Photosensitive drum universal joint gear positioning mechanism for selenium drum automatic line

By designing the automatic line photosensitive drum universal joint gear positioning mechanism, the adjustment components and power shaft are used to automatically adjust and tighten the universal joint gear, the problems of high labor intensity and unstable assembly quality caused by manual assembly are solved, and efficient and stable Mass production.

CN222430574UActive Publication Date: 2025-02-07ZHUHAI ZHONGKAI IMAGING PROD CO LTD
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Patent Information

Application Number
CN202323577597.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-26
Publication Date
2025-02-07
Estimated Expiration
2033-12-26

AI Technical Summary

Technical Problem

In the assembly of existing photosensitive drums, manual assembly of universal joint gears leads to high labor intensity, unstable assembly quality, and cannot meet the needs of mass production.

Method used

Design a toner cartridge automatic line photosensitive drum universal joint gear positioning mechanism, through the movable first adjustment component and the second adjustment component, the angle of the universal joint is automatically adjusted and applied pressure to make the universal joint gear and photosensitive The drum ends are tightly bonded.

Benefits of technology

It realizes the tightening of universal joint gears without manual manual pressing, reduces labor intensity, ensures the stability of assembly quality, and improves assembly efficiency, which can meet the needs of mass production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a selenium drum automatic line photosensitive drum universal joint gear positioning mechanism which is characterized in that a first adjusting assembly, a second adjusting assembly and a power shaft are arranged, and a universal joint gear is arranged at the end of a photosensitive drum in advance in a sleeving mode in the last machining step but is not pressed tightly; the first adjusting assembly, the second adjusting assembly and the power shaft are matched with each other, the first adjusting assembly and the second adjusting assembly firstly adjust the angle of the universal joint so that the universal joint can be adjusted to be in a horizontal state coinciding with the center of the universal joint gear, and then the power shaft abuts against the universal joint to apply pressure to the universal joint so that the universal joint gear can be pressed into the end of the photosensitive drum. The universal joint gear is tightly combined with the end part of the photosensitive drum, so that a worker does not need to press and assemble the universal joint gear one by one, the labor intensity is reduced, the pressure can be uniformly applied to the universal joint gear due to mechanical operation, the universal joint gear can be stably fixed to the end part of the photosensitive drum, and the assembly efficiency can be improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of photosensitive drum assembly, in particular to a universal joint gear positioning mechanism for a photosensitive drum of a toner drum automatic line. Background Art

[0002] A universal joint gear is provided at the end of the photosensitive drum. The universal joint gear is provided with a universal joint that can rotate in multiple directions. Specifically, when assembling the photosensitive drum, the universal joint gear needs to be fastened to the end of the photosensitive drum to prevent it from falling off. The existing practice is to manually put the universal joint gear on the end of the photosensitive drum and press it to fasten the universal joint gear to the end of the photosensitive drum. This requires workers to press repeatedly and apply a large force, resulting in high labor intensity for the workers. In addition, the manual pressing force is not uniform. When the applied pressure is small, the universal joint gear may become loose, affecting the quality of assembly. In addition, the efficiency of manual assembly is low and cannot meet the needs of mass production. Utility Model Content

[0003] (I) Purpose of the utility model

[0004] In order to overcome the above shortcomings, the purpose of the utility model is to provide a toner cartridge automatic line photosensitive drum universal joint gear positioning mechanism to solve the technical problems that the existing photosensitive drum assembly relies on manual assembly, resulting in high labor intensity for workers, the universal joint gear is prone to loosening during assembly, affecting the quality of assembly, and the manual assembly efficiency is low and cannot meet the requirements of mass production.

[0005] (II) Technical solution

[0006] To achieve the above objectives, the technical solutions provided by this application are as follows:

[0007] A photosensitive drum universal joint gear positioning mechanism for a toner drum automatic production line, comprising: a movable first adjustment component, which can extend when a photosensitive drum with a universal joint gear pre-installed at the end moves to its corresponding position, driving universal joints mounted on the universal joint gear facing both sides and downward to swing to a horizontal state that coincides with the center of the universal joint gear; a second adjustment component movably arranged above the first adjustment component, which can move downward when the first adjustment component moves below the universal joint, driving the universal joint facing upward to swing downward to a horizontal state that coincides with the center of the universal joint gear on the first adjustment component; and further comprising: a power shaft, which can be movably arranged, and can press the universal joint and the universal joint gear when the universal joint is adjusted to a horizontal state, so that the universal joint gear and the end of the photosensitive drum are fastened to each other;

[0008] The present application sets the first and second adjustment components and the power shaft. In the previous processing step, the universal joint gear is pre-mounted on the end of the photosensitive drum but not pressed. When the photosensitive drum is transmitted to the positions of the first and second adjustment components and the power shaft, the first and second adjustment components and the power shaft cooperate with each other. The first and second adjustment components first adjust the angle of the universal joint to adjust the universal joint to a horizontal state that coincides with the center of the universal joint gear. Then the power shaft abuts against the universal joint to apply pressure to the universal joint to press the universal joint gear into the end of the photosensitive drum, so that the universal joint gear is tightly combined with the end of the photosensitive drum. In this way, there is no need for workers to press and assemble the universal joint gears one by one, thereby reducing labor intensity. In addition, due to the mechanized operation, the pressure applied to the universal joint gear can be unified to ensure that the universal joint gear can be stably fixed to the end of the photosensitive drum, thereby improving the efficiency of assembly.

[0009] In some embodiments, the first adjustment assembly includes: a first vertical drive device arranged vertically, a first transverse drive device arranged transversely on the first vertical drive device, and a limiter arranged on the first transverse drive device, wherein the power shaft is arranged on the first transverse drive device.

[0010] In some embodiments, the limiting member includes: a long connecting portion connected to the first transverse driving device and a limiting portion in a vertical V-shaped structure arranged at the end of the connecting portion, which is used to engage with both sides of the universal joint and the bottom surface to drive toward both sides, wherein the length of the connecting portion is longer than the power shaft;

[0011] The limiting member is configured to include a limiting portion with a V-shaped structure and a long connecting portion, and the length of the connecting portion is configured to be longer than the power shaft. In this way, when the power shaft and the first adjusting component approach the direction of the universal joint synchronously, the first adjusting component can first adjust the direction of the universal joint through the limiting portion with the V-shaped structure, and when the power shaft moves to a position abutting the universal joint, the universal joint gear can be pressed against the photosensitive drum.

[0012] In some embodiments, the second adjustment assembly includes: a second lateral drive device, a second vertical drive device disposed on the second lateral drive device, and an auxiliary pressure plate disposed on the second vertical drive device to drive the universal joint to swing downward;

[0013] In some embodiments, it further comprises: a fixed seat provided with a guide rail on the first transverse driving device, a sliding seat provided on the fixed seat and slidably matched with the guide rail, wherein the limiter and the power shaft are both provided on the sliding seat, and further comprises: a buffer provided between the sliding seat and the fixed seat, wherein one end of the buffer is connected to the sliding seat, and the other end is connected to the fixed seat;

[0014] By providing a buffer, the impact force of the power shaft can be buffered, thereby preventing the power shaft from hard collision with the universal joint and the universal joint gear, which may cause easy damage to the universal joint and the universal joint gear. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a state diagram of assembling the universal joint gear of the universal joint gear positioning mechanism of the photosensitive drum of the toner cartridge automatic production line of the utility model;

[0016] Figure 2 It is a structural schematic diagram of the first adjustment component and the power shaft in the universal joint gear positioning mechanism of the photosensitive drum of the toner cartridge automatic production line of the utility model;

[0017] Figure 3 It is a structural schematic diagram of the second adjustment component in the universal joint gear positioning mechanism of the photosensitive drum of the toner cartridge automatic production line of the utility model;

[0018] Figure 4 It is a schematic diagram of the structure of the end of the photosensitive drum.

[0019] Reference numerals:

[0020] 1. Limiting member; 2. Power shaft; 3. Guide rail; 4. Sliding seat; 5. Buffer member; 6. First vertical driving device; 7. First horizontal driving device; 8. Second horizontal driving device; 9. Second vertical driving device; 10. Auxiliary pressure plate; 11. Photosensitive drum; 12. Universal joint gear; 13. Universal joint; 14. Fixed seat. DETAILED DESCRIPTION

[0021] In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model is further described in detail below in combination with specific implementation methods and with reference to the accompanying drawings. It should be understood that these descriptions are only exemplary and are not intended to limit the scope of the utility model. In addition, in the following description, the description of well-known structures and technologies is omitted to avoid unnecessary confusion of the concept of the utility model.

[0022] See also Figure 1-Figure 4 The utility model provides a toner cartridge automatic line photosensitive drum universal joint gear positioning mechanism, comprising: a movable first adjusting component, which can extend when a photosensitive drum 11 with a universal joint gear 12 pre-installed at the end moves to its corresponding position, driving universal joints 13 installed on the universal joint gear 12 to swing to a horizontal state that coincides with the center of the universal joint gear 12, and a second adjusting component movably arranged above the first adjusting component, which can move downward when the first adjusting component moves below the universal joint 13, driving the universal joint 13 facing upward to swing downward to a horizontal state on the first adjusting component that coincides with the center of the universal joint gear 12, and also includes: a power shaft 2, which can be movably arranged, and can squeeze the universal joint 13 and the universal joint gear 12 when the universal joint 13 is adjusted to a horizontal state, so that the universal joint gear 12 and the end of the photosensitive drum 11 are fastened to each other.

[0023] Specifically, the first adjustment assembly includes: a first vertical drive device 6 arranged vertically, a first horizontal drive device 7 arranged horizontally on the first vertical drive device 6, and a stopper 1 arranged on the first horizontal drive device 7, wherein the power shaft 2 is arranged on the first horizontal drive device 7. The first vertical drive device 6 and the first horizontal drive device 7 can be cylinders, and the first vertical drive device 6 and the first horizontal drive device 7 can drive the stopper 1 to move toward the center direction of the universal joint gear 12 to adjust the direction of the universal joint 13. Specifically, multiple first horizontal drive devices 7 can be arranged at the same time, and the multiple first horizontal drive devices 7 are driven and connected to each other, so that the moving stroke of the first horizontal drive device 7 can be extended.

[0024] Specifically, the limiter 1 includes: a connecting portion and a limiting portion. The connecting portion is a long strip structure connected to the first transverse drive device 7. The limiting portion is arranged at the end of the connecting portion and is a vertical V-shaped structure for engaging with both sides and the bottom surface of the universal joint 13. Specifically, the length of the connecting portion is longer than the power shaft 2.

[0025] Specifically, the second adjustment assembly includes: a second transverse driving device 8, a second vertical driving device 9 arranged on the second transverse driving device 8, and an auxiliary pressure plate 10 arranged on the second vertical driving device 9 to drive the universal joint 13 to swing downward.

[0026] Specifically, the assembly process is as follows:

[0027] In the previous step, the staff put the universal joint gear 12 on one end of the photosensitive drum 11 but did not press it, and then placed the photosensitive drum 11 with the universal joint gear 12 on the transmission line for downward flow. Since the universal joint 13 on the universal joint gear 12 will face different directions, when the transmission line flows to the position of the positioning mechanism, it stops, and the lower limit member 1 and the power shaft 2 are driven by the first vertical drive device 6 and the first horizontal drive device 7 to move forward synchronously. Since the length of the limit member 1 is longer than the power shaft 2, the limit part can drive the universal joint 13 facing left, right, and downward to swing to the horizontal direction during the movement. At the same time, While the power shaft 2 has not yet reached the contact with the universal joint 13, the auxiliary pressure plate 10 on the second adjustment assembly moves downward under the drive of the second vertical drive device 9 and the second horizontal drive device 8, driving the upward universal joint 13 to swing downward and adjust to the horizontal direction. When the power shaft 2 reaches the position of contact with the universal joint 13, the universal joint 13 has been adjusted to a horizontal state that coincides with the center of the universal joint gear 12. Driven by the first horizontal drive device, the power shaft 2 continues to move forward to apply pressure to the universal joint 13, so that the universal joint gear 12 is pressed into the end of the photosensitive drum 11, so that the universal joint gear 12 is tightly combined with the end of the photosensitive drum 11. Specifically, a jig can be placed on the transmission line to fix the position of the photosensitive drum 11 to prevent the position of the photosensitive drum 11 from shifting when the positioning mechanism presses the universal joint gear 12. The transmission line will stop intermittently during circulation to facilitate the positioning mechanism to perform processing operations.

[0028] Preferably, the present application is provided with a fixed seat 14 and a sliding seat 4, the fixed seat 14 is arranged on the first transverse drive device 7, the limit member 1 and the power shaft 2 are both arranged on the sliding seat 4, a guide rail 3 is arranged on the fixed seat 14, the sliding seat 4 slides with the guide rail 3, and a buffer member 5 is provided between the sliding seat 4 and the fixed seat 14, one end of the buffer member 5 is connected to the sliding seat 4, and the other end is connected to the fixed seat 14. Specifically, the buffer member 5 is a spring, and the hardness of the spring can be adjusted to reduce the pressure applied by the power shaft 2 to the universal joint 13 and the universal joint gear 12.

[0029] It should be understood that the above specific embodiments of the present invention are only used to illustrate or explain the principles of the present invention, and do not constitute a limitation on the present invention. Therefore, any modifications, equivalent substitutions, improvements, etc. made without departing from the spirit and scope of the present invention should be included in the protection scope of the present invention. In addition, the claims attached to the present invention are intended to cover all changes and modifications that fall within the scope and boundaries of the attached claims, or the equivalent forms of such scope and boundaries.

Claims

1. A photosensitive drum universal joint gear positioning mechanism for a toner cartridge automatic production line, characterized in that: include: A movable first adjustment component can be extended when a photosensitive drum (11) with a universal joint gear (12) pre-installed at its end moves to its corresponding position, driving the universal joints (13) installed on the universal joint gear (12) facing both sides and downward to swing to a horizontal state that coincides with the center of the universal joint gear (12); a second adjustment component can be movably arranged above the first adjustment component, and can move downward when the first adjustment component moves below the universal joint (13) to drive the universal joint (13) facing upward to swing downward to a horizontal state on the first adjustment component that coincides with the center of the universal joint gear (12); and also includes: a power shaft (2), which is movably arranged and can squeeze the universal joint (13) and the universal joint gear (12) when the universal joint (13) is adjusted to a horizontal state, so that the universal joint gear (12) and the end of the photosensitive drum (11) are fastened to each other.

2. The photosensitive drum universal joint gear positioning mechanism of the toner cartridge automatic production line according to claim 1, characterized in that: The first adjustment assembly comprises: a first vertical drive device (6) arranged vertically, a first transverse drive device (7) arranged transversely on the first vertical drive device (6), and a stopper (1) arranged on the first transverse drive device (7), wherein the power shaft (2) is arranged on the first transverse drive device (7).

3. The photosensitive drum universal joint gear positioning mechanism of the toner cartridge automatic production line according to claim 2, characterized in that: The limiting member (1) comprises: a long strip-shaped connecting portion connected to the first transverse drive device (7) and a vertical V-shaped limiting portion arranged at the end of the connecting portion for engaging the two sides and the bottom surface of the universal joint (13), wherein the length of the connecting portion is longer than the power shaft (2).

4. The photosensitive drum universal joint gear positioning mechanism of the toner cartridge automatic production line according to claim 1, characterized in that: The second adjustment assembly comprises: a second transverse drive device (8), a second vertical drive device (9) arranged on the second transverse drive device (8), and an auxiliary pressure plate (10) arranged on the second vertical drive device (9) for driving the universal joint (13) to swing downward.

5. The photosensitive drum universal joint gear positioning mechanism of the toner cartridge automatic production line according to claim 2, characterized in that: Also includes: A fixed seat (14) is arranged on the first transverse drive device (7) and is provided with a guide rail (3); a sliding seat (4) is arranged on the fixed seat (14) and is slidably matched with the guide rail (3); wherein the limit member (1) and the power shaft (2) are both arranged on the sliding seat (4); and further comprising: a buffer member (5) is arranged between the sliding seat (4) and the fixed seat (14); one end of the buffer member (5) is connected to the sliding seat (4), and the other end is connected to the fixed seat (14).