Wire cutting iron powder and iron sludge separation circulating filter

By designing a combined structure of the cross support frame and magnet rod in the online cutting of the iron powder and iron sludge separation and circulation filter, the problem of the magnet rod being fixed on the motor spindle is solved, and the iron powder is not convenient to collect after adsorption is achieved, thus achieving efficient collection of iron powder and improve filtering effect.

CN222429500UActive Publication Date: 2025-02-07DONGGUAN LVJUREN PURIFICATION TECH CO LTD
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Patent Information

Application Number
CN202420977967.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-08
Publication Date
2025-02-07
Estimated Expiration
2034-05-08

AI Technical Summary

Technical Problem

In the existing wire-cut iron powder and iron sludge separation circulation filter, the magnet rod is fixed on the motor spindle, which is inconvenient for collection after adsorption, resulting in poor filtration effect.

Method used

A wire-cut iron powder iron sludge separation circulation filter is designed. Through the cooperation of components such as cross support frame, magnet rod, connecting pin, limit ring and spring, the disassembly of magnet rods and efficient collection of iron powder are achieved.

Benefits of technology

It solves the problem of inconvenient collection after adsorption of iron powder, improves the convenience and practicality of the filter, and ensures effective collection and filtration effect of iron powder.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of iron powder and iron mud filtering, and discloses a wire cutting iron powder and iron mud separation circulating filter which comprises a filtering tank, a top cover is arranged at the top of the filtering tank, a motor is fixedly connected to the top of the top cover, a main shaft is fixedly connected to the output end of the motor, and a liquid inlet pipe is fixedly connected to the interior of the filtering tank. A liquid outlet pipe is fixedly connected to the interior of the top cover, a cross-shaped supporting frame is arranged at the bottom of the main shaft, a clamping groove is formed in the main shaft, a connecting pin is fixedly connected to the top of the cross-shaped supporting frame, and a limiting assembly is arranged in the connecting pin. According to the utility model, through the cooperation of the cross-shaped supporting frame, the magnet rod, the connecting pin, the connecting column, the limiting ring, the connecting rod and the clamping block, the effect of dismounting the magnet rod is achieved, and the problem that the magnet rod is fixed on the motor main shaft and iron powder is inconvenient to collect after being adsorbed on the magnet rod is solved; and the convenience of the linear cutting iron powder and iron mud separation circulating filter is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of iron powder and iron mud filtering, in particular to a wire-cut iron powder and iron mud separation circulation filter. Background Art

[0002] Wire cutting is a commonly used metal cutting method for cutting various metal materials, including iron powder and iron sludge. During the wire cutting process, the metal is corroded by high-temperature electric sparks, producing waste materials such as iron powder and iron sludge. In order to effectively separate and filter these waste materials, a circulation filter can be used. A circulation filter is a device used to separate solid particles or impurities from liquid or gas. During the wire cutting process, iron powder and iron sludge are mixed in the cutting fluid, and the circulation filter can separate them by physical or chemical methods.

[0003] After searching, a wire-cut iron powder and iron mud separation circulation filter is disclosed in the announcement number: CN208977012U, including a filter housing and a sealing cover, the sealing cover is located at the top of the filter housing, the inner wall of the filter housing is welded with a positioning groove, and a telescopic fixing plate is inserted inside the positioning groove, the telescopic fixing plate spans between the inner walls of the filter housing, and one end of the telescopic fixing plate passes through the inner cavity of the filter housing and is connected to the sealing pad of the side wall of the filter housing, and a filter screen is arranged at the bottom of the telescopic fixing plate. The utility model has a simple structure, and uses a magnet bar to effectively act on the iron powder in the working fluid, adsorb the iron powder on the surface of the magnet bar, and then facilitates the removal of the iron powder in the working fluid, and can effectively fix the iron mud in the working fluid and separate it from the liquid, thereby improving the filtering effect of the working fluid and ensuring the use effect of the working fluid, which is suitable for being widely promoted and used. However, this patent only solves the problem of using a magnet bar to effectively act on the iron powder in the working fluid, adsorbing the iron powder on the surface of the magnet bar, thereby facilitating the removal of the iron powder in the working fluid, and effectively fixing the iron mud in the working fluid and separating it from the liquid. It does not solve the problem that the magnet bar is fixed on the motor spindle and it is inconvenient to collect the iron powder after the iron powder is adsorbed on the magnet bar. Utility Model Content

[0004] In order to make up for the above shortcomings, the utility model provides a wire-cut iron powder and iron mud separation circulation filter, which aims to improve the problem that the magnet rod is fixed on the motor main shaft and it is inconvenient to collect the iron powder after the iron powder is adsorbed on the magnet rod.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a wire-cut iron powder and iron mud separation circulation filter, comprising a filter tank, a top cover is provided on the top of the filter tank, a motor is fixedly connected to the top of the top cover, a main shaft is fixedly connected to the output end of the motor, a liquid inlet pipe is fixedly connected to the inside of the filter tank, a liquid outlet pipe is fixedly connected to the inside of the top cover, a cross support frame is provided at the bottom of the main shaft, a card slot is provided inside the main shaft, a connecting pin is fixedly connected to the top of the cross support frame, a limiting assembly is provided inside the connecting pin, a limiting ring is provided inside the connecting pin, a connecting rod is connected to the outer wall of the limiting ring, one end of the connecting rod is rotatably connected to a card block, the outer wall of the card block is embedded in the card slot, the outer wall of the connecting pin is slidably connected to the inside of the main shaft, the outer wall of the limiting assembly is sleeved with a first spring, one end of the first spring is fixedly connected to the inside of the connecting pin, and the other end of the first spring is fixedly connected to one end of the limiting ring, and a magnet bar is fixedly connected to the bottom of the cross support frame.

[0006] As a further description of the above technical solution:

[0007] The limiting assembly comprises a connecting column, both ends of which are fixedly connected to the inside of the connecting pin, and the outer wall of the limiting ring is slidably connected to the outer wall of the connecting column.

[0008] As a further description of the above technical solution:

[0009] The outer wall of the main shaft is fixedly connected with a conical cover, and the outer wall of the main shaft is fixedly connected with a stirring plate.

[0010] As a further description of the above technical solution:

[0011] The stirring plate is provided with through holes inside, and a plurality of through holes are arranged in a rectangular array.

[0012] As a further description of the above technical solution:

[0013] A limiting plate is slidably connected inside the cross support frame, and a scraper is fixedly connected to the bottom of the limiting plate.

[0014] As a further description of the above technical solution:

[0015] A telescopic rod is arranged inside the cross support frame, one end of the telescopic rod is fixedly connected to the top of the limiting plate, and the other end of the telescopic rod is fixedly connected to the inside of the cross support frame.

[0016] As a further description of the above technical solution:

[0017] A second spring is sleeved on the outer wall of the telescopic rod, one end of the second spring is fixedly connected to the top of the limiting plate, and the other end of the second spring is fixedly connected to the inside of the cross support frame.

[0018] As a further description of the above technical solution:

[0019] The bottom of the scraper is attached to the inner wall of the filter tank.

[0020] The utility model has the following beneficial effects:

[0021] 1. In the utility model, firstly, the effect of disassembling the magnet bar is achieved through the cooperation between the cross support frame, the magnet bar, the connecting pin, the connecting column, the limit ring, the connecting rod and the clamping block, thereby solving the problem that the magnet bar is fixed on the motor spindle and the iron powder is adsorbed on the magnet bar and it is inconvenient to collect the iron powder, thereby improving the convenience of the wire cutting iron powder and iron mud separation circulation filter.

[0022] 2. In the utility model, the iron powder that has sunk to the bottom is scraped off by the cooperation among the through hole, the conical cover, the limit plate, the telescopic rod, the second spring and the stirring plate, thereby solving the problem that some iron powder cannot be completely adsorbed on the magnet bar and sinks to the bottom of the filter tank and cannot be collected, thereby improving the practicality of the wire-cut iron powder and iron mud separation circulation filter. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 A three-dimensional diagram of a wire-cut iron powder and iron mud separation circulation filter proposed by the utility model;

[0024] Figure 2 This is a schematic diagram of the internal structure of a filter tank of a wire-cut iron powder and iron mud separation circulation filter proposed by the utility model;

[0025] Figure 3 This is a schematic diagram of the internal structure of a connecting pin of a wire-cut iron powder and iron mud separation circulation filter proposed by the utility model;

[0026] Figure 4 This is a schematic diagram of the internal structure of a cross support frame of a wire-cut iron powder and iron mud separation circulation filter proposed by the utility model.

[0027] Legend:

[0028] 1. Filter tank; 2. Top cover; 3. Liquid inlet pipe; 4. Liquid outlet pipe; 5. Motor; 6. Main shaft; 7. Cross support frame; 8. Magnet rod; 9. Scraper; 10. Slot; 11. Connecting pin; 12. Connecting column; 13. Limiting ring; 14. Connecting rod; 15. Block; 16. First spring; 17. Through hole; 18. Conical cover; 19. Limiting plate; 20. Telescopic rod; 21. Second spring; 22. Agitating plate. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0030] Reference Figure 1-Figure 3 The utility model provides an embodiment: a wire-cut iron powder and iron mud separation circulation filter, including a filter tank 1, a top cover 2 is arranged on the top of the filter tank 1, a motor 5 is fixedly connected to the top of the top cover 2, a main shaft 6 is fixedly connected to the output end of the motor 5, a liquid inlet pipe 3 is fixedly connected to the inside of the filter tank 1, a liquid outlet pipe 4 is fixedly connected to the inside of the top cover 2, a cross support frame 7 is arranged at the bottom of the main shaft 6, a card slot 10 is opened inside the main shaft 6, a connecting pin 11 is fixedly connected to the top of the cross support frame 7, a limiting component is arranged inside the connecting pin 11, a limiting ring 13 is arranged inside the connecting pin 11, and a limiting ring 13 is arranged inside the limiting ring 1 The outer wall of the limit assembly is connected to a connecting rod 14, one end of the connecting rod 14 is rotatably connected to a block 15, the outer wall of the block 15 is embedded in the card slot 10, the outer wall of the connecting pin 11 is slidably connected to the inside of the main shaft 6, the outer wall of the limit assembly is sleeved with a first spring 16, one end of the first spring 16 is fixedly connected to the inside of the connecting pin 11, and the other end of the first spring 16 is fixedly connected to one end of the limit ring 13, the bottom of the cross support frame 7 is fixedly connected to a magnet bar 8, the limit assembly includes a connecting column 12, both ends of the connecting column 12 are fixedly connected to the inside of the connecting pin 11, and the outer wall of the limit ring 13 is slidably connected to the outer wall of the connecting column 12;

[0031] Specifically, in the wastewater treatment system, the liquid inlet pipe 3 is a crucial component. This pipe is responsible for introducing wastewater from the outside into the interior of the filter tank 1. The filter tank 1 is the first step in wastewater treatment. Its internal design is ingenious and can effectively remove impurities and harmful substances in the wastewater. The wastewater enters the bottom of the filter tank 1 through the liquid inlet pipe 3, which ensures that the wastewater is evenly distributed in the tank and is ready for subsequent treatment steps. The motor 5 is the power source of the entire treatment system, and its output end is closely connected to the main shaft 6. When the motor 5 is started, the main shaft 6 will rotate accordingly, thereby driving the magnet bar 8 at the bottom of the cross support frame 7 to rotate. The magnet bar 8 is designed to absorb iron powder in the wastewater. By rotating, the magnet bar 8 can more efficiently contact the iron powder in the wastewater, thereby achieving rapid and effective adsorption and collection. Over time, the iron powder on the magnet bar 8 will gradually increase, and it needs to be cleaned at this time. In order to facilitate cleaning, the system has designed a unique disassembly method. First, it is necessary to open the top cover 2 of the filter tank 1 so that the cross support frame 7 can be exposed. Subsequently, the magnet bar 8 can be taken out of the filter tank 1 by pulling out the cross support frame 7. This design is not only simple and practical, but also can ensure that the magnet bar 8 or the filter tank 1 will not be damaged during the disassembly process. The connection between the cross support frame 7 and the filter tank 1 is achieved by the connecting pin 11. The connecting pin 11 not only plays a connecting role, but also realizes the locking of the cross support frame 7 through the internal block 15 and the card slot 10 structure. The block 15 is connected to the limit ring 13 through the connecting rod 14 and is limited on the outer wall of the connecting column 12. In this way, the block 15 can only move within a specific range, thereby ensuring the stability and reliability of the connection. At the same time, the limit ring 13 is also supported by the tension of the first spring 16. The tension of the first spring 16 can not only provide a stable supporting force for the limit ring 13, but also push the block 15 to be embedded in the card slot 10, thereby further enhancing the firmness of the connection. This design makes it difficult for the block 15 to slide out of the card slot 10 when disassembling or installing the cross support frame 7, thereby ensuring the convenience and safety of operation. After the magnet bar 8 is taken out of the filter tank 1, the iron powder on it can be cleaned. The cleaned magnet bar 8 can be installed on the cross support frame 7 again and put back into the filter tank 1 for the next wastewater treatment. Through such a design, the wastewater treatment system not only achieves the effective removal of iron powder in the wastewater, but also ensures the maintainability and sustainability of the system.

[0032] Reference Figure 2 and Figure 4, a conical cover 18 is fixedly connected to the outer wall of the main shaft 6, a stirring plate 22 is fixedly connected to the outer wall of the main shaft 6, a through hole 17 is opened inside the stirring plate 22, and a plurality of through holes 17 are arranged in a rectangular array, a limit plate 19 is slidably connected inside the cross support frame 7, a scraper 9 is fixedly connected to the bottom of the limit plate 19, a telescopic rod 20 is arranged inside the cross support frame 7, one end of the telescopic rod 20 is fixedly connected to the top of the limit plate 19, and the other end of the telescopic rod 20 is fixedly connected to the inside of the cross support frame 7, a second spring 21 is sleeved on the outer wall of the telescopic rod 20, one end of the second spring 21 is fixedly connected to the top of the limit plate 19, and the other end of the second spring 21 is fixedly connected to the inside of the cross support frame 7, and the bottom of the scraper 9 is attached to the inner wall of the filter tank 1;

[0033] Specifically, in the integrated process of iron powder collection and wastewater treatment, the cross support frame 7 plays a vital role. It is firmly installed in the center of the entire device, carrying important components such as the scraper 9, ensuring the smooth progress of the entire process. The scraper 9 is the core component of iron powder collection. Through the ingenious design of the second spring 21, the scraper 9 can fit tightly on the bottom of the filter tank 1. When the iron powder precipitated in the filter tank 1 accumulates to a certain extent, the scraper 9 can easily scrape off the iron powder attached to the bottom under the tension of the second spring 21, so as to achieve efficient collection of iron powder. At the same time, the introduction of the conical cover 18 not only optimizes the structure of the device, but also plays a significant role in preventing the iron powder from floating. Its unique conical design makes it difficult for the iron powder adsorbed on the inner wall of the conical cover 18 to escape, thereby effectively reducing the loss caused by the floating of the iron powder. In addition, the conical cover 18 can also guide the flow of wastewater, ensuring that the wastewater can flow evenly through the filter tank 1, thereby improving the efficiency of wastewater treatment. In order to further improve the effect of wastewater treatment, the stirring plate 22 is cleverly designed inside the device. It contacts the wastewater through a plurality of through holes 17, and fully stirs the wastewater by rotating or vibrating the stirring plate 22. This stirring action can not only prevent the iron powder from sinking to the bottom of the wastewater, but also increase the contact area between the wastewater and the filter material, thereby improving the treatment effect of the wastewater. In the final stage of the entire process, the treated wastewater is discharged through the liquid outlet pipe 4. The design of the liquid outlet pipe 4 takes into account the control of the wastewater flow rate and the convenience of discharge, ensuring that the wastewater can flow out of the device smoothly, while avoiding leakage and contamination of the wastewater during the discharge process.

[0034] Working principle: When the wire is used to cut the iron powder and iron mud separation circulation filter, first the wastewater enters the filter tank 1 from the bottom of the filter tank 1 through the liquid inlet pipe 3, and then the output end of the motor 5 drives the main shaft 6 to rotate, thereby driving the magnet bar 8 at the bottom of the cross support frame 7 to rotate to adsorb and collect the iron powder in the wastewater. When the magnet bar 8 needs to be disassembled, the top cover 2 is opened and the cross support frame 7 is pulled out. The cross support frame 7 slides into the cross support frame 7 through the connecting pin 11 for connection, and the block 15 in the connecting pin 11 is embedded in the card slot 10 for locking. The block 15 is connected to the limit ring 13 through the connecting rod 14 and is connected to the outer wall of the connecting column 12. The limiting ring 13 is supported by the tension of the first spring 16, so that the tension of the first spring 16 pushes the card block 15 to be embedded in the card slot 10 and is not easy to slide out. Then the iron powder on the magnet bar 8 can be cleaned. In the process of collecting the iron powder, the scraper 9 in the cross support frame 7 is supported by the tension of the second spring 21, so that the scraper 9 fits the bottom of the filter tank 1 to scrape off the iron powder precipitated in the filter tank 1. At the same time, the conical cover 18 can reduce the floating of iron powder that violates the adsorption. The stirring plate 22 can stir the wastewater through the multiple through holes 17 opened inside to prevent the iron powder from sinking to the bottom. Then the treated wastewater is discharged through the liquid outlet pipe 4.

[0035] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A wire-cut iron powder and iron mud separation circulating filter, comprising a filter tank (1), characterized in that: The top of the filter tank (1) is provided with a top cover (2), the top of the top cover (2) is fixedly connected to a motor (5), the output end of the motor (5) is fixedly connected to a main shaft (6), the inside of the filter tank (1) is fixedly connected to a liquid inlet pipe (3), the inside of the top cover (2) is fixedly connected to a liquid outlet pipe (4), a cross support frame (7) is provided at the bottom of the main shaft (6), a card slot (10) is provided inside the main shaft (6), a connecting pin (11) is fixedly connected to the top of the cross support frame (7), a limit position component is provided inside the connecting pin (11), and a limit position component is provided inside the connecting pin (11). A limit ring (13) is provided, the outer wall of the limit ring (13) is connected to a connecting rod (14), one end of the connecting rod (14) is rotatably connected to a clamping block (15), the outer wall of the clamping block (15) is embedded in the clamping groove (10), the outer wall of the connecting pin (11) is slidably connected to the inside of the main shaft (6), the outer wall of the limit assembly is sleeved with a first spring (16), one end of the first spring (16) is fixedly connected to the inside of the connecting pin (11), and the other end of the first spring (16) is fixedly connected to one end of the limit ring (13), and the bottom of the cross support frame (7) is fixedly connected to a magnet bar (8).

2. The wire-cut iron powder and iron mud separation circulating filter according to claim 1, characterized in that: The limiting assembly comprises a connecting column (12), both ends of the connecting column (12) are fixedly connected to the inside of the connecting pin (11), and the outer wall of the limiting ring (13) is slidably connected to the outer wall of the connecting column (12).

3. The wire-cut iron powder and iron mud separation circulating filter according to claim 1, characterized in that: The outer wall of the main shaft (6) is fixedly connected to a conical cover (18), and the outer wall of the main shaft (6) is fixedly connected to a stirring plate (22).

4. The wire-cut iron powder and iron mud separation circulating filter according to claim 3 is characterized by: The stirring plate (22) is provided with a through hole (17) inside, and a plurality of the through holes (17) are arranged in a rectangular array.

5. The wire-cut iron powder and iron mud separation circulating filter according to claim 1, characterized in that: The cross support frame (7) is internally slidably connected to a limit plate (19), and the bottom of the limit plate (19) is fixedly connected to a scraper (9).

6. The wire-cut iron powder and iron mud separation circulating filter according to claim 1, characterized in that: A telescopic rod (20) is arranged inside the cross support frame (7), one end of the telescopic rod (20) is fixedly connected to the top of the limiting plate (19), and the other end of the telescopic rod (20) is fixedly connected to the inside of the cross support frame (7).

7. The wire-cut iron powder and iron mud separation circulating filter according to claim 6, characterized in that: The outer wall of the telescopic rod (20) is sleeved with a second spring (21), one end of the second spring (21) is fixedly connected to the top of the limiting plate (19), and the other end of the second spring (21) is fixedly connected to the inside of the cross support frame (7).

8. The wire-cut iron powder and iron mud separation circulating filter according to claim 5, characterized in that: The bottom of the scraper (9) is attached to the inner wall of the filter tank (1).

Citation Information

Patent Citations

  • Linear cutting iron powder and iron mud separation circulating filter

    CN208977012U