Ceramic grinding wheel with cooling channel
By setting up a cooling channel in the ceramic grinding wheel, the cooling liquid circulates and dissipates heat within the internal circulation, the problems of uneven heat dissipation of the ceramic grinding wheel and the contamination of the coolant are solved, and more effective heat dissipation and clean use of the coolant are achieved.
Patent Information
- Application Number
- CN202420820967.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-19
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2034-04-19
AI Technical Summary
The heat generated by existing ceramic grinding wheels when grinding metal workpieces is unevenly dissipated, and the coolant is easily contaminated by dust, affecting the cooling effect.
A ceramic grinding wheel with cooling channels is designed, through the cooling channel set inside the internal cooling channel, the cooling liquid is circulated and heat dissipated inside the ceramic grinding wheel to reduce the contamination of the cooling liquid.
It achieves a more uniform and sufficient heat dissipation of the ceramic grinding wheel, reduces the temperature of the grinding wheel and the base, reduces the contamination of the coolant, and extends the service life of the coolant.
Smart Images

Figure CN222430447U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of ceramic grinding wheels, in particular to a ceramic grinding wheel provided with a cooling channel. Background Art
[0002] A grinding wheel is a cutting tool that uses abrasives to cut. Most grinding wheels are made with a vitrified bond, which is a special clay mixture. In the kiln where the grinding wheel is made, the clay and abrasive grains melt into a molten glass state at high temperatures. During the cooling process, the ceramic forms a link that allows each abrasive grain to be closely adjacent and supports the abrasive grains during grinding. Grinding wheels made with vitrified bonds are very strong, tough and porous. They can quickly remove material chips and can be accurately ground to the required precision.
[0003] Ceramic grinding wheels generate a lot of heat when grinding metal workpieces, and coolant is needed to cool them down. However, the coolant is only aimed at the grinding position of the metal workpiece, and the heat dissipation effect at other positions is poor. In addition, a large amount of dust is generated during grinding, which mixes with the coolant and pollutes the coolant. The coolant needs to be collected and filtered before it can be recycled. For this reason, we propose a ceramic grinding wheel with a cooling channel. Utility Model Content
[0004] The technical problem to be solved by the utility model is to overcome the existing defects and provide a ceramic grinding wheel with a cooling channel. The cooling channel arranged inside allows the coolant to circulate inside the ceramic grinding wheel to dissipate heat, making the heat dissipation of the ceramic grinding wheel more uniform and sufficient, while reducing the pollution of the coolant, and can effectively solve the problems in the background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a ceramic grinding wheel provided with a cooling channel, comprising a base, a cooling mechanism and an infusion mechanism;
[0006] Base: A grinding wheel is arranged on the outer side thereof;
[0007] Cooling mechanism: It includes a cooling channel, a shell, a liquid inlet pipe and a liquid outlet groove. The inner side of the base is provided with a cooling channel, and the upper end of the cooling channel is provided with evenly distributed liquid outlets 1. The base is plugged with a shell inside, and the upper surface of the shell is provided with evenly distributed liquid inlet pipes, and the liquid inlet pipes are all connected with the liquid inlet channel. The upper end of the shell is provided with a liquid outlet groove, and the outer side of the liquid outlet groove is provided with evenly distributed liquid outlets 2, and the liquid outlets 2 correspond to the liquid outlets one by one.
[0008] Infusion mechanism: It is buckled on the upper end of the shell, and the coolant is circulated in the interior of the ceramic grinding wheel through the cooling channel arranged inside to dissipate heat, so that the heat dissipation of the ceramic grinding wheel is more uniform and sufficient, while reducing the pollution of the coolant.
[0009] Furthermore, the cooling mechanism also includes a support frame and a limit ring. Limit rings are provided at the upper and lower ends of the interior of the cooling channel. The relative inner sides of the two limit rings are welded with evenly distributed support frames. The upper surface of the support frame is provided with an arc groove to enhance the compressive strength of the shell.
[0010] Furthermore, the cooling mechanism also includes sealing ring 1, sealing ring 2 and sealing ring 3. The upper end of the outer side surface of the shell is provided with sealing ring 2, and the lower end of the outer side surface of the shell is provided with sealing ring 1. The surface of sealing ring 1 and the surface of sealing ring 2 are both in contact with the inner wall of the base. Sealing ring 3 is placed in the groove on the lower surface of the edge of the shell, and the surface of sealing ring 3 is in contact with the upper surface of the edge of the base. Sealing ring 1, sealing ring 2 and sealing ring 3 are all fluororubber sealing rings to achieve sealing of the shell.
[0011] Furthermore, flange holes are provided on the bottom wall of the base and the bottom wall of the shell, which fix the base and the shell at the same time to prevent the shell from falling off.
[0012] Furthermore, the infusion mechanism includes a collecting pipe, a shunt seat, an outer cover, a sealing assembly and a connecting pipe. The lower end of the shunt seat is provided with evenly distributed shunt tubes, which are respectively buckled on the outside of adjacent liquid inlet pipes, the upper end of the shell is buckled with the outer cover, and the interior of the outer cover is provided with a sealing assembly. The liquid inlet of the shunt seat is inserted into the interior of the outer cover through the sealing assembly, the upper end of the rear side of the outer cover is provided with a connecting pipe, and the lower end of the front side of the outer cover is opened with a collecting pipe to realize the entry and discharge of the coolant.
[0013] Furthermore, the infusion mechanism also includes a mounting plate, and the lower end of the rear side of the outer cover is provided with a mounting plate symmetrically distributed on the left and right sides, which is convenient for installing the outer cover and can press the outer cover tightly against the shell.
[0014] Furthermore, the sealing assembly includes a sealing leather cup, a gasket and a retaining spring. The sealing leather cup and the gasket are placed inside the outer cover, the sealing leather cup is located at the upper end of the gasket, the retaining spring is clamped inside the outer cover, and the retaining spring is located at the lower end of the gasket. The liquid inlet of the diverter seat passes through the retaining spring, the gasket and the sealing leather cup in sequence and is inserted into the interior of the outer cover to avoid leakage at the liquid inlet position of the diverter seat.
[0015] Compared with the prior art, the beneficial effects of the utility model are: the ceramic grinding wheel provided with a cooling channel has the following advantages:
[0016] When using the ceramic grinding wheel to grind the surface of a metal workpiece, the coolant enters from the connecting pipe, passes through the diverter seat and the liquid inlet pipe in turn, and enters the interior of the whole composed of the cooling channel and the liquid inlet channel. The sealing leather cup prevents leakage at the liquid inlet position of the diverter seat, the retaining spring prevents the sealing leather cup from falling off, and the gasket prevents the sealing leather cup from being scratched when the retaining spring is installed. After the coolant absorbs the heat generated by the surface of the grinded metal workpiece, it enters the interior of the liquid outlet tank through the second liquid outlet and the first liquid outlet. The total cross-sectional area of the second liquid outlet and the first liquid outlet is smaller than the cross-sectional area of the connecting pipe, so that the coolant can fill the interior of the cooling channel, so that the coolant can absorb heat more evenly and fully, and reduce the temperature of the grinding wheel and the base. The coolant inside the liquid outlet tank then enters the interior of the space formed by the outer cover and the shell body. The outer cover will not rotate, and the coolant flows out from the collection pipe. During the whole process, the coolant does not contact the dust of the metal workpiece, thereby reducing the pollution to the coolant. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the structure of the utility model;
[0018] Figure 2 This is a schematic diagram of the cross-sectional structure of the utility model;
[0019] Figure 3 This is an enlarged structural diagram of the utility model at A;
[0020] Figure 4 This is an enlarged structural diagram of the utility model at B;
[0021] Figure 5 It is a schematic cross-sectional structural diagram of the shell of the utility model.
[0022] In the figure: 1 base, 2 cooling mechanism, 3 grinding wheel, 21 cooling channel, 22 sealing ring 1, 23 shell, 24 liquid inlet pipe, 25 sealing ring 2, 26 support frame, 27 limit ring, 28 sealing ring 3, 29 liquid outlet trough, 4 flange hole, 5 infusion mechanism, 51 collection pipe, 52 diverter seat, 53 outer cover, 54 sealing assembly, 541 sealing leather cup, 542 gasket, 543 retaining ring, 55 mounting plate, 56 connecting pipe, 6 liquid outlet 1, 7 liquid outlet 2. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] See also Figure 1-5, This embodiment provides a technical solution: a ceramic grinding wheel provided with a cooling channel, comprising a base 1, a cooling mechanism 2 and an infusion mechanism 5;
[0025] Base 1: A grinding wheel 3 is arranged on its outer side;
[0026] Cooling mechanism 2: It includes a cooling channel 21, a shell 23, a liquid inlet pipe 24 and a liquid outlet groove 29. The inner side of the base 1 is provided with a cooling channel 21, and the upper end of the cooling channel 21 is provided with uniformly distributed liquid outlets 6. The base 1 is plugged with a shell 23, and the upper surface of the shell 23 is provided with uniformly distributed liquid inlet pipes 24, and the liquid inlet pipes 24 are all connected to the liquid inlet channel. The upper end of the shell 23 is provided with a liquid outlet groove 29, and the outer side of the liquid outlet groove 29 is provided with uniformly distributed liquid outlets 7, and the liquid outlets 7 correspond to the liquid outlets 6 one by one. The cooling mechanism 2 also includes a support The cooling channel 21 has a support frame 26 and a limit ring 27, and the upper and lower ends of the cooling channel 21 are provided with a limit ring 27, and the relative inner sides of the two limit rings 27 are welded with evenly distributed support frames 26, and the upper surface of the support frame 26 is provided with an arc groove. The cooling mechanism 2 also includes a sealing ring 1 22, a sealing ring 25 and a sealing ring 3 28. The upper end of the outer side surface of the shell 23 is provided with a sealing ring 25, and the lower end of the outer side surface of the shell 23 is provided with a sealing ring 1 22. The surface of the sealing ring 1 22 and the surface of the sealing ring 25 are in contact with the inner wall of the base 1, and the lower surface of the edge of the shell 23 A sealing ring 3 28 is placed in the groove, and the surface of the sealing ring 3 28 contacts the upper surface of the edge of the base 1. The sealing ring 1 22, the sealing ring 25 and the sealing ring 3 28 are all fluororubber sealing rings. The bottom wall of the base 1 and the bottom wall of the shell 23 are both provided with flange holes 4. When the ceramic grinding wheel is used to grind the surface of a metal workpiece, the coolant enters from the connecting pipe 56, passes through the shunt seat 52 and the liquid inlet pipe 24 in turn, and enters the interior of the whole composed of the cooling channel 21 and the liquid inlet channel. The sealing leather cup 541 prevents leakage at the liquid inlet position of the shunt seat 52, and the retaining spring 543 avoids The sealing leather cup 541 is prevented from falling off, and the gasket 542 prevents the sealing leather cup 541 from being scratched when the retaining ring 543 is installed. After the coolant absorbs the heat generated by the surface of the polished metal workpiece, it enters the interior of the liquid outlet 29 through the liquid outlet 27 and the liquid outlet 16. The total cross-sectional area of the liquid outlet 27 and the liquid outlet 16 is smaller than the cross-sectional area of the connecting pipe 56, so that the coolant can fill the interior of the cooling channel 21, so that the coolant can absorb heat more evenly and fully, and reduce the temperature of the grinding wheel 3 and the base 1. In the whole process, the coolant does not contact the dust of the metal workpiece, reducing the pollution to the coolant;
[0027] Infusion mechanism 5: It is buckled on the upper end of the shell 23. The infusion mechanism 5 includes a collecting pipe 51, a shunt seat 52, an outer cover 53, a sealing component 54 and a connecting pipe 56. The lower end of the shunt seat 52 is provided with evenly distributed shunt pipes, and the shunt pipes are respectively buckled on the outside of the adjacent liquid inlet pipes 24. The upper end of the shell 23 is buckled with the outer cover 53, and the inner part of the outer cover 53 is provided with a sealing component 54. The liquid inlet of the shunt seat 52 passes through the sealing component 54 and is plugged into the inner part of the outer cover 53. The upper end of the rear side of the outer cover 53 is provided with a connecting pipe 56, and the lower end of the front side of the outer cover 53 is provided with a collecting pipe 51. The infusion mechanism 5 also includes a mounting plate 55. The lower end of the rear side of the outer cover 53 is provided with a mounting plate 55 symmetrically distributed on the left and right. The sealing component 54 includes a sealing leather cup 541, a gasket 542 and a retaining spring 543. The inner part of the outer cover 53 is provided with a sealing leather cup 541. Bowl 541 and gasket 542, the sealing leather cup 541 is located at the upper end of the gasket 542, the inner part of the outer cover 53 is clamped with a retaining spring 543, the retaining spring 543 is located at the lower end of the gasket 542, the liquid inlet of the diverter seat 52 passes through the retaining spring 543, the gasket 542 and the sealing leather cup 541 in sequence and is inserted into the inner part of the outer cover 53. When using the ceramic grinding wheel to grind the surface of a metal workpiece, the coolant enters from the connecting pipe 56, passes through the diverter seat 52 and the liquid inlet pipe 24 in sequence and enters the inner part of the whole composed of the cooling channel 21 and the liquid inlet channel. After the coolant absorbs the heat generated by the surface of the grinded metal workpiece, it enters the inner part of the liquid outlet 29 through the liquid outlet 27 and the liquid outlet 16. The coolant in the liquid outlet 29 then enters the inner part of the space formed by the outer cover 53 and the shell 23. The outer cover 53 will not rotate, and the coolant flows out from the collecting pipe 51.
[0028] The working principle of a ceramic grinding wheel with a cooling channel provided by the utility model is as follows: when installing the ceramic grinding wheel, first install the sealing ring 1 22, the sealing ring 25 and the sealing ring 3 28 at the corresponding positions of the shell 23 respectively, then plug the shell 23 into the inside of the base 1, align the flange hole 4 and install it on the outside of the rotating shaft of the device, install the diverter seat 52 and then snap the outer cover 53 onto the upper end of the shell 23, align the outlet of the collecting pipe 51 with the ground, then install the outer cover 53 on the external mounting seat through the mounting plate 55, and adjust the relative distance between the external mounting seat and the base 1 so that the outer cover 53 is tightly pressed against the upper end of the shell 23, finally connect the coolant pipeline with the connecting pipeline 56 to complete the installation, when using the ceramic grinding wheel to grind the surface of a metal workpiece, the coolant enters from the connecting pipeline 56, passes through the diverter seat 52 and the liquid inlet pipeline 24 in turn and enters the cooling channel 21 and The liquid inlet channel is composed of an integral interior, a sealing leather cup 541 prevents leakage at the liquid inlet position of the diverter seat 52, a retaining spring 543 prevents the sealing leather cup 541 from falling off, and a gasket 542 prevents the sealing leather cup 541 from being scratched when the retaining spring 543 is installed. The coolant absorbs the heat generated by the surface of the polished metal workpiece and enters the interior of the liquid outlet groove 29 through the liquid outlet 27 and the liquid outlet 16. The total cross-sectional area of the liquid outlet 27 and the liquid outlet 16 is smaller than the cross-sectional area of the connecting pipe 56, so that the coolant can fill the interior of the cooling channel 21, so that the coolant can absorb heat more evenly and fully, thereby reducing the temperature of the grinding wheel 3 and the base 1. The coolant in the liquid outlet groove 29 then enters the interior of the space formed by the outer cover 53 and the shell 23. The outer cover 53 does not rotate, and the coolant flows out from the collecting pipe 51. During the entire process, the coolant does not contact the dust of the metal workpiece, thereby reducing the pollution to the coolant.
[0029] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. A ceramic grinding wheel provided with a cooling channel, characterized in that: It comprises a base (1), a cooling mechanism (2) and an infusion mechanism (5); Base (1): A grinding wheel (3) is arranged on the outer side thereof; The cooling mechanism (2) comprises a cooling channel (21), a shell (23), a liquid inlet pipe (24) and a liquid outlet groove (29). The inner side of the base (1) is provided with a cooling channel (21). The upper end of the cooling channel (21) is provided with a uniformly distributed liquid outlet (6). The base (1) is plugged with a shell (23). The lower end of the shell (23) is provided with a liquid inlet channel. The liquid inlet channel is connected to the cooling channel (21). The upper surface of the shell (23) is provided with uniformly distributed liquid inlet pipes (24). The liquid inlet pipes (24) are all connected to the liquid inlet channel. The upper end of the shell (23) is provided with a liquid outlet groove (29). The outer side of the liquid outlet groove (29) is provided with uniformly distributed liquid outlets (7). The liquid outlets (7) correspond to the liquid outlets (6) one by one. Infusion mechanism (5): It is buckled on the upper end of the housing (23).
2. A ceramic grinding wheel with a cooling channel according to claim 1, characterized in that: The cooling mechanism (2) further comprises a support frame (26) and a limiting ring (27), wherein the upper and lower ends of the interior of the cooling channel (21) are both provided with limiting rings (27), the opposite inner sides of the two limiting rings (27) are both welded with evenly distributed support frames (26), and the upper surface of the support frame (26) is provided with an arc groove.
3. A ceramic grinding wheel with a cooling channel according to claim 1, characterized in that: The cooling mechanism (2) further comprises a sealing ring 1 (22), a sealing ring 2 (25) and a sealing ring 3 (28); the upper end of the outer side surface of the shell (23) is sleeved with the sealing ring 2 (25); the lower end of the outer side surface of the shell (23) is sleeved with the sealing ring 1 (22); the surface of the sealing ring 1 (22) and the surface of the sealing ring 2 (25) are both in contact with the inner wall of the base (1); a sealing ring 3 (28) is placed in a groove on the lower surface of the edge of the shell (23); the surface of the sealing ring 3 (28) is in contact with the upper surface of the edge of the base (1); the sealing ring 1 (22), the sealing ring 2 (25) and the sealing ring 3 (28) are all fluororubber sealing rings.
4. A ceramic grinding wheel with a cooling channel according to claim 1, characterized in that: The bottom wall of the base (1) and the bottom wall of the shell (23) are both provided with flange holes (4).
5. The ceramic grinding wheel with a cooling channel according to claim 1, characterized in that: The infusion mechanism (5) comprises a collecting pipe (51), a shunt seat (52), an outer cover (53), a sealing assembly (54) and a connecting pipe (56); the lower end of the shunt seat (52) is provided with evenly distributed shunt pipes, which are respectively buckled on the outside of adjacent liquid inlet pipes (24); the upper end of the shell (23) is buckled with the outer cover (53); the inner part of the outer cover (53) is provided with a sealing assembly (54); the liquid inlet of the shunt seat (52) passes through the sealing assembly (54) and is plugged into the inner part of the outer cover (53); the upper end of the rear side of the outer cover (53) is provided with a connecting pipe (56); and the lower end of the front side of the outer cover (53) is provided with a collecting pipe (51).
6. A ceramic grinding wheel with a cooling channel according to claim 5, characterized in that: The infusion mechanism (5) further comprises a mounting plate (55), and the mounting plate (55) is symmetrically distributed on the left and right sides of the lower end of the rear side of the outer cover (53).
7. The ceramic grinding wheel with cooling channel according to claim 5, characterized in that: The sealing assembly (54) comprises a sealing leather cup (541), a gasket (542) and a retaining spring (543); the sealing leather cup (541) and the gasket (542) are placed inside the outer cover (53); the sealing leather cup (541) is located at the upper end of the gasket (542); the retaining spring (543) is clamped inside the outer cover (53); the retaining spring (543) is located at the lower end of the gasket (542); the liquid inlet of the diverter seat (52) passes through the retaining spring (543), the gasket (542) and the sealing leather cup (541) in sequence and is inserted into the inside of the outer cover (53).