Casting mold for gearbox impeller
By designing a casting mold with automatic demolding and cleaning mechanism, the problem of lack of automatic demolding and cleaning functions in the prior art is solved, automatic demolding of the impeller and clean the mold inside are realized, and processing efficiency is improved and product quality.
Patent Information
- Application Number
- CN202421202840.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-30
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2034-05-30
AI Technical Summary
The casting molds of existing gearbox impellers lack automatic demolding function, which leads to operators needing to use external auxiliary equipment to perform demolding operations, which increases the workload. The residual impurities inside the mold can easily affect the processing of batch impellers, and quality control cannot be guaranteed. .
A casting mold including an electric rod, an automatic mold release mechanism and a cleaning mechanism are designed. The electric rod drives the upper mold seat and the automatic mold release mechanism to move vertically to realize automatic mold release of the impeller; the cleaning mechanism drives the cleaning plate to clean the cleaning board through the servo motor and screw to remove impurities inside the mold.
Automatic mold release operation of the impeller is realized, which reduces the work burden of the operator and improves the quality of the cast impeller, avoids the influence of the residual impurities inside the mold and ensures quality control.
Smart Images

Figure CN222429188U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of impeller processing, in particular to a casting mould for a gearbox impeller. Background Art
[0002] The impeller, also known as the working wheel, is an important part of the gearbox. When processing and producing the gearbox, a casting mold is required to cast the impeller. The casting mold can be used to shape the metal liquid so that the metal liquid reaches the specified processing specifications after solidification.
[0003] A casting mold is needed when processing and producing a gearbox. Among them, the "casting mold for a gearbox impeller" disclosed in the publication number "CN217647466U" has solved the various disadvantages that the cast gearbox will get stuck on the mold, making it difficult for the staff to easily remove the gearbox from the mold.
[0004] However, there are still many defects in the actual use of impeller processing equipment with similar structures, such as: it does not have the function of automatically demolding the impeller, and the operator needs to use external auxiliary equipment to demold the impeller, which increases the workload of the operator and complicates the process of casting impellers using the device. At the same time, it does not have the function of improving the quality of the cast impeller, resulting in impurities remaining in the mold that easily affect the processing of the next batch of impellers, and the quality control of the impeller cast using the mold cannot be guaranteed. Therefore, it is necessary to design a casting mold for the gearbox impeller. Utility Model Content
[0005] In view of the deficiencies in the prior art, the utility model provides a casting mold for a gearbox impeller to solve the above problems.
[0006] To achieve the above objectives, the utility model is implemented through the following technical solutions: a casting mold for a gearbox impeller, comprising a box body, an electric rod extending to the inside is fixedly installed on the top of the box body, an upper mold base is fixedly installed on the output end of the electric rod, an automatic demoulding mechanism extending from the inside of the box body is fixedly installed on one side of the upper mold base, and a cleaning mechanism extending to the inside of the box body is fixedly installed on one side of the box body;
[0007] The automatic demoulding mechanism comprises a connecting frame, a telescopic rod is fixedly mounted on one side of the connecting frame, a locking piece is threadedly mounted on the outer side of the telescopic rod, a linkage frame is fixedly mounted on the output end of the telescopic rod, and a support plate is fixedly mounted on the top of the linkage frame;
[0008] The cleaning mechanism comprises a servo motor, and a screw is fixedly installed on the output end of the servo motor.
[0009] Preferably, a plurality of groups of support rods are fixedly mounted on the bottom of the box body, and the outer sides of the support rods are fixedly connected to the outer side of the upper mold base via a sliding sleeve seat.
[0010] Preferably, a pipe fitting is fixedly installed on one side of the top of the upper mold base, and a solenoid valve tube is fixedly installed on the top of the pipe fitting.
[0011] Preferably, a screw sleeve is threadedly installed on the outer side of the screw rod, an electric push rod is fixedly installed on the bottom of the screw sleeve, and a cleaning plate is fixedly installed on the output end of the electric push rod.
[0012] Preferably, a lower die base is fixedly mounted on the bottom of the box body, and a movable groove is provided inside the lower die base.
[0013] Preferably, two sets of supporting feet are fixedly installed on the bottom of the box, and rubber pads are fixedly installed on the bottom of the supporting feet.
[0014] Beneficial Effects
[0015] The utility model provides a casting mold for a gearbox impeller. Compared with the prior art, it has the following beneficial effects:
[0016] 1. The upper die seat is driven to move vertically by energizing the electric rod, and the upper die seat that moves vertically can drive the connecting frame to move synchronously, and the connecting frame that moves synchronously can drive the telescopic rod to move vertically, and the telescopic rod that moves to the maximum telescopic stroke can drive the support plate to move vertically, and the support plate that moves vertically can demould the impeller cast inside the lower die seat, thereby realizing the function of automatic demoulding of the impeller, avoiding the problem that the operator needs to use external auxiliary equipment to demould the impeller, reducing the workload of the operator, and increasing the automation effect of the device.
[0017] 2. After the electric push rod is powered on to drive the cleaning plate to move vertically to the specified position, the servo motor is powered on to operate the screw to rotate. The rotating screw can drive the screw sleeve to move horizontally. The screw sleeve that moves horizontally can drive the electric push rod to move synchronously. The electric push rod that moves synchronously can drive the cleaning plate to clean the inside of the lower mold base, thereby improving the quality of the cast impeller, avoiding the problem of residual impurities in the mold affecting the processing of the next batch of impellers, and ensuring the quality control of the impeller cast using the mold. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0019] Figure 2 It is a schematic diagram of the local structure of the automatic demoulding mechanism of the utility model;
[0020] Figure 3 It is a schematic diagram of the partial structure of the cleaning mechanism of the utility model.
[0021] In the figure: 1. box body; 101. support rod; 2. electric rod; 201. upper mold base; 202. solenoid valve tube; 3. automatic demoulding mechanism; 301. connecting frame; 302. telescopic rod; 303. locking piece; 304. support plate; 4. cleaning mechanism; 401. servo motor; 402. screw rod; 403. screw sleeve; 404. electric push rod; 405. cleaning plate; 5. lower mold base; 6. supporting foot. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] The utility model provides two technical solutions:
[0024] Figure 1 , Figure 2 , Figure 3 The first embodiment is shown: a casting mold for a gearbox impeller, comprising a box body 1, an electric rod 2 extending to the inside is fixedly installed on the top of the box body 1, an upper mold base 201 is fixedly installed on the output end of the electric rod 2, an automatic demoulding mechanism 3 extending out of the box body 1 is fixedly installed on one side of the upper mold base 201, and a cleaning mechanism 4 extending to the inside of the box body 1 is fixedly installed on one side of the box body 1;
[0025] The automatic demoulding mechanism 3 includes a connecting frame 301, a telescopic rod 302 is fixedly installed on one side of the connecting frame 301, a locking piece 303 is threadedly installed on the outer side of the telescopic rod 302, a linkage frame is fixedly installed on the output end of the telescopic rod 302, and a support plate 304 is fixedly installed on the top of the linkage frame;
[0026] The cleaning mechanism 4 includes a servo motor 401, a screw 402 is fixedly installed at the output end of the servo motor 401, and multiple groups of support rods 101 are fixedly installed at the bottom of the box body 1, and the outer side of the support rods 101 is fixedly connected to the outer side of the upper mold base 201 through a sliding sleeve seat;
[0027] A pipe is fixedly installed on one side of the top of the upper die seat 201, and a solenoid valve tube 202 is fixedly installed on the top of the pipe. A lower die seat 5 is fixedly installed at the bottom of the box body 1, and a movable groove is opened inside the lower die seat 5.
[0028] The electromagnetic valve tube 202 is powered on to facilitate the delivery of the metal raw material to the lower die seat 5, so as to facilitate the subsequent casting operation of the lower die seat 5. The electric rod 2 is powered on to drive the upper die seat 201 to move vertically so that the upper die seat 201 and the lower die seat 5 are closed for casting operation.
[0029] The upper die base 201 that moves vertically can drive the connecting frame 301 to move synchronously, and the connecting frame 301 that moves synchronously can drive the telescopic rod 302 to move vertically, and the telescopic rod 302 that moves to the maximum telescopic stroke can drive the supporting plate 304 to move vertically, and the supporting plate 304 that moves vertically can demould the impeller after casting inside the lower die base 5, thereby realizing the function of automatically demoulding the impeller;
[0030] The support rod 101 cooperates with the sliding sleeve seat to limit the movable upper mold seat 201, thereby avoiding the upper mold seat 201 from moving and deviating. The movable groove provides a moving space for the support plate 304, thereby facilitating the subsequent demoulding operation of the support plate 304 on the impeller inside the lower mold seat 5.
[0031] Figure 1 , Figure 2 A second embodiment is shown, which mainly differs from the first embodiment in that two sets of supporting feet 6 are fixedly installed on the bottom of the box body 1, and rubber pads are fixedly installed on the bottom of the supporting feet 6; a screw sleeve 403 is threadedly installed on the outer side of the screw rod 402, an electric push rod 404 is fixedly installed on the bottom of the screw sleeve 403, and a cleaning plate 405 is fixedly installed on the output end of the electric push rod 404.
[0032] The supporting feet 6 can provide support for the box 1 to stand, and the rubber pads can increase the contact area between the supporting feet 6 and the ground;
[0033] After the electric push rod 404 is powered on to drive the cleaning plate 405 to move vertically to the specified position, the servo motor 401 is powered on to operate the screw 402 to rotate, and the rotating screw 402 can drive the screw sleeve 403 to move horizontally, and the screw sleeve 403 that moves horizontally can drive the electric push rod 404 to move synchronously, and the electric push rod 404 that moves synchronously can drive the cleaning plate 405 to clean the inside of the lower mold base 5, thereby improving the quality of the cast impeller.
[0034] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art, and the model parameters of each electrical appliance are not specifically limited, and conventional equipment can be used.
[0035] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0036] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A casting mold for a gearbox impeller, comprising a housing (1), characterized in that: The top of the box (1) is fixedly mounted with an electric rod (2) extending into the interior, the output end of the electric rod (2) is fixedly mounted with an upper mold base (201), one side of the upper mold base (201) is fixedly mounted with an automatic demoulding mechanism (3) extending out of the interior of the box (1), and one side of the box (1) is fixedly mounted with a cleaning mechanism (4) extending into the interior of the box (1); The automatic demoulding mechanism (3) comprises a connecting frame (301), a telescopic rod (302) is fixedly mounted on one side of the connecting frame (301), a locking piece (303) is threadedly mounted on the outer side of the telescopic rod (302), a linkage frame is fixedly mounted on the output end of the telescopic rod (302), and a support plate (304) is fixedly mounted on the top of the linkage frame; The cleaning mechanism (4) comprises a servo motor (401), and a screw rod (402) is fixedly mounted on the output end of the servo motor (401).
2. A casting mold for a gearbox impeller according to claim 1, characterized in that: A plurality of groups of support rods (101) are fixedly mounted on the bottom of the box body (1), and the outer sides of the support rods (101) are fixedly connected to the outer side of the upper die seat (201) via a sliding sleeve seat.
3. The casting mold for a gearbox impeller according to claim 1, characterized in that: A pipe fitting is fixedly mounted on one side of the top of the upper die seat (201), and a solenoid valve pipe (202) is fixedly mounted on the top of the pipe fitting.
4. The casting mold for a gearbox impeller according to claim 1, characterized in that: A screw sleeve (403) is threadedly mounted on the outer side of the screw rod (402), an electric push rod (404) is fixedly mounted on the bottom of the screw sleeve (403), and a cleaning plate (405) is fixedly mounted on the output end of the electric push rod (404).
5. The casting mold for a gearbox impeller according to claim 1, characterized in that: A lower die base (5) is fixedly mounted on the bottom of the box body (1), and a movable groove is provided inside the lower die base (5).
6. The casting mold for a gearbox impeller according to claim 1, characterized in that: Two groups of supporting feet (6) are fixedly installed on the bottom of the box body (1), and rubber pads are fixedly installed on the bottom of the supporting feet (6).
Citation Information
Patent Citations
Gearbox casting mold with oscillation structure
CN217647466U