Plug-in type crystal oscillator cold pressure welding die and welding robot

By designing plug-in crystal oscillator cold press welding molds and welding robots, using single-mode structures and automated production, the problems of low yield and poor stability in traditional welding technology are solved, and an efficient and automated crystal oscillator welding process is achieved.

CN222429722UActive Publication Date: 2025-02-07CHANGZHOU INST OF MECHATRONIC TECH
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Patent Information

Application Number
CN202420915662.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-29
Publication Date
2025-02-07
Estimated Expiration
2034-04-29

AI Technical Summary

Technical Problem

The traditional welding crystal oscillator yield is low, the crystal oscillator stability is poor, and the workers have a high labor intensity.

Method used

Design a plug-in crystal oscillator cold press welding mold, adopting a single-mode structure, combined with a welding robot, to achieve automated production, and be able to work in a vacuum environment to ensure welding accuracy and stability.

Benefits of technology

It improves the yield and stability of the crystal oscillator, reduces the labor intensity of workers, realizes automated production, extends the service life of the mold, and reduces costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a plug-in type crystal oscillator cold pressure welding die and a welding robot, and belongs to the technical field of crystal oscillator cold pressure welding tools. The problems that the crystal oscillator welding yield is low, the crystal oscillator stability is poor, and the labor intensity of workers is large in a traditional mode are solved. The die comprises a base, a lower die base, a lower die, an upper die, an upper die base and a guide column, the lower die base is installed on the base, the lower die is connected with the lower die base, the lower end face of the upper die is attached to the upper end face of the lower die, the upper die base is installed above the upper die, the upper die base and the upper die are both installed on the guide column in a sliding mode, and the guide column is connected with the lower die base. The section of the cutting edge of the upper die is a trapezoid section, and the section of the lower die is a uniform section. The device is mainly used for crystal oscillator cold pressing welding.
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Description

Technical Field

[0001] The utility model belongs to the technical field of crystal oscillator cold-pressing welding tooling, in particular to a plug-in type crystal oscillator cold-pressing welding die and a welding robot. Background Art

[0002] Crystal oscillators mainly provide basic clock signals for electronic systems. Usually, a system shares one crystal oscillator to facilitate synchronization of various parts. Plug-in products are smaller in size and need to be prefabricated in two parts for splicing and welding. The components themselves have a certain curvature. If the welding is improper, the crystal oscillator may easily deform due to stress, resulting in reduced product airtightness and product stability, which will affect the normal operation of the circuit. The working environment of the crystal oscillator has high requirements for cleanliness. The welding environment is a vacuum environment, and the thickness of the weld needs to be precisely controlled during cold pressure welding. The precision requirements are high, the welding difficulty is relatively large, and the tooling requirements are high.

[0003] The components of plug-in crystal oscillators are small in size, and the welding air tightness requirements are high. They are assembled and welded using prefabricated parts. The traditional method of welding crystal oscillators has a low yield rate, poor crystal oscillator stability, and high labor intensity for workers. Utility Model Content

[0004] In view of this, the utility model aims to propose a plug-in crystal oscillator cold pressure welding mold and a welding robot to solve the problems of low yield rate of crystal oscillators, poor stability of crystal oscillators and high labor intensity of workers in traditional welding methods.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A plug-in crystal oscillator cold pressure welding mold comprises a base, a lower mold base, a lower mold, an upper mold, an upper mold base and a guide column, wherein the lower mold base is installed on the base, the lower mold is connected to the lower mold base, the lower end surface of the upper mold is fitted with the upper end surface of the lower mold, an upper mold base is installed above the upper mold, the upper mold base and the upper mold are both slidably installed on the guide column, the upper mold cutting edge cross-section is a trapezoidal cross-section, and the lower mold cross-section is a uniform cross-section.

[0007] Furthermore, a T-block is symmetrically installed above the upper die seat, and the T-block is connected to the press.

[0008] Furthermore, the base is connected to the lower die base via a first hexagon socket bolt.

[0009] Furthermore, the T-block is connected to the upper die base via a second hexagon socket bolt.

[0010] Furthermore, the upper die is connected to the upper die base via a semicircular head screw.

[0011] Furthermore, a top die mechanism is provided in the lower die base.

[0012] Furthermore, the top die mechanism includes a spring and a push rod, one end of the push rod is installed in the lower die seat, and the other end passes through the lower die for matching connection, and the spring is installed at the lower end of the push rod.

[0013] A welding robot comprises a plug-in type crystal oscillator cold pressure welding mold.

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] 1. The utility model adopts a single-mode structure. Compared with the multi-grinding structure, the single-mode structure can cooperate with the manipulator to load and unload materials to realize automated production.

[0016] 2. The mold of the single-mode structure of the utility model can be placed in a vacuum working environment with the robot. Compared with the multi-mode structure that can only partially place a device in a vacuum environment, the processed crystal oscillator structure has fewer tiny particles and impurities, and the working stability of the crystal oscillator is better.

[0017] 3. The cross section of the upper die cutting edge of the utility model is a trapezoidal structure with a small draft angle, and the lower die is a uniform cross-section structure. During the mold closing process, the plug-in board and the shell of the crystal oscillator can be aligned to avoid eccentricity between the two and a decrease in air tightness.

[0018] 4. After the cutting edge of the mold of the utility model is worn out, the same thickness of material can be removed from the cutting edge and the top surface of the upper mold for mold repair. After multiple mold repairs, the crystal oscillator welding effect is consistent with the dimensional accuracy before mold repair, which greatly extends the service life of the mold and reduces costs.

[0019] 5. The utility model can easily realize the positioning and clamping of the prefabricated crystal oscillator, and can conveniently perform automatic position adjustment. The operation is simple and convenient, safe and reliable, and the production efficiency is improved and the production cost is reduced.

[0020] 6. The utility model adopts a mode of compatible connection with the welding robot connection module, which can realize the automatic welding function of the crystal oscillator. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] The accompanying drawings constituting a part of the present invention are used to provide a further understanding of the present invention. The illustrative embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention. In the accompanying drawings:

[0022] Figure 1 This is a schematic diagram of the structure of a plug-in crystal oscillator cold pressure welding mold described in the utility model Figure 1 ;

[0023] Figure 2 This is a schematic diagram of the structure of a plug-in crystal oscillator cold pressure welding mold described in the utility model Figure 2 .

[0024] 1-base, 2-lower die seat, 3-first hexagon socket bolt, 4-lower die, 5-upper die, 6-upper die seat, 7-T-block, 8-second hexagon socket bolt, 9-guide column, 10-semicircle head screw, 11-spring, 12-push rod. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely explain the technical solutions in the embodiments of the utility model. It should be noted that the embodiments and features in the embodiments of the utility model can be combined with each other without conflict, and the described embodiments are only part of the embodiments of the utility model, not all of the embodiments.

[0026] See also Figure 1-2 To illustrate this embodiment, a plug-in crystal oscillator cold pressure welding mold includes a base 1, a lower mold base 2, a lower mold 4, an upper mold 5, an upper mold base 6 and a guide column 9, the lower mold base 2 is installed on the base 1, the lower mold 4 is connected to the lower mold base 2, the lower end surface of the upper mold 5 is fitted with the upper end surface of the lower mold 4, an upper mold base 6 is installed above the upper mold 5, and the upper mold base 6 and the upper mold 5 are both slidably installed on the guide column 9, the cutting edge section of the upper mold 5 is a trapezoidal section, the section of the lower mold 4 is a uniform section, and a T-block 7 is symmetrically installed above the upper mold base 6, the T-block 7 is connected to a press, the base 1 and the lower mold base 2 are connected by a first hexagon socket bolt 3, the T-block 7 and the upper mold base 6 are connected by a second hexagon socket bolt 8, the upper mold 5 and the upper mold base 6 are connected by a semicircular head screw 10, and a top mold mechanism is provided in the lower mold base 2.

[0027] The crystal oscillator includes two parts: a shell and a plug-in board assembly. The shell of the crystal oscillator is turned over and placed in the hole of the lower mold base 2. At the same time, the plug-in board of the crystal oscillator is placed on the crystal oscillator shell, and the flange edge of the crystal oscillator shell is fitted with the plug-in board of the crystal oscillator. The cutting edge section of the upper mold 5 is a trapezoidal section, and the section of the lower mold 4 is a uniform section structure. Combined with the cutting edge section of the upper mold 5, it can play a role in automatic centering and positioning to ensure that the crystal oscillator shell and the plug-in board are not eccentric. At this time, the upper mold 5 is pressurized to allow the crystal oscillator shell and the plug-in to penetrate each other at the atomic level to achieve the welding effect. After welding, the upper mold 5 and the upper mold base 6 move upward along the guide column 9, and the welded crystal oscillator product is ejected out of the mold through the ejection mold mechanism, and then the workpiece is taken away to complete the processing of the crystal oscillator.

[0028] The device adopts a single-mode structure. Compared with the multi-grinding structure, the single-mode structure can cooperate with the robot for loading and unloading to realize automated production. The mold of the single-mode structure can be placed in a vacuum working environment with the robot. Compared with the multi-mode structure, only part of the device can be placed in a vacuum environment. The processed crystal oscillator structure has fewer tiny particles and impurities inside, and the working stability of the crystal oscillator is better. After the mold edge is worn out, the same thickness of material can be removed from the upper mold 5 edge and the top surface of the upper mold 5 to repair the mold. After multiple mold repairs, the processed crystal oscillator welding effect is consistent with the dimensional accuracy before mold repair, which greatly extends the service life of the mold and reduces costs.

[0029] Furthermore, the ejector mechanism includes a spring 11 and a push rod 12, one end of the push rod 12 is installed in the lower mold base 2, and the other end passes through the lower mold 4 for cooperative connection. The spring 11 is installed at the lower end of the push rod 12. After welding is completed, the upper mold 5 and the upper mold base 6 move upward along the guide column 9, and the spring 11 pushes the push rod 12 to move upward, pushing the welded crystal oscillator product out of the mold, and the processing of the crystal oscillator can be completed by cooperating with the robotic arm to take away the workpiece.

[0030] The embodiments of the utility model disclosed above are only used to help explain the utility model. The embodiments do not describe all the details in detail, nor do they limit the utility model to the specific implementation methods described. According to the content of this specification, many modifications and changes can be made. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model.

Claims

1. A plug-in crystal oscillator cold pressure welding mold, characterized in that: The invention comprises a base (1), a lower die base (2), a lower die (4), an upper die (5), an upper die base (6) and a guide column (9), wherein the lower die base (2) is mounted on the base (1), the lower die (4) is connected to the lower die base (2), the lower end surface of the upper die (5) is fitted with the upper end surface of the lower die (4), an upper die base (6) is mounted above the upper die (5), the upper die base (6) and the upper die (5) are both slidably mounted on the guide column (9), the cutting edge section of the upper die (5) is a trapezoidal section, and the section of the lower die (4) is a uniform section.

2. The plug-in crystal oscillator cold pressure welding mold according to claim 1, characterized in that: A T-block (7) is symmetrically mounted above the upper die seat (6), and the T-block (7) is connected to a press.

3. The plug-in crystal oscillator cold pressure welding mold according to claim 1, characterized in that: The base (1) and the lower die base (2) are connected via a first hexagon socket bolt (3).

4. The plug-in crystal oscillator cold pressure welding mold according to claim 2, characterized in that: The T-block (7) is connected to the upper die seat (6) via a second hexagon socket bolt (8).

5. The plug-in crystal oscillator cold pressure welding mold according to claim 1, characterized in that: The upper die (5) is connected to the upper die base (6) via a semicircular head screw (10).

6. The plug-in crystal oscillator cold pressure welding mold according to claim 1, characterized in that: A top die mechanism is arranged inside the lower die seat (2).

7. The plug-in crystal oscillator cold pressure welding mold according to claim 6, characterized in that: The top die mechanism comprises a spring (11) and a push rod (12), one end of the push rod (12) is installed in the lower die seat (2), and the other end passes through the lower die (4) for matching connection, and the spring (11) is installed at the lower end of the push rod (12).

8. A welding robot, characterized in that: The invention comprises a plug-in crystal oscillator cold pressure welding mold as described in any one of claims 1 to 7.