranged to pass through the connecting plate (4), and a spring (6) sleeved on the outside of the stamping rod (5) for connecting the stamping rod (5) and the connecting plate (4).
3. A busbar processing machine for processing copper bars of a power distribution cabinet according to claim 2, characterized in that: The stamping part (7) may be a gas cylinder or a hydraulic cylinder.
4. A busbar processing machine for processing copper bars of a power distribution cabinet according to claim 3, characterized in that: The mounting frame (10) is connected to the base (1) via a support rod, and the mounting frame (10) is a mesh structure.
5. A busbar processing machine for processing copper bars of a power distribution cabinet according to claim 4, characterized in that: The support assembly comprises a mounting plate (13) mounted outside the rotating shaft (12), a plurality of punching holes (14) provided on the mounting plate (13), and a plurality of material discharge troughs (15) provided on the mounting plate (13).
6. A busbar processing machine for processing copper bars of a power distribution cabinet according to claim 5, characterized in that: The punching holes (14) and the material discharge trough (15) are arranged at equal distances.
7. A busbar processing machine for processing copper bars of a power distribution cabinet according to claim 6, characterized in that: The diameter of the punching hole (14) is smaller than the diameter of the mounting frame (10).
8. The busbar processing machine for processing copper bars of a power distribution cabinet according to claim 7, characterized in that: The unloading assembly comprises a rotating disk (16) rotatably connected to the outside of the rotating shaft (12), a plurality of positioning grooves (17) provided on the rotating disk (16), and a paddle (18) installed on the rotating disk (16).
9. A busbar processing machine for processing copper bars of a power distribution cabinet according to claim 8, characterized in that: The size of the material discharge groove (15) is larger than the size of the positioning groove (17).
10. A busbar processing machine for processing copper bars of a power distribution cabinet according to claim 9, characterized in that: The driving assembly comprises a rotating motor (19) mounted on the base (1) and a belt (20) sleeved on the outside of the output shaft of the rotating motor (19); the other end of the belt (20) passes through the stand (2) and sleeved on the outside of the rotating shaft (12).
Citation Information
Patent Citations
Quick-change punch
CN218425108U