Adjustable concrete guardrail steel bar spacing control device

By designing a concrete guardrail spacing control device including bottom plate, spacing control component and adjustment component, the problem of inaccurate spacing control in traditional methods is solved, and precise control of steel bar spacing and improvement of guardrail quality is achieved.

CN222431114UActive Publication Date: 2025-02-07HENAN HIGHWAY ENG GROUP
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Patent Information

Application Number
CN202421107817.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-21
Publication Date
2025-02-07
Estimated Expiration
2034-05-21

AI Technical Summary

Technical Problem

The traditional steel bar spacing control method relies on the experience and manual operation of workers, making it difficult to ensure the accuracy and consistency of spacing, affecting the quality and strength of the guardrail.

Method used

An adjustable concrete guardrail spacing control device is designed, including a base plate, a spacing control assembly and an adjustment assembly. The distance control assembly achieves precise control of the spacing of steel bars through movable adjustment frames, threaded blocks and electric fixtures; the adjustment assembly achieves rapid disassembly and height adjustment through installation grooves and locking rods.

Benefits of technology

The device can flexibly control the spacing of steel bars, ensure accuracy and consistency, improve the quality and strength of the guardrail, and adapt to the use needs of different terrains.

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Abstract

The utility model belongs to the technical field of steel bar spacing control devices, and provides an adjustable concrete guardrail steel bar spacing control device which comprises a bottom plate, universal wheels are movably installed at the four corners of the bottom of the bottom plate, and two supporting rods are fixedly installed at the top end of the bottom plate; the movable adjusting frame is arranged on one side of the mounting plate, the adjusting frame can be flexibly pushed to be close to the reinforcing steel bars when the reinforcing steel bars are bound, the starting strip is made to be close to one reinforcing steel bar, then the reinforcing steel bars to be bound are clamped through the electric clamp, and then the knob is rotated according to the spacing requirement. The threaded rod drives the threaded block and the electric clamp to move in the adjusting frame until the pointer points to a specified scale value, the distance between the reinforcing steel bar clamped by the electric clamp and the reinforcing steel bar attached to the starting strip is a required value, reinforcing steel bar binding can be carried out at the moment, and the precision and consistency of the distance between the reinforcing steel bars can be guaranteed by repeating the operation. And the quality and the strength of the guardrail are improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of steel bar spacing control devices, and in particular relates to an adjustable concrete guardrail steel bar spacing control device. Background Art

[0002] Concrete guardrail is a common component in bridges, highways and other places. It is a large isolation pier mold product cast by concrete guardrail template. Concrete guardrail generally uses dry hard concrete, which has good uniformity and hardness, and meets the requirements of construction standards and anti-collision acceptance standards. Because the molded guardrail has strong bearing capacity and good anti-collision effect, the general concrete standard is not less than C30. Concrete guardrail is an important facility to ensure driving safety. In the construction process of guardrail, the arrangement of steel bars is the key link, and the control of their spacing directly affects the quality and strength of the guardrail.

[0003] However, the traditional method of controlling the spacing of steel bars often relies on the workers' experience and manual operation, and the accuracy and consistency of the spacing are difficult to guarantee, which may affect the quality and strength of the guardrail. Therefore, there is an urgent need for a device that can accurately and conveniently control the spacing of steel bars. Utility Model Content

[0004] The purpose of the utility model is to provide an adjustable concrete guardrail reinforcement spacing control device to solve the problems raised in the above-mentioned background technology.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] An adjustable concrete guardrail reinforcement spacing control device, comprising:

[0007] A bottom plate, wherein universal wheels are movably mounted at the four corners of the bottom of the bottom plate, and two support rods are fixedly mounted at the top of the bottom plate;

[0008] A distance control component, the distance control component is arranged on one side of the top of the bottom plate, the distance control component includes a mounting plate movably installed on one side of the top of the bottom plate, an adjustment frame is movably installed on one side of the mounting plate, a start bar is fixedly connected to one side of the inside of the adjustment frame, a threaded block is movably installed inside the adjustment frame, a pointer is fixedly installed on one side of the threaded block, and a scale is arranged on the top of the adjustment frame;

[0009] An adjustment component is arranged on one side of the two support rods, and the adjustment component includes a plurality of mounting grooves opened on one side of the two support rods. Two mounting blocks are fixedly installed on the mounting plate close to one side of the support rods, and the two mounting blocks are slidably fitted with the inner wall of the mounting groove. A mounting hole is opened on one side of the two mounting blocks, and a locking rod is movably installed inside the mounting groove.

[0010] Preferably, a mounting plate is movably mounted on one side of the two support rods, two sliding rods are fixedly mounted on the mounting plate on a side away from the support rods, a slider is movably sleeved between the two sliding rods, an adjustment frame is fixedly connected to one side of the slider, a starting block is fixedly mounted on one side inside the adjustment frame, and a starting strip is fixedly mounted on the side of the starting block away from the adjustment frame.

[0011] Preferably, a threaded rod is movably installed between the starting block and the inner wall of the adjusting frame through a bearing, a threaded block is installed on the outer side of the threaded rod through threaded engagement, the threaded block is slidably fitted with the inner wall of the adjusting frame, and an electric clamp is fixedly installed on the side of the threaded block away from the adjusting frame.

[0012] Preferably, a knob is movably mounted on the outside of the adjustment frame, the knob is drivingly connected to the shaft of the threaded rod, a scale is arranged on the top of the adjustment frame, a pointer is fixedly mounted on one side of the threaded block close to the scale, and the pointer faces the scale.

[0013] Preferably, a U-shaped plate is fixedly installed on the outside of the two support rods near one side of the mounting groove, a baffle is fixedly installed inside the U-shaped plate, a locking rod is movably installed between the baffle and the U-shaped plate through an opening, one end of the locking rod passes through the interior of the mounting groove, and the other end of the locking rod extends into the interior of the mounting hole, and the locking rod slides in fit with the inner wall of the mounting hole.

[0014] Preferably, a reset plate is fixedly mounted on the outer side of the locking rod, two reset springs are connected between the reset plate and the inner wall of the U-shaped plate, and the two reset springs are symmetrically arranged on both sides of the reset plate.

[0015] Compared with the prior art, the beneficial effects of the utility model are:

[0016] (1) The utility model sets a movable adjustment frame on one side of the mounting plate. When tying steel bars, the adjustment frame can be flexibly pushed close to the steel bars so that the starting bar is close to one of the steel bars. Then, the steel bars to be tied are clamped by the electric clamp. Then, the knob is turned according to the spacing requirement. The threaded rod drives the threaded block and the electric clamp to move inside the adjustment frame until the pointer points to the specified scale value. At this time, the spacing between the steel bars clamped by the electric clamp and the steel bars attached to the starting bar is the required value. At this time, the steel bars can be tied. When continuing to tie, there is no need to move the position of the electric clamp. Just let the electric clamp clamp the new steel bars and push the adjustment frame back and forth. Refer to the starting method to make the starting bar stick to the second steel bar. At this time, the spacing between the new steel bars clamped by the electric clamp and the previously tied steel bars is consistent. At this time, the tying can continue. By repeating this operation, the accuracy and consistency of the steel bar spacing can be guaranteed, thereby improving the quality and strength of the guardrail.

[0017] (2) The utility model opens an installation groove on one side of the support rod, and cooperates with the installation block to realize the rapid disassembly and assembly of the installation plate and the adjustment frame, which is convenient for changing the use height of the adjustment frame. In this way, the device can adapt to different usage requirements and can also adjust the spacing between steel bars on terrains with different heights, thereby ensuring the quality of high-altitude guardrails and making the device more adaptable. At the same time, the installation block is locked by utilizing the cooperation between the installation hole and the locking rod to prevent the installation block from falling out of the installation groove. During installation, it is only necessary to pull the locking rod away from the installation groove, and then put the installation block into the installation groove. At this time, the position of the installation hole and the locking rod just corresponds to each other. Then release the locking rod, and the locking rod will extend into the installation hole under the action of the reset spring to complete the locking. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0019] Figure 2 It is a schematic diagram of the scale position structure of the utility model;

[0020] Figure 3 This is a schematic diagram of the installation block position structure of the utility model;

[0021] Figure 4 This is a schematic diagram of the locking rod installation structure of the utility model.

[0022] In the figure: 1. bottom plate; 11. universal wheel; 12. support rod; 2. distance control assembly; 21. mounting plate; 22. sliding rod; 23. slider; 24. adjustment frame; 25. starting block; 26. starting bar; 27. threaded rod; 28. threaded block; 29. ​​electric clamp; 210. knob; 211. scale; 212. pointer; 3. adjustment assembly; 31. mounting groove; 32. mounting block; 33. mounting hole; 34. U-shaped plate; 35. baffle; 36. locking rod; 37. reset plate; 38. reset spring. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] Embodiment 1:

[0025] See also Figure 1 - Figure 2 As shown, an adjustable concrete guardrail reinforcement spacing control device includes:

[0026] Base plate 1, universal wheels 11 are movably mounted at the four corners of the bottom of base plate 1, and two support rods 12 are fixedly mounted at the top of base plate 1;

[0027] The distance control component 2 is arranged on one side of the top of the bottom plate 1. The distance control component 2 includes a mounting plate 21 movably mounted on one side of the top of the bottom plate 1. An adjusting frame 24 is movably mounted on one side of the mounting plate 21. A start bar 26 is fixedly connected to one side of the adjusting frame 24. A threaded block 28 is movably mounted inside the adjusting frame 24. A pointer 212 is fixedly mounted on one side of the threaded block 28. A scale 211 is arranged on the top of the adjusting frame 24.

[0028] The adjustment component 3 is arranged on one side of the two support rods 12. The adjustment component 3 includes a plurality of mounting grooves 31 opened on one side of the two support rods 12. Two mounting blocks 32 are fixedly installed on the mounting plate 21 close to one side of the support rods 12. The two mounting blocks 32 are slidably fitted with the inner wall of the mounting groove 31. A mounting hole 33 is opened on one side of the two mounting blocks 32. A locking rod 36 is movably installed inside the mounting groove 31.

[0029] Specifically, a mounting plate 21 is movably mounted on one side of the two support rods 12, two sliding rods 22 are fixedly mounted on the side of the mounting plate 21 away from the support rods 12, a slider 23 is movably sleeved between the two sliding rods 22, an adjusting frame 24 is fixedly connected to one side of the slider 23, a starting block 25 is fixedly mounted on one side inside the adjusting frame 24, and a starting bar 26 is fixedly mounted on the side of the starting block 25 away from the adjusting frame 24.

[0030] As can be seen from the above, the two slide bars 22 are used to limit the slider 23 so that the slider 23 can only move in a straight line and simultaneously drive the adjustment frame 24 to move. The starting bar 26 is used as a starting reference point when tying steel bars.

[0031] Specifically, a threaded rod 27 is movably installed between the starting block 25 and the inner wall of the adjusting frame 24 through a bearing, a threaded block 28 is installed on the outer side of the threaded rod 27 through a threaded engagement, the threaded block 28 slides in contact with the inner wall of the adjusting frame 24, an electric clamp 29 is fixedly installed on the side of the threaded block 28 away from the adjusting frame 24, a knob 210 is movably installed on the outer side of the adjusting frame 24, the knob 210 is connected to the shaft of the threaded rod 27 through a transmission connection, a scale 211 is set on the top of the adjusting frame 24, and a pointer 212 is fixedly installed on the side of the threaded block 28 close to the scale 211, and the pointer 212 faces the scale 211.

[0032] As can be seen from the above, the threaded rod 27 can drive the threaded block 28 to move inside the adjustment frame 24 by rotation. The electric clamp 29 is used to clamp the steel bars to be tied. When it moves synchronously with the threaded block 28, the spacing of the steel bars can be controlled. In this embodiment, an inclination sensor is arranged inside the electric clamp 29 to ensure that the clamped steel bars always remain perpendicular to the horizontal line, avoiding the situation where the steel bars are tilted and it is difficult to accurately grasp the spacing when tying in an inclined area on the ground. This allows the device to adapt to a variety of areas and has a wider adaptability. The scale 211 and the pointer 212 can easily see and control the moving distance of the threaded block 28.

[0033] During specific use, the starting bar 26 is placed close to one of the steel bars, and then the steel bar to be tied is clamped by the electric clamp 29. Then, the knob 210 is turned according to the spacing requirement, and the threaded rod 27 drives the threaded block 28 and the electric clamp 29 to move inside the adjustment frame 24 until the pointer 212 points to the specified scale 211 value. At this time, the spacing between the steel bar clamped by the electric clamp 29 and the steel bar stuck to the starting bar 26 is the required value. At this time, the steel bars can be tied. When continuing to tie, there is no need to move the position of the electric clamp 29. Just let the electric clamp 29 clamp the new steel bar and push the adjustment frame 24 back and forth. Refer to the starting method to make the starting bar 26 stick to the second steel bar. At this time, the spacing between the new steel bar clamped by the electric clamp 29 and the previously tied steel bar is consistent. At this time, the binding can continue. Repeated operations can ensure the accuracy and consistency of the steel bar spacing.

[0034] Embodiment 2:

[0035] See also Figure 1 and Figure 3 - Figure 4 As shown, a U-shaped plate 34 is fixedly installed on the outside of the two support rods 12 near the mounting groove 31, a baffle 35 is fixedly installed inside the U-shaped plate 34, and a locking rod 36 is movably installed between the baffle 35 and the U-shaped plate 34 through an opening, one end of the locking rod 36 passes through the inside of the mounting groove 31, and one end of the locking rod 36 extends into the inside of the mounting hole 33, and the locking rod 36 slides and fits against the inner wall of the mounting hole 33.

[0036] Specifically, a reset plate 37 is fixedly installed on the outer side of the locking rod 36 , and two reset springs 38 are connected between the reset plate 37 and the inner wall of the U-shaped plate 34 . The two reset springs 38 are symmetrically arranged on both sides of the reset plate 37 .

[0037] As can be seen from the above, the mounting groove 31 cooperates with the mounting block 32 to realize the rapid disassembly and assembly of the mounting plate 21 and the adjustment frame 24, which is convenient for changing the use height of the adjustment frame 24. At the same time, the mounting hole 33 cooperates with the locking rod 36 to achieve locking of the mounting block 32 to prevent the mounting block 32 from detaching from the inside of the mounting groove 31. The reset plate 37 and the reset spring 38 can drive the locking rod 36 to complete the reset.

[0038] During specific use, it is only necessary to pull the locking rod 36 to move the locking rod 36 away from the mounting slot 31. At this time, the return spring 38 is in a compressed state, and then the mounting block 32 is placed into the mounting slot 31. At this time, the position of the mounting hole 33 and the locking rod 36 just correspond. Then release the locking rod 36, and the locking rod 36 will extend into the mounting hole 33 under the action of the return spring 38 to complete the locking.

[0039] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An adjustable concrete guardrail reinforcement spacing control device, characterized in that: include: A base plate (1), wherein universal wheels (11) are movably mounted at the four corners of the bottom of the base plate (1), and two support rods (12) are fixedly mounted at the top of the base plate (1); A distance control component (2), the distance control component (2) being arranged on one side of the top end of the base plate (1), the distance control component (2) comprising a mounting plate (21) movably mounted on one side of the top end of the base plate (1), an adjusting frame (24) being movably mounted on one side of the mounting plate (21), a start bar (26) being fixedly connected to one side of the adjusting frame (24), a threaded block (28) being movably mounted on the inside of the adjusting frame (24), a pointer (212) being fixedly mounted on one side of the threaded block (28), and a scale (211) being arranged on the top end of the adjusting frame (24); An adjustment component (3), the adjustment component (3) being arranged on one side of the two support rods (12), the adjustment component (3) comprising a plurality of mounting grooves (31) opened on one side of the two support rods (12), two mounting blocks (32) being fixedly installed on one side of the mounting plate (21) close to the support rods (12), the two mounting blocks (32) being slidably fitted with the inner wall of the mounting groove (31), a mounting hole (33) being opened on one side of the two mounting blocks (32), and a locking rod (36) being movably installed inside the mounting groove (31).

2. The adjustable concrete guardrail reinforcement spacing control device according to claim 1 is characterized in that: A mounting plate (21) is movably mounted on one side of the two support rods (12); two sliding rods (22) are fixedly mounted on the side of the mounting plate (21) away from the support rods (12); a sliding block (23) is movably sleeved between the two sliding rods (22); an adjusting frame (24) is fixedly connected to one side of the sliding block (23); a starting block (25) is fixedly mounted on one side of the adjusting frame (24); and a starting bar (26) is fixedly mounted on the side of the starting block (25) away from the adjusting frame (24).

3. The adjustable concrete guardrail reinforcement spacing control device according to claim 2 is characterized in that: A threaded rod (27) is movably mounted between the starting block (25) and the inner wall of the adjusting frame (24) via a bearing, a threaded block (28) is mounted on the outer side of the threaded rod (27) via a threaded engagement, the threaded block (28) is slidably fitted with the inner wall of the adjusting frame (24), and an electric clamp (29) is fixedly mounted on the side of the threaded block (28) away from the adjusting frame (24).

4. The adjustable concrete guardrail reinforcement spacing control device according to claim 3 is characterized in that: A knob (210) is movably mounted on the outside of the adjustment frame (24), and the knob (210) is drivingly connected to the shaft of the threaded rod (27). A scale (211) is arranged on the top of the adjustment frame (24), and a pointer (212) is fixedly mounted on the side of the threaded block (28) close to the scale (211), and the pointer (212) faces the scale (211).

5. The adjustable concrete guardrail reinforcement spacing control device according to claim 1 is characterized in that: A U-shaped plate (34) is fixedly installed on one side of the outside of the two support rods (12) close to the installation groove (31), a baffle (35) is fixedly installed inside the U-shaped plate (34), a locking rod (36) is movably installed between the baffle (35) and the U-shaped plate (34) through an opening, one end of the locking rod (36) passes through the inside of the installation groove (31), one end of the locking rod (36) extends into the inside of the installation hole (33), and the locking rod (36) is slidably fitted with the inner wall of the installation hole (33).

6. The adjustable concrete guardrail reinforcement spacing control device according to claim 5, characterized in that: A reset plate (37) is fixedly mounted on the outer side of the locking rod (36), and two reset springs (38) are connected between the reset plate (37) and the inner wall of the U-shaped plate (34). The two reset springs (38) are symmetrically arranged on both sides of the reset plate (37).