Full-automatic pull nail screw supply equipment and machining system
By adopting a bending ballistic and prototyping groove structure in the automatic feeding device of the pulling screw, combined with automatic cutting and pushing functions, the problems of low efficiency and insufficient accuracy of pulling screws in traditional devices are solved, and high efficiency is achieved , precise feeding improves production efficiency and safety.
Patent Information
- Application Number
- CN202420957262.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-06
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2034-05-06
AI Technical Summary
When the traditional automatic feeding device of pulling screws is supplied with a single row of nails, the magazine capacity is insufficient and cannot cooperate with the material picking operation of pneumatic fingers, resulting in low supply efficiency and insufficient accuracy.
A fully automatic pulling screw supply equipment is designed, adopting bending ballistic and contoured groove structures, which increases the capacity and accuracy of pulling screws, and realizes the order of pulling screws one by one through automatic cutting and pushing structures. Supply.
It realizes efficient and precise feeding of pulling screws, reduces stuck and empty space phenomena, improves production efficiency and safety, and reduces labor costs and maintenance costs.
Smart Images

Figure CN222429155U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of machinery, and relates to an automatic feeding device, in particular to a full-automatic rivet screw supply equipment and a processing system. Background Art
[0002] Pull rivets, also known as core-pulling rivets, are a type of fastener used for single-sided riveting, but they must be riveted using a special tool - a rivet gun (manual, electric, or pneumatic). Due to the small size of pull rivets, the continuous supply of a large number of pull rivets requires accuracy and reliability to avoid affecting subsequent processing. In traditional operations, manual feeding and locking of pull rivets are performed manually. This not only takes up a lot of manpower, reduces work efficiency, causes waste of resources and increases costs, but is also prone to accidents such as wrong materials, falling materials, and empty materials.
[0003] In order to solve the above problems, for example, Chinese patent document 202220642239.9 discloses an automatic nail changing device, including a nail gun, a magazine and a base plate, wherein the base plate is fixedly connected to a bracket, a gun seat fixing rod is rotatably provided on one side of the bracket close to the tail of the nail gun grip, the bracket is detachably connected to the gun handle of the nail gun through the gun seat fixing rod, a magazine fixing spring is provided on the inner groove wall of the bracket close to the gun seat fixing rod, a bullet pushing guide sleeve pressure plate and a bullet pushing block guide sleeve are provided on the clamp plate close to the gun body of the nail gun, and the bracket is detachably connected to the gun handle of the nail gun through the gun seat fixing rod. The bullet pushing guide sleeve pressure plate and the bullet pushing block guide sleeve are buckled and connected to the nail gun, the magazine is plug-in connected to the bracket, the inner groove of the bracket is provided with a magazine positioning block, and the inner groove of the bracket is provided with a magazine clamping block. The utility model has the following advantages: by designing a magazine that can hold 20 rows of nails at one time, the gun nails are first installed on the magazine for storage, and the magazine is replaced as needed. Each time a row of nails is used up, a sensor gives a signal to automatically replace new nails. The design uses cylinders, mechanical connecting rods, guide grooves and other mechanisms to realize the nail changing function.
[0004] In the above technical solution, although the automatic continuous supply of nails is realized to a certain extent, in the case of single-row nail supply, the capacity of a single magazine still needs to be further increased; in addition, the above technical solution cannot cooperate with the material picking operation of pneumatic fingers, and the structure and function of unloading and feeding still need to be further optimized. Utility Model Content
[0005] The utility model aims to solve the above problems in the prior art and proposes a fully automatic rivet screw supply device and processing device.
[0006] The objectives of the utility model can be achieved through the following technical solutions: a fully automatic rivet screw supply equipment, comprising a base frame with a blanking plate, a vertical clip on the blanking plate, a curved trajectory arranged in the clip, the top end of the curved trajectory is unobstructed to form a feed port, the bottom end of the curved trajectory is unobstructed to form a discharge port, the blanking plate is provided with a blanking port connected to the discharge port, a pushing piece is slidably arranged in the blanking plate, a material embedding groove is arranged on the pushing piece, and the pushing piece is connected by a pushing driver; a cutting piece is slidably arranged at the bottom of the clip, the cutting end of the cutting piece can cut off the discharge port, a cutting driver is arranged on the base frame, and the cutting driver is connected to the cutting piece through a transmission member.
[0007] In the above-mentioned fully automatic rivet screw supply equipment, a frame is erected on the blanking plate, and the frame includes two left-right symmetrical half-frames, and the two half-frames are surrounded to form a blanking station, and the clip is inserted into the frame to form a positioning assembly.
[0008] In the above-mentioned fully automatic rivet screw supply equipment, the curved trajectory is formed by bending back and forth in the transverse direction and extending in the longitudinal direction. The curved trajectory includes a plurality of left convex arc paths and a plurality of right convex arc paths. The left convex arc path is connected with the right convex arc path through a transition inclined path.
[0009] In the above-mentioned fully automatic rivet screw supply equipment, a contoured groove is arranged along the track of the curved trajectory, and the contoured groove includes a deep groove and a shallow groove arranged side by side, and the deep groove and the shallow groove are connected by a step surface.
[0010] In the above-mentioned fully automatic rivet screw supply equipment, a transverse slide groove is arranged at the bottom of the magazine, one end of the transverse slide groove is connected to the discharge port of the curved trajectory, and the upper part of the transverse slide groove is widened to form a limiting groove, and the length of the limiting groove is less than the length of the transverse slide groove.
[0011] In the above-mentioned fully automatic rivet screw supply equipment, the cutting part includes a main rod, which is embedded in the transverse sliding groove to form a reciprocating sliding connection. A wedge-shaped tip is provided at one end of the main rod to form the cutting end. A limit block is protruding from the top of the main rod, and the limit block is located within the length area of the limit groove. A transmission support rod is vertically fixed in the middle of the main rod.
[0012] In the above-mentioned fully automatic rivet screw supply equipment, the cutting drive is a telescopic cylinder, and the transmission part includes a transmission plate, a U-shaped support plate and a clamping frame are erected on the transmission plate, a guide groove is recessed on the top surface of the blanking plate, and the transmission plate is embedded in the guide groove to form a horizontal sliding connection, a telescopic rod of the telescopic cylinder extends into the U-shaped support plate and is locked and fixed by a nut, and the transmission support rod extends into the clamping frame to form a clamping fixation.
[0013] In the above-mentioned fully automatic rivet screw supply equipment, the push drive is a telescopic cylinder 2, and the telescopic cylinder 2 is fixed on the base frame below the blanking plate. The telescopic rod 2 of the telescopic cylinder 2 is fixedly connected to one end of the push piece through a connecting plate.
[0014] In the above-mentioned fully automatic rivet screw supply equipment, the pushing piece is a jig plate, the embedding groove is a contoured groove opened on the jig plate, a clamping seat is fixedly provided on one side of the base frame, and a material picking positioning groove is provided on the clamping seat. The jig plate is shifted to the top of the clamping seat so that the contoured groove and the material picking positioning groove are vertically opposite and connected.
[0015] A processing system comprises the above-mentioned fully automatic pull rivet screw supply equipment.
[0016] Compared with the prior art, this fully automatic rivet screw supply equipment and processing equipment has the following beneficial effects:
[0017] 1. An S-shaped curved trajectory is set in the magazine to maximize the capacity of the rivets in the case of a single-row trajectory, while ensuring smooth feeding of the rivets; the contoured slot is also used to ensure that the rivets are arranged neatly, avoiding misalignment or empty positions of the rivets, ensuring accurate feeding, and improving assembly efficiency.
[0018] 2. Through the coordinated action of the automatic cutting and pushing structure, the rivets can reach the precise position of the material one by one and in an orderly manner, which is convenient for subsequent accurate material processing or assembly and improves supply efficiency and stability.
[0019] 3. The curved trajectory bends back and forth horizontally and adopts arc and inclined trajectory shapes, which helps to avoid the jamming of the rivet screws. At the same time, the design of the contoured groove makes the rivet screws arranged neatly, reducing the occurrence of vacancies.
[0020] 4. The equipment adopts automated design, which reduces manual operation, reduces the risk of workers in the production process, and improves the safety of the production line. The fully automated design reduces the need for manual operation, thereby saving labor costs and improving production efficiency and economic benefits.
[0021] 5. The equipment has a clear structure, simple operation, easy maintenance and cleaning, which reduces the operator training cost and equipment maintenance cost.
[0022] In summary, the beneficial effects of this equipment include improved production efficiency, reduced jamming and vacancy phenomena, improved safety, saved labor costs, and easy operation and maintenance, bringing important technological innovations and economic benefits to the field of fully automatic rivet screw supply. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1This is the overall appearance structure diagram of this fully automatic rivet screw supply equipment.
[0024] Figure 2 This is the internal structure diagram of the magazine of this fully automatic rivet screw supply equipment.
[0025] Figure 3 This is the cutting structure diagram of this fully automatic rivet screw supply equipment.
[0026] Figure 4 This is the push structure diagram of this fully automatic pull rivet screw supply equipment.
[0027] In the figure, 1, base frame; 2, blanking plate; 3, frame; 4, magazine; 4a, curved trajectory; 5, cutting piece; 5a, transmission support rod; 6, telescopic cylinder 1; 7, transmission piece; 7a, U-shaped support plate; 7b, positioning frame; 8, telescopic cylinder 2; 9, connecting plate; 10, pushing piece; 11, clamping seat. DETAILED DESCRIPTION
[0028] The following are specific embodiments of the present invention and the accompanying drawings to further describe the technical solution of the present invention, but the present invention is not limited to these embodiments.
[0029] Embodiment 1
[0030] like Figures 1 to 4 As shown, the fully automatic rivet screw supply equipment includes a base frame 1 with a blanking plate 2, a clip 4 is erected on the blanking plate 2, a curved trajectory 4a is arranged in the clip 4, the top end of the curved trajectory 4a is unobstructed to form a feed port, the bottom end of the curved trajectory 4a is unobstructed to form a discharge port, the blanking plate 2 is provided with a blanking port connected to the discharge port, a pushing piece 10 is slidably arranged in the blanking plate 2, a material embedding groove is arranged on the pushing piece 10, and the pushing piece 10 is connected by a pushing driver; a cutting piece 5 is slidably arranged at the bottom of the clip 4, and the cutting end of the cutting piece 5 can cut off the discharge port, a cutting driver is arranged on the base frame 1, and the cutting driver is connected to the cutting piece 5 through a transmission member 7.
[0031] like Figure 1 As shown, a frame 3 is erected on the blanking plate 2, and the frame 3 includes two half-frames that are symmetrical on both sides. The two half-frames are surrounded to form a blanking station, and the clip 4 is inserted into the frame 3 to form a positioning assembly. The frame 3 can not only define the area of the blanking station, but also provide a support structure for the installation of the clip 4.
[0032] like Figure 2As shown, the curved trajectory 4a is formed by bending back and forth in the horizontal direction and extending in the longitudinal direction. The curved trajectory 4a includes a plurality of left convex arc paths and a plurality of right convex arc paths. The left convex arc paths and the right convex arc paths are connected by transition inclined paths. The trajectory with a reciprocating bending structure increases the number of pull rivet screws than the straight trajectory. At the same time, the use of arc and inclined trajectory shapes facilitates the smooth feeding of the pull rivet screws to avoid jamming.
[0033] Profiling grooves are arranged along the track of the curved trajectory 4a, and the profiling grooves include deep grooves and shallow grooves arranged side by side, and the deep grooves and shallow grooves are connected by step surfaces. Profiling grooves matching the external structure of the rivet screws are designed, so that a large number of rivet screws are placed in the curved trajectory 4a to form a chiseled match, forming a continuous and neat arrangement, which is conducive to smooth and effective material feeding needs and avoids jamming or vacancies.
[0034] like Figure 3 As shown, a transverse chute is provided at the bottom of the magazine 4, one end of which is connected to the discharge port of the curved trajectory 4a, and the upper part of the transverse chute is widened to form a limiting groove, the length of which is less than the length of the transverse chute.
[0035] The cutting piece 5 includes a main rod, which is embedded in the transverse slide groove to form a reciprocating sliding connection. A wedge-shaped tip is set at one end of the main rod to form a cutting end. A limit block is convexly set on the top of the main rod. The limit block is located in the length area of the limit groove. A transmission support rod 5a is vertically fixed in the middle of the main rod.
[0036] The main rod moves forward and backward in the transverse slot, driving the limit block to move forward and backward in the limit slot. When the limit block abuts against the front end of the limit slot, the main rod moves forward to the limit position. When the limit block abuts against the rear end of the limit slot, the main rod moves backward to the limit position, which plays a role in limiting the lateral movement of the main rod. The main rod is inserted between the upper and lower adjacent rivet screws through the wedge-shaped tip, and the upper rivet screw is slightly lifted by the inclined surface of the wedge-shaped tip and trapped in the curved trajectory 4a.
[0037] The material cutting driver is a telescopic cylinder 6, and the transmission member 7 includes a transmission plate, a U-shaped support plate 7a and a clamping frame 7b are erected on the transmission plate, a guide groove is recessed on the top surface of the blanking plate 2, and the transmission plate is embedded in the guide groove to form a horizontal guide sliding connection. The telescopic rod of the telescopic cylinder 6 extends into the U-shaped support plate 7a and is locked and fixed by a nut, and the transmission support rod 5a extends into the clamping frame 7b to form a clamping fixation. The telescopic cylinder 6 drives the telescopic rod to extend and retract, and synchronously drives the transmission member 7 to slide back and forth horizontally in the guide groove. Through the connection between the clamping frame 7b and the transmission support rod 5a, it synchronously drives the main rod to move forward and backward in the horizontal slide groove to realize the material cutting and discharging actions.
[0038] like Figure 4As shown, the push drive is a telescopic cylinder 28, which is fixed on the base frame 1 below the blanking plate 2, and the telescopic rod 2 of the telescopic cylinder 28 is fixedly connected to one end of the push piece 10 through the connecting plate 9. The telescopic cylinder 28 drives the telescopic rod 2 to move telescopically, and synchronously drives the push piece 10 to slide back and forth horizontally to perform a cyclic push action.
[0039] The material pusher 10 is a jig plate, and the material embedding groove is a profiled groove opened on the jig plate. A clamping seat 11 is fixed on one side of the base frame 1, and a material extraction positioning groove is set on the clamping seat 11. The jig plate is shifted to the top of the clamping seat 11, so that the profiled groove and the material extraction positioning groove are directly opposite and connected. The rivet screw is embedded in the profiled groove, and the rivet screw is pushed to the position of the clamping seat 11 through the jig plate, and the rivet screw falls into the material extraction positioning groove. It plays a role in limiting the rivet screw during the movement of the jig plate.
[0040] The operation process of the fully automatic pull rivet screw supply equipment is:
[0041] A number of rivet screws are placed from the feed port into the curved trajectory 4a to form a curved trajectory arrangement. Under the action of gravity, the rivet screws are accumulated above the discharge port in sequence. At this time, the cutting end of the cutting piece 5 blocks the discharge port, preventing the rivet screws from falling.
[0042] The cutting driver drives the transmission member 7 to move horizontally backward, and synchronously drives the cutting member 5 to move backward, so that the cutting end is withdrawn to make the discharge port unobstructed, and the lowest rivet screw falls, passes through the discharge port of the discharge plate 2 and falls into the embedding groove of the pushing member 10. The cutting driver drives the transmission member 7 to move horizontally forward, and synchronously drives the cutting member 5 to move forward, so that the cutting end blocks the discharge port again.
[0043] The push drive pushes the push piece 10 forward, so that the rivet screw in the embedding groove reaches the top of the clamping seat 11, and the rivet screw falls into the material picking positioning groove of the clamping seat 11 to wait for the pneumatic finger to pick up the material, and the push drive pulls the push piece 10 to move backward and reset.
[0044] Embodiment 2
[0045] Based on the first embodiment, the differences of this embodiment are as follows:
[0046] A processing system comprises the above-mentioned fully automatic pull rivet screw supply equipment.
[0047] The specific embodiments described herein are merely examples of the spirit of the utility model. A person skilled in the art of the utility model may make various modifications or supplements to the specific embodiments described or replace them in a similar manner, but will not deviate from the spirit of the utility model or exceed the defined scope. Although the utility model is described and described in detail in the drawings and the foregoing description, such descriptions and descriptions are considered to be illustrative or exemplary rather than restrictive. It should be understood that within the scope of the following claims, changes and modifications may be made by a person of ordinary skill. Specifically, the utility model covers additional embodiments having any combination of features from the above-mentioned different embodiments. In terms of the use of the expression "generally" or "substantially", this patent application should be understood to disclose that these features and values are also fully satisfied, that is, there is no aforementioned characterization as "generally" or "substantially".
[0048] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
Claims
1. A fully automatic rivet screw supply device, comprising a base frame (1) with a blanking plate (2), characterized in that: A clip (4) is erected on the blanking plate (2), a curved trajectory (4a) is arranged inside the clip (4), the top end of the curved trajectory (4a) is unobstructed to form a feed port, the bottom end of the curved trajectory (4a) is unobstructed to form a discharge port, the blanking plate (2) is provided with a blanking port connected to the discharge port, a pusher (10) is slidably arranged inside the blanking plate (2), a material embedding groove is arranged on the pusher (10), and the pusher (10) is connected by a pusher driver; a cutting member (5) is slidably arranged at the bottom of the clip (4), the cutting end of the cutting member (5) can cut off the discharge port, a cutting driver is arranged on the base frame (1), and the cutting driver is connected to the cutting member (5) via a transmission member (7).
2. The fully automatic pull-stud screw supply equipment according to claim 1, characterized in that: A frame (3) is erected on the blanking plate (2), and the frame (3) comprises two left-right symmetrical half-frames, a blanking station is formed between the two half-frames, and the clip (4) is inserted into the frame (3) to form a positioning assembly.
3. The fully automatic pull-stud screw supply equipment according to claim 1, characterized in that: The curved trajectory (4a) is formed by bending back and forth in the transverse direction and extending in the longitudinal direction, and the curved trajectory (4a) comprises a plurality of left convex arc paths and a plurality of right convex arc paths, and the left convex arc paths are connected with the right convex arc paths through a transition inclined path.
4. The fully automatic pull-stud screw supply equipment according to claim 3, characterized in that: A profiling groove is arranged along the track of the curved trajectory (4a), wherein the profiling groove comprises a deep groove and a shallow groove arranged side by side, and the deep groove and the shallow groove are connected by a step surface.
5. The fully automatic pull rivet screw supply equipment according to claim 1, characterized in that: A transverse sliding groove is arranged at the bottom of the magazine (4), one end of which is connected to the discharge port of the curved trajectory (4a), and the upper part of the transverse sliding groove is widened to form a limiting groove, the length of which is less than the length of the transverse sliding groove.
6. The fully automatic pull-stud screw supply equipment according to claim 5, characterized in that: The cutting piece (5) comprises a main rod, which is embedded in the transverse sliding groove to form a reciprocating sliding connection. A wedge-shaped tip is arranged at one end of the main rod to form the cutting end. A limit block (5a) is convexly arranged on the top of the main rod. The limit block (5a) is located within the length area of the limit groove. A transmission support rod (5b) is vertically fixed in the middle of the main rod.
7. The fully automatic pull-stud screw supply device according to claim 6, characterized in that: The material cutting driver is a telescopic cylinder (6), the transmission member (7) comprises a transmission plate, a U-shaped support plate (7a) and a clamping frame (7b) are erected on the transmission plate, a guide groove is recessed on the top surface of the blanking plate (2), the transmission plate is embedded in the guide groove to form a horizontal sliding connection, the telescopic rod of the telescopic cylinder (6) extends into the U-shaped support plate (7a) and is locked and fixed by a nut, and the transmission support rod (5b) extends into the clamping frame (7b) to form a clamping fixation.
8. The fully automatic pull-stud screw supply equipment according to claim 1, characterized in that: The push drive is a telescopic cylinder (8) which is fixedly mounted on a base frame (1) below the blanking plate (2). A telescopic rod (2) of the telescopic cylinder (8) is fixedly connected to one end of the push piece (10) via a connecting plate (9).
9. The fully automatic pull-stud screw supply device according to claim 8, characterized in that: The pushing member (10) is a jig plate, the embedding groove is a profiled groove opened on the jig plate, a clamping seat (11) is fixedly provided on one side of the base frame (1), a material taking positioning groove is provided on the clamping seat (11), and the jig plate is shifted to the top of the clamping seat (11) so that the profiled groove and the material taking positioning groove are vertically opposite and connected.
10. A processing system, characterized in that: It comprises the fully automatic pull rivet screw supply equipment as described in any one of claims 1 to 9.
Citation Information
Patent Citations
Automatic nail changing device
CN218785544U