Raw material heating device for automobile brake pipe production

By designing a heating device for automobile brake pipe production including a mixing drum, a stirring mechanism and a heating mechanism, the problem of uneven mixing during stirring in the prior art is solved, and a more efficient mixing and softening effect of rubber raw materials is achieved.

CN222431222UActive Publication Date: 2025-02-07CHONGQING JINGDA AUTO PARTS MFG CO LTD
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Patent Information

Application Number
CN202420769548.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-15
Publication Date
2025-02-07
Estimated Expiration
2034-04-15

AI Technical Summary

Technical Problem

The existing heating device for automobile brake hose production cannot effectively scrape off the residual rubber raw material on the inner wall of the mixing drum during stirring, resulting in uneven mixing.

Method used

A heating device including a stirring drum, a stirring mechanism and a heating mechanism is designed. The agitator drives multiple agitators and scrapers to stir simultaneously through the transmission shaft, and the arc-shaped scraper helps scrape off the rubber raw material on the interior wall of the stirring room. The heating mechanism uses a ceramic inner shell and a ceramic tube rack to heat the rubber raw materials in the mixing room.

Benefits of technology

The rubber raw materials are effectively prevented from sticking to the inner wall of the mixing chamber, improving the mixing efficiency, and improving the softening efficiency of the rubber raw materials through uniform heating.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of automobile brake pipes, in particular to a raw material heating device for automobile brake pipe production, which comprises a mixing drum, a mixing chamber is arranged in the mixing drum, a motor is fixedly mounted in the middle of the top end of the mixing drum, and a mixing mechanism is arranged at one end, positioned in the mixing chamber, of an output shaft of the motor. And the stirring mechanism comprises a transmission shaft, a stirrer and a scraping plate. During stirring, the motor is started, after the motor is started, a plurality of stirrers are driven by the transmission shaft to stir softened rubber raw materials in the stirring chamber, and the transmission shaft rotates and simultaneously drives the scraping plates at the bottom end to synchronously stir the rubber raw materials, and the arc-shaped scraping heads are arranged at one ends of the outer sides of the stirrers; therefore, the inner wall of the stirring chamber is scraped by the stirrer and the scraper at the same time, so that uneven mixing caused by adhesion of rubber raw materials to the inner wall of the stirring chamber can be avoided, and the mixing efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of automobile brake pipes, in particular to a raw material heating device for producing automobile brake pipes. Background Art

[0002] Automobile brake hose, commonly known as brake pipe, is a component used in the automobile braking system. Its main function is to transfer the braking medium during automobile braking, ensuring that the braking force is transmitted to the automobile brake shoe or brake caliper to generate braking force, so that the brake is effective at any time.

[0003] Automobile brake hoses are generally made of rubber. When making automobile brake hoses, a heating device is needed to heat and soften the rubber raw materials before shaping them. The heating device is generally used in combination with a stirrer to stir the raw materials while heating. However, the existing heating devices on the market cannot effectively scrape off the residual rubber raw materials on the inner wall of the mixing drum when stirring. For this reason, we propose a raw material heating device for automobile brake pipe production. Utility Model Content

[0004] The purpose of the utility model is to provide a raw material heating device for producing automobile brake pipes to solve the problems raised in the above background technology.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A raw material heating device for producing automobile brake pipes, comprising:

[0007] A mixing drum, wherein a mixing chamber is provided inside the mixing drum, a motor is fixedly installed at the middle of the top end of the mixing drum, a mixing mechanism is provided at one end of the motor output shaft located inside the mixing chamber, and the mixing mechanism includes a transmission shaft, a stirrer and a scraper;

[0008] A heating mechanism is arranged on the outer side of the middle part of the mixing drum, and the heating mechanism comprises a heating drum, a heating tank and a heating tube. A feeding port is arranged on one side of the bottom end of the mixing drum located in the mixing chamber, and a feeding port is connected to the top end of one side of the mixing drum.

[0009] Preferably, the output shaft of the motor is located at one end of the inner side of the mixing chamber, and a transmission shaft is fixedly installed. A plurality of stirrers are arranged on the four outer sides of the transmission shaft in sequence from top to bottom, and a scraper is fixedly connected to one side of the bottom end of the transmission shaft.

[0010] Preferably, the outer side of the middle of the mixing drum is fixedly connected to the heating drum, a heating groove is provided on the inner side of the heating drum, a heating pipe is provided in a ring shape inside the heating groove, and both ends of the heating pipe are located on both sides of the top end of the heating drum and are provided with power terminals;

[0011] Preferably, the inner surface of the mixing cylinder located at the heating cylinder is provided with a ceramic inner shell, the outer surface of the ceramic inner shell is provided with a ceramic tube rack in an annular shape, and the heating tube is sleeved with the ceramic tube rack;

[0012] Preferably, two ends of one side of the heating cylinder are connected with an oil supply pipe and an oil discharge pipe in sequence from top to bottom, and a temperature sensor and a liquid level sensor are arranged in sequence from top to bottom on a side of the heating cylinder away from the oil supply pipe;

[0013] Preferably, an arc-shaped scraper is provided at one end of the agitator away from the transmission shaft.

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] 1. A raw material heating device for automobile brake pipe production, when stirring, start the motor, after the motor is started, drive multiple agitators through the transmission shaft to stir the softened rubber raw materials in the stirring chamber, and the rotation of the transmission shaft will drive the scraper at the bottom to stir synchronously, and an arc-shaped scraper head is provided at one end of the outer side of the agitator, so that the agitator and the scraper can scrape the inner wall of the stirring chamber at the same time, which can prevent the rubber raw materials from sticking to the inner wall of the stirring chamber, resulting in uneven mixing, thereby improving the mixing efficiency.

[0016] 2. This raw material heating device for automobile brake pipe production, when the heating pipe is heated, the heat is transferred to the ceramic inner shell through the ceramic tube rack and oil, and then the heat is transferred to the mixing drum through the ceramic inner shell, and finally the rubber raw material inside the mixing chamber is heated. Because the ceramic inner shell and the ceramic tube rack are made of ceramic material, first of all, the ceramic material has high corrosion resistance and fast heat conduction efficiency. When heated with hot oil, the rubber raw material inside the mixing chamber is heated evenly, thereby improving the softening efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall main structure of the utility model;

[0018] Figure 2 This is a schematic diagram of the heating mechanism structure of the utility model;

[0019] Figure 3 This is a schematic diagram of the installation structure of the feed port of the utility model;

[0020] Figure 4 This is a schematic diagram of the stirring mechanism structure of the utility model;

[0021] Figure 5 It is a schematic diagram of the installation structure of the arc-shaped scraper head of the utility model.

[0022] In the figure: 1. mixing drum; 2. mixing chamber; 3. motor; 4. mixing mechanism; 401. transmission shaft; 402. agitator; 403. scraper; 5. heating mechanism; 501. heating drum; 502. heating tank; 503. heating tube; 6. feeding port; 7. power connection terminal; 8. ceramic inner shell; 9. ceramic tube rack; 10. oil supply pipe; 11. oil drain pipe; 12. temperature sensor; 13. liquid level sensor; 14. arc scraper head; 15. feeding port. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] like Figure 1-5 As shown, a technical solution provided by the utility model:

[0025] A raw material heating device for automobile brake pipe production comprises a mixing drum 1, wherein a mixing chamber 2 is provided inside the mixing drum 1, a motor 3 is fixedly installed at the middle of the top of the mixing drum 1, and a mixing mechanism 4 is arranged at one end of the output shaft of the motor 3 located inside the mixing chamber 2, and the mixing mechanism 4 comprises a transmission shaft 401, an agitator 402 and a scraper 403; a heating mechanism 5 is arranged at the outer side of the middle of the mixing drum 1, and the heating mechanism 5 comprises a heating drum 501, a heating tank 502 and a heating tube 503, a feeding port 6 is arranged at one side of the bottom end of the mixing drum 1 located at the mixing chamber 2, and a feeding port 15 is connected to the top of one side of the mixing drum 1, a transmission shaft 401 is fixedly installed at one end of the output shaft of the motor 3 located inside the mixing chamber 2, a plurality of agitators 402 are arranged in sequence on the four sides of the outer side of the transmission shaft 401 from top to bottom, a scraper 403 is fixedly connected to one side of the bottom end of the transmission shaft 401, and an arc-shaped scraper head 14 is arranged at one end of the agitator 402 away from the transmission shaft 401;

[0026] In this embodiment, during stirring, the motor 3 is started. After the motor 3 is started, the multiple agitators 402 are driven by the transmission shaft 401 to stir the softened rubber raw materials inside the stirring chamber 2. When the transmission shaft 401 rotates, the scraper 403 at the bottom is driven to stir synchronously, and an arc-shaped scraper head 14 is provided at the outer end of the agitator 402. In this way, the agitator 402 and the scraper 403 can scrape the inner wall of the stirring chamber 2 at the same time, which can prevent the rubber raw materials from sticking to the inner wall of the stirring chamber 2, resulting in uneven mixing, thereby improving the mixing efficiency.

[0027] like Figure 2As shown, the outer side of the middle of the mixing drum 1 is fixedly connected to the heating drum 501, the inner side of the heating drum 501 is provided with a heating groove 502, the inner side of the heating groove 502 is provided with a heating tube 503 in an annular shape, the two ends of the heating tube 503 are located at the top of the heating drum 501, and both sides are provided with power connection terminals 7, the inner side surface of the mixing drum 1 located at the heating drum 501 is provided with a ceramic inner shell 8, the outer side surface of the ceramic inner shell 8 is provided with a ceramic tube rack 9 in an annular shape, and the heating tube 503 is sleeved with the ceramic tube rack 9;

[0028] In this embodiment, the device is provided with a ceramic inner shell 8 between the heating cylinder 501 and the mixing cylinder 1, and a ceramic tube rack 9 is provided on the outside of the ceramic inner shell 8. The heating tube 503 is supported by the ceramic tube rack 9. When the heating tube 503 is heated, the heat is transferred to the ceramic inner shell 8 through the ceramic tube rack 9 and the oil, and then the heat is transferred to the mixing cylinder 1 through the ceramic inner shell 8, and finally the rubber raw material inside the mixing chamber 2 is heated. Because the ceramic inner shell 8 and the ceramic tube rack 9 are made of ceramic material, first of all, the ceramic material has high corrosion resistance and fast heat conduction efficiency. When heated with hot oil, the rubber raw material inside the mixing chamber 2 is heated evenly, thereby improving the softening efficiency.

[0029] like Figure 1 As shown, two ends of one side of the heating tube 501 are connected with an oil supply pipe 10 and an oil discharge pipe 11 in sequence from top to bottom, and a temperature sensor 12 and a liquid level sensor 13 are arranged in sequence from top to bottom on the side of the heating tube 501 away from the oil supply pipe 10;

[0030] In this embodiment, when the heating tube 503 heats the oil inside the heating cylinder 501 , the oil temperature can be monitored in real time through the temperature sensor 12 , and the oil level can be monitored in real time through the liquid level sensor 13 .

[0031] Working principle: During operation, the rubber raw materials for the production of automobile brake pipes are placed into the mixing chamber 2 inside the mixing drum 1 from the position of the loading port 15, and then the heating tube 503 arranged in a ring in the heating groove 502 inside the heating drum 501 is started by the heater. After the heating tube 503 is started, the hot oil inside the heating groove 502 is heated, and the oil temperature is transmitted to the rubber raw materials inside the mixing chamber 2. The rubber raw materials are softened by high-temperature heating, and then the motor 3 is started. After the motor 3 is started, the transmission shaft 401 drives multiple agitators 402 to stir the softened rubber raw materials inside the mixing chamber 2. When the transmission shaft 401 rotates, it will drive the scraper 403 at the bottom to stir synchronously. After the heating is completed, it can be taken out from the position of the discharge port 6.

[0032] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. A raw material heating device for automobile brake pipe production, characterized in that: include A mixing drum (1), wherein a mixing chamber (2) is provided inside the mixing drum (1), a motor (3) is fixedly mounted at the middle of the top end of the mixing drum (1), an output shaft of the motor (3) is located inside the mixing chamber (2), and a mixing mechanism (4) is provided at one end thereof, wherein the mixing mechanism (4) comprises a transmission shaft (401), a stirrer (402) and a scraper (403); A heating mechanism (5) is arranged on the outer side of the middle part of the mixing drum (1), and the heating mechanism (5) comprises a heating drum (501), a heating tank (502) and a heating tube (503). A discharge port (6) is arranged on one side of the bottom end of the mixing drum (1) located in the mixing chamber (2), and a feed port (15) is connected to the top end of one side of the mixing drum (1).

2. The raw material heating device for automobile brake pipe production according to claim 1 is characterized in that: The output shaft of the motor (3) is located inside the stirring chamber (2), and a transmission shaft (401) is fixedly installed at one end thereof. A plurality of stirrers (402) are arranged in sequence from top to bottom on the four outer sides of the transmission shaft (401). A scraper (403) is fixedly connected to one side of the bottom end of the transmission shaft (401).

3. The raw material heating device for automobile brake pipe production according to claim 1 is characterized in that: The outer middle part of the mixing drum (1) is fixedly connected to a heating drum (501), a heating groove (502) is provided on the inner side of the heating drum (501), a heating tube (503) is provided in an annular manner inside the heating groove (502), and both ends of the heating tube (503) are located on both sides of the top end of the heating drum (501) and are provided with power connection terminals (7).

4. The raw material heating device for automobile brake pipe production according to claim 1 is characterized in that: The mixing cylinder (1) is provided with a ceramic inner shell (8) on the inner surface of the heating cylinder (501), and a ceramic tube rack (9) is provided in an annular shape on the outer surface of the ceramic inner shell (8), and the heating tube (503) is sleeved with the ceramic tube rack (9).

5. The raw material heating device for automobile brake pipe production according to claim 1 is characterized in that: The two ends of one side of the heating cylinder (501) are connected to an oil supply pipe (10) and an oil discharge pipe (11) in sequence from top to bottom, and a temperature sensor (12) and a liquid level sensor (13) are arranged in sequence from top to bottom on the side of the heating cylinder (501) away from the oil supply pipe (10).

6. The raw material heating device for automobile brake pipe production according to claim 1 is characterized in that: An arc-shaped scraper (14) is provided at one end of the agitator (402) away from the transmission shaft (401).